Fast-assembly type new energy cable

By using the threaded connection of the external protective sleeve and locking cover, as well as the damping anti-rotation design, the problem of cable loosening under vibration or external force in the existing technology is solved, thereby achieving the stability of the cable connection and extending its service life.

CN223625313UActive Publication Date: 2025-12-02ANHUI XUNPU TECH CO LTD
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Patent Information

Application Number
CN202423255820.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-28
Publication Date
2025-12-02
Estimated Expiration
2034-12-28

AI Technical Summary

Technical Problem

Existing quick-installation new energy cables are prone to loosening under vibration or external force, resulting in unstable connections and failing to effectively reduce the probability of cable joint damage.

Method used

The design employs an external protective sleeve and locking cover, and through the combination of threaded connection and damping anti-rotation, it achieves a stable connection between the plug and connector, preventing loosening.

Benefits of technology

It improves the stability of cable connections, prevents loosening caused by vibration or external force, and extends the service life of cables.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cables, in particular to a fast-assembly type new energy cable, which comprises a first cable and a second cable, a plug is fixedly arranged at the end part of the first cable, a joint is fixedly arranged at the end part of the second cable, and the end parts of the plug and the joint are of concave-convex alternate structures which are mutually inserted and are electrically connected; when in use, a plug provided with a first cable and a connector provided with a second cable are plugged in a concave-convex alignment manner, and then the connection between the external protection cylinder and the locking cover body and the axial preliminary locking between the threaded groove and the threaded connection section are completed in the connection area of the plug and the connector. And under the cooperation of the damping anti-rotation ring and the cambered surface root of the cambered surface limiting section, the further anti-rotation locking effect is achieved, and the loosening situation caused by vibration or external force can be avoided.
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Description

Technical Field

[0001] This utility model relates to the field of cable technology, and in particular to a quick-installation new energy cable. Background Technology

[0002] To simplify the installation process of new energy cables, improve connection efficiency, and ensure reliable power transmission under various environmental conditions, existing quick-installation new energy cables typically use standardized plug-in connectors, i.e., plug-and-lock connectors, to quickly complete electrical connections.

[0003] For example, Chinese patent application number CN 202420311573.5 discloses a quick-installation new energy cable. Its technical solution includes a first cable and a second cable. One end of the first cable is equipped with a plug, and one end of the second cable is equipped with a connector. One end of the plug is inserted into the connector and engages with it. A sleeve presses and positions a locking component, ensuring that the locking component can lock and fix the internal connector, allowing the plug and connector to be firmly connected as one unit. Compared to the traditional method where the plug is directly threaded onto the connector, this solves the problem of wear on the electrode plates at the end of the internal connector when the plug rotates, effectively reducing the probability of cable connector damage. However, using a sleeve to press and position the locking component can lead to loosening under external vibration or force. Loosening results in an unstable connection, failing to effectively reduce the probability of cable connector damage. Utility Model Content

[0004] In view of this, the purpose of this utility model is to propose a quick-installation new energy cable to solve the technical problem that the existing technology uses a sleeve to press and position the locking part, which may loosen under the action of top vibration or external force.

[0005] To achieve the above objectives, this utility model provides a quick-installation new energy cable, comprising a first cable and a second cable. A plug is fixedly installed at the end of the first cable, and a connector is fixedly installed at the end of the second cable. The plug and connector have an alternating concave-convex structure at their ends, and are electrically connected. The quick-installation new energy cable further includes:

[0006] An external protective sleeve is fitted onto the second cable. One end of the external protective sleeve facing away from the first cable abuts against the back of the connector. A threaded groove is formed on the inner surface of the external protective sleeve near the end of the first cable.

[0007] A locking cover is sleeved on the first cable, and one end of the locking cover facing away from the second cable abuts against the back of the plug. The inside of the locking cover is provided with a threaded connection section, which is threadedly connected to the threaded groove.

[0008] A sealing part used to block the port of the locking cover.

[0009] Furthermore, the sealing part includes:

[0010] Guide strips, there are several guide strips, and the several guide strips are evenly distributed circumferentially on the outer protective cylinder;

[0011] A sealing ring is slidably disposed on the guide strip, and the outer edge of the sealing ring cooperates with the inner wall of the port of the locking cover.

[0012] Furthermore, a sealing ring is provided at the junction of the locking cover and the first cable.

[0013] Furthermore, an arc-shaped limiting section is provided on one end of the external protective cylinder near the first cable, and the threaded groove is provided on the inner surface of the arc-shaped limiting section.

[0014] Furthermore, the inner wall of the locking cover is provided with a damping anti-rotation ring, which cooperates with the arc-shaped limiting section.

[0015] Furthermore, the plug has a guide rod in the middle, and the connector has a groove in the middle, with the guide rod inserted into the groove.

[0016] Furthermore, both the external protective cylinder and the locking cover have raised sections at their ends.

[0017] Furthermore, both the plug and the connector have deep holes on their backs. The connection between the end of the first cable and the plug is located in the deep hole, and the connection between the end of the second cable and the connector is also located in the deep hole.

[0018] The beneficial effects of this utility model are as follows: When using the quick-installation new energy cable of this utility model, the plug with the first cable and the connector with the second cable are aligned and plugged in. Then, at the contact area between the plug and the connector, the external protective cylinder and the locking cover are connected. The axial initial locking achieved by the threaded groove and the threaded connection section, and the further anti-rotation locking effect achieved by the cooperation of the damping anti-rotation and the arc surface limit section arc surface root, can avoid loosening caused by vibration or external force. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0022] Figure 3 This is a schematic diagram of the external protective cylinder in this utility model;

[0023] Figure 4 This is a schematic diagram of the locking cover in this utility model;

[0024] Figure 5 This is a half-sectional view of the locking cover in this utility model;

[0025] Figure 6 This is a schematic diagram of the assembly of the plug and connector in this utility model;

[0026] Figure 7 This is a schematic diagram of the plug structure in this utility model;

[0027] Figure 8 This is a schematic diagram of the connector structure in this utility model.

[0028] The diagram is marked as follows:

[0029] 1. First cable; 2. Second cable; 3. Plug; 4. Connector; 5. External protective sleeve; 6. Locking cover; 7. Threaded connection section; 8. Guide bar; 9. Sealing ring; 10. Sealing ring; 11. Arc-shaped limiting section; 12. Damping anti-rotation ring; 13. Guide rod; 14. Groove; 15. Raised section; 16. Deep hole. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments.

[0031] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0032] The first aspect of this utility model proposes a quick-installation new energy cable, such as... Figure 1-8 As shown, the cable includes a first cable 1 and a second cable 2. A plug 3 is fixedly installed at the end of the first cable 1, and a connector 4 is fixedly installed at the end of the second cable 2. The ends of the plug 3 and connector 4 have an alternating concave-convex structure for interlocking, and they are electrically connected. The quick-installation new energy cable also includes:

[0033] An external protective sleeve 5 is fitted onto the second cable 2. One end of the external protective sleeve 5 facing away from the first cable 1 abuts against the back of the connector 4. A threaded groove is provided on the inner surface of the external protective sleeve 5 near the first cable 1.

[0034] Locking cover 6 is sleeved on the first cable 1. The end of the locking cover 6 facing away from the second cable 2 abuts against the back of the plug 3. The inside of the locking cover 6 is provided with a threaded connection section 7, which is threadedly connected to the threaded groove.

[0035] A sealing part used to block the port of the locking cover 6.

[0036] In this embodiment, the sealing part includes:

[0037] Guide strip 8, there are several guide strips 8, and several guide strips 8 are evenly distributed around the outer protective cylinder 5;

[0038] The sealing ring 9 is slidably mounted on the guide strip 8, and the outer edge of the sealing ring 9 cooperates with the inner wall of the port of the locking cover 6.

[0039] In this embodiment, a sealing ring 10 is provided at the junction of the locking cover 6 and the first cable 1.

[0040] In this embodiment, an arc-shaped limiting section 11 is provided on one end of the external protective cylinder 5 near the first cable 1, and a threaded groove is provided on the inner surface of the arc-shaped limiting section 11.

[0041] In this embodiment, a damping anti-rotation ring 12 is provided on the inner wall of the locking cover 6, and the damping anti-rotation ring 12 cooperates with the arc-shaped limiting section 11.

[0042] Working process and principle: In this embodiment, the plug 3 with the first cable 1 and the connector 4 with the second cable 2 are connected to each other through a concave-convex alignment. Then, at the contact area between the plug 3 and the connector 4, the external protective cylinder 5 and the locking cover 6 are connected. Specifically, the external protective cylinder 5 is manually rotated, and the threaded groove on the external protective cylinder 5 near the end of the first cable 1 is threadedly connected to the threaded connection section 7 inside the locking cover 6, thus completing the initial axial locking of the first cable 1 and the second cable 2. After the threaded connection section 7 is completely rotated into the threaded groove, the damping anti-rotation ring 12 inside the locking cover 6 is placed at the root of the arc surface of the arc surface limiting section 11 on the external protective cylinder 5, thus completing a further anti-rotation locking effect.

[0043] Finally, adjust the sealing ring 9 on the guide bar 8 to seal the port of the locking cover 6, so as to prevent air and water from corroding the inside of the cable after long-term use in outdoor environment.

[0044] In this embodiment, as Figure 6 , Figure 7 , Figure 8 As shown, the plug 3 has a guide rod 13 in the middle and the connector 4 has a groove 14 in the middle. The guide rod 13 is inserted into the groove 14 to ensure the accuracy of the connection by centering.

[0045] In this embodiment, as Figure 1 , Figure 3 As shown, both the outer protective cylinder 5 and the locking cover 6 have raised sections 15 at their ends, which facilitates the application of force during manual installation or disassembly.

[0046] In this embodiment, as Figure 6 As shown, both the plug 3 and the connector 4 have deep holes 16 on their backs. The connection between the end of the first cable 1 and the plug 3 is placed in the deep hole 16, and the connection between the end of the second cable 2 and the connector 4 is also placed in the deep hole 16, which enhances the core sealing of the first cable 1 and the second cable 2, thereby extending their service life.

[0047] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.

[0048] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A quick-installation new energy cable, comprising a first cable (1) and a second cable (2), wherein a plug (3) is fixedly installed at the end of the first cable (1), and a connector (4) is fixedly installed at the end of the second cable (2), characterized in that, The ends of the plug (3) and connector (4) are interlocking concave-convex structures, and are electrically connected. The quick-installation new energy cable also includes: An external protective tube (5) is sleeved on the second cable (2). One end of the external protective tube (5) facing away from the first cable (1) abuts against the back of the connector (4). A threaded groove is provided on the inner surface of the external protective tube (5) near the end of the first cable (1). Locking cover (6), the locking cover (6) is sleeved on the first cable (1), the end of the locking cover (6) facing away from the second cable (2) abuts against the back of the plug (3), the locking cover (6) is provided with a threaded connection section (7) inside, the threaded connection section (7) is threadedly connected to the threaded groove; A sealing part used to block the port of the locking cover (6).

2. The quick-installation new energy cable according to claim 1, characterized in that, The sealing part includes: Guide strips (8), there are several guide strips (8), and several guide strips (8) are evenly distributed around the outer protective cylinder (5); A sealing ring (9) is slidably disposed on the guide strip (8), and the outer edge of the sealing ring (9) cooperates with the inner wall of the port of the locking cover (6).

3. The quick-installation new energy cable according to claim 1, characterized in that, A sealing ring (10) is provided at the junction of the locking cover (6) and the first cable (1).

4. The quick-installation new energy cable according to claim 1, characterized in that, An arc-shaped limiting section (11) is provided on one end of the external protective tube (5) near the first cable (1), and the threaded groove is provided on the inner surface of the arc-shaped limiting section (11).

5. A quick-installation new energy cable according to claim 4, characterized in that, The inner wall of the locking cover (6) is provided with a damping anti-rotation ring (12), which cooperates with the arc-shaped limiting section (11).

6. A quick-installation new energy cable according to claim 1, characterized in that, The plug (3) has a guide rod (13) in the middle, and the connector (4) has a groove (14) in the middle, with the guide rod (13) inserted into the groove (14).

7. A quick-installation new energy cable according to claim 1, characterized in that, Both the external protective cylinder (5) and the locking cover (6) have raised sections (15) at their ends.

8. A quick-installation new energy cable according to claim 1, characterized in that, Both the plug (3) and the connector (4) have deep holes (16) on their backs. The connection between the end of the first cable (1) and the plug (3) is located in the deep hole (16), and the connection between the end of the second cable (2) and the connector (4) is also located in the deep hole (16).

Citation Information

Patent Citations

  • Fast-assembly type new energy cable

    CN221806029U