Wire twister with high safety

By introducing an adjustable wire-separating mechanism and protective components into the wire stranding machine, the stability problem caused by the fixed diameter of the wire-separating disc slot is solved, achieving adaptability to wires of different diameters and safety protection.

CN223624769UActive Publication Date: 2025-12-02YUNING CABLE CO LTD
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Patent Information

Application Number
CN202422550941.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-12-02
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The diameter of the slot in the wire splitter of the existing cable stranding machine is fixed, which cannot accommodate wires of different diameters, affecting the stability and effectiveness of the wire splitting.

Method used

A wire twisting machine with an adjustable wire splitting mechanism and protective components was designed. The adjustable wire splitting mechanism adapts to wires of different diameters, and the protective components protect the operator during processing. The adjustable wire splitting mechanism includes an adjustable wire splitting mechanism and a protective cover.

Benefits of technology

It improves the stability and practicality of the cable stranding machine, prevents the cable from moving during processing and the equipment parts from falling off, and ensures operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire twister with high safety, which comprises a bottom plate, a driving component is fixedly mounted at the top of the bottom plate, a wire fixing component and a wire separating component are sequentially and fixedly mounted in the middle of the driving component, the driving component comprises a driving motor and a main shaft, and the output end of the driving motor is fixedly mounted with the side end of the main shaft. The branching assembly comprises a branching disc, a connecting strip and a leading-out ring, the inner surface of the middle part of the branching assembly and the outer surface of the main shaft are fixedly mounted, a plurality of adjustable branching mechanisms are mounted in an annular array in the edge of the branching disc, and the end part of the connecting strip and the outer surface of the leading-out ring are fixedly mounted; by arranging the wire fixing assembly, the wire separating assembly and other structures, a worker can fix a wire roller to be subjected to wire twisting processing through a clamping and fixing mechanism, and after one end of a cable penetrates through a wire guide ring, the cable reaches the wire separating assembly to be subjected to wire separating processing, and the cable is properly limited, so that the device adapts to wire bodies with different diameters; and the branching practicability and stability of the cable twisting machine are improved.
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Description

Technical Field

[0001] This utility model relates to the field of wire twisting machine technology, and more specifically, to a wire twisting machine with high safety. Background Technology

[0002] A cable stranding machine is a specialized device used to manufacture power cables, communication cables, and fiber optic cables. It typically consists of multiple spools and twisting heads, primarily used to braid or twist multiple strands of metal wire or optical fiber into cables in a specific manner. However, in practical use, it still has shortcomings. For example, some cable stranding machines require pre-fixing the spools of metal wire to be processed onto the machine, allowing each strand to pass through a separating reel. However, the diameter of the slots on these reels is usually fixed and cannot be adjusted to accommodate wires of different diameters. This results in wires with diameters larger than the slots being unable to pass through, while wires with diameters smaller than the slots may move during twisting, affecting the stability and effectiveness of the cable stranding machine. Utility Model Content

[0003] In order to overcome the above-mentioned defects of the prior art, this utility model provides a stranding machine with high safety, which solves the problem that the diameter of the slots on the commonly used wire splitter in the prior art is usually fixed and cannot be adjusted to adapt to wires of different diameters, thus affecting the stability and effect of wire splitting in the cable stranding machine.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a wire twisting machine with high safety, comprising...

[0005] A base plate, on the top of which a drive assembly is fixedly installed, and in the middle of which a wire fixing assembly and a wire splitting assembly are fixedly installed in sequence;

[0006] The drive assembly includes a drive motor and a spindle, with the output end of the drive motor fixedly mounted to the side end of the spindle;

[0007] The splitter assembly includes a splitter disc, a connecting strip, and a guide ring. The inner surface of the middle part of the splitter assembly is fixedly installed on the outer surface of the main shaft. Multiple adjustable splitter mechanisms are installed in an internal annular array on the edge of the splitter disc. One end of the connecting strip is fixedly installed on the side of the splitter disc, and the other end is fixedly installed on the outer surface of the guide ring.

[0008] It also includes a protective component, the bottom of which is movably mounted to the inner surface of the base plate.

[0009] The drive assembly further includes bracket one and bracket two. The bottom ends of bracket one and bracket two are fixedly installed to the top of the base plate. The middle of the top ends of bracket one and bracket two are movably sleeved with the outer surface of the spindle. The side of the top of bracket one is fixedly installed to the end of the drive motor.

[0010] The wire fixing assembly includes a wire fixing reel and a wire guide ring. The middle part of the wire fixing reel is fixedly installed on the outer surface of the spindle. Multiple clamping mechanisms are installed in an inner annular array on the edge of the wire fixing reel. The end of the wire guide ring is fixedly installed on the outer surface of the wire fixing reel, and the wire guide ring is arranged parallel to the clamping mechanism.

[0011] The adjustable wire-splitting mechanism includes a lower guide plate, an electric push rod, and a horizontal plate. The bottom of the lower guide plate is fixedly installed on the inner surface of the wire-splitting disk. The bottom end of the electric push rod is fixedly installed on the inner surface of the wire-splitting disk. A slider one is fixedly installed on the top end of the electric push rod. The outer surface of the slider one is slidably installed on the inner surface of the wire-splitting disk. One end of the horizontal plate is fixedly installed on the side of the slider one, and the other end is fixedly installed with a slider two. The outer surface of the slider two is slidably installed on the inner surface of the wire-splitting disk. An upper guide plate is fixedly installed in the middle of the horizontal plate.

[0012] The clamping mechanism includes a frame plate, a first clamping plate, and a second clamping plate. The outer surface of the frame plate is fixedly installed on the inner surface of the edge of the wire coil. A bidirectional lead screw is rotatably installed inside the frame plate, and a knob is fixedly installed at the end of the bidirectional lead screw. The bottom end of the first clamping plate is slidably installed on the inner surface of the frame plate, and the inner surface of the first clamping plate is threadedly connected to the outer surface of the bidirectional lead screw. The bottom end of the second clamping plate is slidably installed on the inner surface of the frame plate, and the inner surface of the second clamping plate is threadedly connected to the outer surface of the bidirectional lead screw. The first clamping plate and the second clamping plate are symmetrically arranged.

[0013] The protective component includes a protective cover box, the outer surface of the bottom end of the protective cover box is slidably installed with the inner surface of the base plate, and several H-shaped connecting plates are fixedly installed at the bottom of the protective cover box. Rollers are rotatably installed at the middle of the bottom end of the several H-shaped connecting plates, and the outer surface of the rollers is rolledly installed with the inner surface of the base plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] In the above scheme, by setting up structures such as wire fixing components and wire separating components, workers can fix the wire rollers to be processed by clamping mechanisms. After passing one end of the cable through the inside of the conductor ring, it reaches the wire separating component for wire separating. Depending on the different cable diameters, the electric push rod can be controlled to extend or retract, pushing the top-connected slider one to drive the connected horizontal plate and slider two to move up or down along the inner wall of the wire separating plate. This allows the upper conductor plate, which is fixedly installed in the middle of the horizontal plate, to adjust its position accordingly. The lower conductor plate, which is symmetrically arranged with the upper conductor plate inside the wire separating plate, appropriately limits the cable passing between them, thereby accommodating wires of different diameters and improving the practicality and stability of the wire separating machine.

[0016] In the above scheme, by setting up protective components, before starting the drive motor for wire twisting, the operator can move the protective cover box laterally along the horizontal grooves set on both sides of the base plate in the width direction. The H-shaped connecting plate at the bottom of the protective cover box will move against the inner wall of the base plate, and at the same time, the roller in the middle of the H-shaped connecting plate will roll along the inner surface of the base plate until the protective cover box covers the outer surface of the wire fixing assembly, wire splitting assembly and other structures, so as to achieve the protective effect of the actual processing process and prevent parts from being thrown off when the device rotates or the operator from being unable to contact the rotation range, causing injury. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the drive component structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the wire fixing assembly structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the branching component structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the protective component structure of this utility model.

[0022] [Figure Labels]

[0023] 1. Base plate; 2. Drive assembly; 3. Wire fixing assembly; 4. Wire branching assembly; 5. Protective assembly; 20. Bracket 1; 21. Drive motor; 22. Main shaft; 23. Bracket 2; 30. Wire fixing reel; 31. Clamping mechanism; 32. Wire guide ring; 310. Frame plate; 311. Two-way lead screw; 312. Knob; 313. Clamping plate 1; 314. Clamping plate 2; 40. Wire branching reel; 41. Adjustable wire branching mechanism; 42. Connecting strip; 43. Guide ring; 410. Lower wire guide plate; 411. Electric push rod; 412. Slider 1; 413. Horizontal plate; 414. Slider 2; 415. Upper wire guide plate; 50. Protective cover box; 51. H-shaped connecting plate; 52. Roller. Detailed Implementation

[0024] To make the technical problems, technical solutions and advantages of this utility model clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0025] As attached Figure 1 To be continued Figure 5 An embodiment of this utility model provides a wire stranding machine with high safety, including...

[0026] Base plate 1, with a drive assembly 2 fixedly installed on the top of the base plate 1, and a wire fixing assembly 3 and a wire splitting assembly 4 fixedly installed in sequence in the middle of the drive assembly 2;

[0027] The drive assembly 2 includes a drive motor 21 and a spindle 22, with the output end of the drive motor 21 fixedly mounted to the side end of the spindle 22;

[0028] The splitter assembly 4 includes a splitter disc 40, a connecting strip 42, and a guide ring 43. The inner surface of the middle part of the splitter assembly 4 is fixedly installed on the outer surface of the main shaft 22. Multiple adjustable splitter mechanisms 41 are installed in an inner annular array on the edge of the splitter disc 40. One end of the connecting strip 42 is fixedly installed on the side of the splitter disc 40, and the other end is fixedly installed on the outer surface of the guide ring 43.

[0029] It also includes a protective component 5, the bottom of which is movably installed on the inner surface of the base plate 1.

[0030] The drive assembly 2 also includes a first bracket 20 and a second bracket 23. The bottom ends of the first bracket 20 and the second bracket 23 are fixedly installed on the top of the base plate 1. The middle of the top of the first bracket 20 and the second bracket 23 are movably sleeved on the outer surface of the main shaft 22. The side of the top of the first bracket 20 is fixedly installed on the end of the drive motor 21.

[0031] The wire fixing assembly 3 includes a wire fixing disc 30 and a wire guide ring 32. The middle part of the wire fixing disc 30 is fixedly installed on the outer surface of the main shaft 22. Multiple clamping mechanisms 31 are installed in an inner annular array on the edge of the wire fixing disc 30. The end of the wire guide ring 32 is fixedly installed on the outer surface of the wire fixing disc 30, and the wire guide ring 32 is arranged parallel to the clamping mechanism 31.

[0032] By setting the wire fixing assembly 3, when fixing the wire roller, the operator rotates the knob 312, and the bidirectional screw 311 fixedly connected to the knob 312 rotates inside the frame plate 310. The locking plates 313 and 314, which are externally threaded to the bidirectional screw 311, fit the wire roller placed at the middle of their top ends, so that the wire roller can rotate in the middle of the locking plates 313 and 314.

[0033] The adjustable wire splitting mechanism 41 includes a lower guide plate 410, an electric push rod 411, and a horizontal plate 413. The bottom of the lower guide plate 410 is fixedly installed on the inner surface of the wire splitting disk 40. The bottom end of the electric push rod 411 is fixedly installed on the inner surface of the wire splitting disk 40. A slider 412 is fixedly installed on the top end of the electric push rod 411. The outer surface of the slider 412 is slidably installed on the inner surface of the wire splitting disk 40. One end of the horizontal plate 413 is fixedly installed on the side of the slider 412, and the other end is fixedly installed with a slider 414. The outer surface of the slider 414 is slidably installed on the inner surface of the wire splitting disk 40. An upper guide plate 415 is fixedly installed in the middle of the horizontal plate 413.

[0034] By setting a lower guide plate 410 and an upper guide plate 415, and providing multiple ball bearing structures on the opposing surfaces of the lower guide plate 410 and the upper guide plate 415, the friction between the device and the cable can be reduced during cable transmission, thereby improving the surface quality of the cable and extending the service life of the device.

[0035] The clamping mechanism 31 includes a frame plate 310, a first clamping plate 313, and a second clamping plate 314. The outer surface of the frame plate 310 is fixedly installed on the inner surface of the edge of the wire fastener 30. A bidirectional lead screw 311 is rotatably installed inside the frame plate 310. A knob 312 is fixedly installed at the end of the bidirectional lead screw 311. The bottom end of the first clamping plate 313 is slidably installed on the inner surface of the frame plate 310, and the inner surface of the first clamping plate 313 is threadedly connected to the outer surface of the bidirectional lead screw 311. The bottom end of the second clamping plate 314 is slidably installed on the inner surface of the frame plate 310, and the inner surface of the second clamping plate 314 is threadedly connected to the outer surface of the bidirectional lead screw 311. The first clamping plate 313 and the second clamping plate 314 are symmetrically arranged.

[0036] The protective component 5 includes a protective cover box 50. The outer surface of the bottom end of the protective cover box 50 is slidably installed with the inner surface of the base plate 1. Several H-shaped connecting plates 51 are fixedly installed at the bottom of the protective cover box 50. Rollers 52 are rotatably installed at the middle of the bottom end of the several H-shaped connecting plates 51. The outer surface of the rollers 52 is rolled with the inner surface of the base plate 1.

[0037] The working process of this utility model is as follows:

[0038] First, the operator can fix the wire roller to be processed by clamping mechanism 31, and after passing one end of the cable through the inside of the wire guide ring 32, it reaches the wire separating assembly 4 for wire separating. According to different cable diameters, the electric push rod 411 can be extended or retracted to push the top connected slider 412 to drive the connected horizontal plate 413 and slider 414 to move up or down along the inner wall of the wire separating plate 40. This allows the upper wire guide plate 415, which is fixedly installed in the middle of the horizontal plate 413, to adjust its position accordingly. The lower wire guide plate 410, which is symmetrically arranged with the upper wire guide plate 415 inside the wire separating plate 40, will appropriately limit the cable passing between the two, thereby adapting to wires of different diameters and improving the practicality and stability of the wire separating of the cable stranding machine.

[0039] Before starting the drive motor 21 for wire twisting, the operator can move the protective cover box 50 laterally along the horizontal grooves set on both sides of the base plate 1 in the width direction. The H-shaped connecting plate 51 at the bottom of the protective cover box 50 will move against the inner wall of the base plate 1. At the same time, the roller 52 in the middle of the H-shaped connecting plate 51 will roll along the inner surface of the base plate 1 until the protective cover box 50 covers the outer surface of the wire fixing assembly 3, wire splitting assembly 4 and other structures, so as to achieve the protective effect of the actual processing and prevent parts from being thrown off when the device rotates or the operator from being unable to contact the rotation range, causing injury.

[0040] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0041] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0042] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wire twisting machine with high safety features, characterized in that, include A base plate (1) is provided, and a drive assembly (2) is fixedly installed on the top of the base plate (1). A wire fixing assembly (3) and a wire splitting assembly (4) are fixedly installed in sequence in the middle of the drive assembly (2). The drive assembly (2) includes a drive motor (21) and a spindle (22), with the output end of the drive motor (21) fixedly installed on the side end of the spindle (22); The splitter assembly (4) includes a splitter disc (40), a connecting strip (42), and a guide ring (43). The inner surface of the middle part of the splitter assembly (4) is fixedly installed with the outer surface of the main shaft (22). Multiple adjustable splitter mechanisms (41) are installed in an inner annular array on the edge of the splitter disc (40). One end of the connecting strip (42) is fixedly installed with the side of the splitter disc (40), and the other end is fixedly installed with the outer surface of the guide ring (43).

2. The high-safety wire twisting machine according to claim 1, characterized in that, It also includes a protective component (5), the bottom of which is movably mounted to the inner surface of the base plate (1).

3. The high-safety wire twisting machine according to claim 1, characterized in that, The drive assembly (2) also includes a first bracket (20) and a second bracket (23). The bottom ends of the first bracket (20) and the second bracket (23) are fixedly installed on the top of the base plate (1). The middle part of the top of the first bracket (20) and the second bracket (23) are movably sleeved on the outer surface of the main shaft (22). The side of the top of the first bracket (20) is fixedly installed on the end of the drive motor (21).

4. The high-safety wire twisting machine according to claim 1, characterized in that, The wire fixing assembly (3) includes a wire fixing disc (30) and a wire guide ring (32). The middle part of the wire fixing disc (30) is fixedly installed on the outer surface of the main shaft (22). Multiple clamping mechanisms (31) are installed in an inner annular array on the edge of the wire fixing disc (30). The end of the wire guide ring (32) is fixedly installed on the outer surface of the wire fixing disc (30), and the wire guide ring (32) is arranged parallel to the clamping mechanism (31).

5. The high-safety wire twisting machine according to claim 1, characterized in that, The adjustable wire splitting mechanism (41) includes a lower guide plate (410), an electric push rod (411), and a horizontal plate (413). The bottom of the lower guide plate (410) is fixedly installed on the inner surface of the wire splitting disk (40). The bottom end of the electric push rod (411) is fixedly installed on the inner surface of the wire splitting disk (40). A slider one (412) is fixedly installed on the top end of the electric push rod (411). The outer surface of the slider one (412) is slidably installed on the inner surface of the wire splitting disk (40). One end of the horizontal plate (413) is fixedly installed on the side of the slider one (412), and the other end is fixedly installed with a slider two (414). The outer surface of the slider two (414) is slidably installed on the inner surface of the wire splitting disk (40). An upper guide plate (415) is fixedly installed in the middle of the horizontal plate (413).

6. The high-safety wire stranding machine according to claim 4, characterized in that, The clamping mechanism (31) includes a frame plate (310), a first clamping plate (313), and a second clamping plate (314). The outer surface of the frame plate (310) is fixedly installed on the inner surface of the edge of the wire coil (30). A bidirectional lead screw (311) is rotatably installed inside the frame plate (310). A knob (312) is fixedly installed at the end of the bidirectional lead screw (311). The bottom end of the first clamping plate (313) is slidably installed on the inner surface of the frame plate (310), and the inner surface of the first clamping plate (313) is threadedly connected to the outer surface of the bidirectional lead screw (311). The bottom end of the second clamping plate (314) is slidably installed on the inner surface of the frame plate (310), and the inner surface of the second clamping plate (314) is threadedly connected to the outer surface of the bidirectional lead screw (311). The first clamping plate (313) and the second clamping plate (314) are symmetrically arranged.

7. The high-safety wire twisting machine according to claim 2, characterized in that, The protective component (5) includes a protective cover box (50). The outer surface of the bottom end of the protective cover box (50) is slidably installed with the inner surface of the base plate (1). Several H-shaped connecting plates (51) are fixedly installed at the bottom of the protective cover box (50). Rollers (52) are rotatably installed at the middle of the bottom end of the several H-shaped connecting plates (51). The outer surface of the rollers (52) is rolled with the inner surface of the base plate (1).