Corn header bract impurity removal device

By installing a debris removal device on the header of a corn harvester and using V-shaped tape to clear stalks and husks, the problem of header blockage was solved, ensuring continuous unobstructed access for ear picking and improving harvesting efficiency and ear integrity.

CN223626427UActive Publication Date: 2025-12-05JIANGSU WORLD AGRI MACHINERY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423055006.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-12-05
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

When harvesting dry corn, the stalks and husks of existing corn harvesters are prone to breakage and blockage of the ear-picking channel, leading to harvesting failure.

Method used

Design a corn header husk and husk removal device, including a removal mechanism, an auger, a stalk chain, and a picking mechanism. The removal component, composed of V-shaped tape, cleans the straw and husks on the picking channel by rotation, keeping the channel unobstructed.

Benefits of technology

Effectively clear debris from the header and ear-picking passage to ensure the passage remains unobstructed, improve harvesting efficiency, and protect corn ears from damage.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223626427U_ABST
    Figure CN223626427U_ABST
Patent Text Reader

Abstract

The utility model discloses a corn header bract impurity removing device which comprises a header, an impurity removing mechanism, an auger, a grain pulling chain and an ear picking mechanism are arranged on the header, an ear picking channel is formed by the auger, the grain pulling chain and the ear picking mechanism, the impurity removing mechanism is used for removing impurities on the ear picking channel, and the ear picking channel is used for removing impurities on the ear picking channel. The impurity discharging mechanism comprises a first chain wheel and a second chain wheel, the first chain wheel is coaxial with the auger, the second chain wheel is fixedly connected with a shaft pipe, the shaft pipe is rotationally connected to the adjusting support through a bearing, the first chain wheel and the second chain wheel are in transmission through a chain, and a plurality of impurity discharging assemblies are arranged on the outer side wall of the shaft pipe at intervals.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to a corn header bract impurity removal device. BACKGROUND

[0002] The corn harvester is composed of a header, an elevator, a peeling machine, a ear box and four main mechanisms, the header is a main part for harvesting corn, and the rationality of design and performance of the header directly affect the working efficiency and harvesting speed of the whole machine, an efficient header can quickly and accurately cut corn stalks, improve the continuity and fluency of harvesting operation, the cutting precision and stability of the header have an important influence on the integrity and cleanliness of corn ears, and an excellent header design can ensure that the corn ears are not damaged during the harvesting process, reduce the mixing of impurities, and improve the harvesting quality.

[0003] At present, the corn harvester header on the market mainly comprises three main working parts, namely a front cutting part, a header feeding auger part and a header ear picking unit part.

[0004] Due to the reasons of corn varieties or regions, when the corn harvester harvests dry corn, the corn stalks and ear parts are particularly prone to breakage and falling due to the low water content, the broken stalks and fallen bracts are collected above the header ear picking channel, cover the ear picking unit, and the ear picking channel is blocked, so that the corn harvesting fails. Invention content

[0005] The utility model aims at solving the above prior art's insufficient, provide a kind of corn header bract impurity removal device.

[0006] A corn header bract impurity removal device, comprising a header, wherein the header is provided with an impurity removal mechanism, an auger, a sweeping chain, and a picking mechanism, the auger, the sweeping chain, and the picking mechanism form a picking channel, the impurity removal mechanism is used for cleaning the impurities on the picking channel, the impurity removal mechanism comprises a first sprocket and a second sprocket, the first sprocket is coaxial with the auger, the second sprocket is fixedly connected with a shaft tube, the shaft tube is rotatably connected to an adjusting support through a bearing, the first sprocket and the second sprocket are driven by a chain, and a plurality of impurity removal assemblies are arranged on the outer side wall of the shaft tube at intervals.

[0007] Further, the impurity removal assembly comprises a seat plate and a V-shaped rubber belt, the seat plate is fixed on the shaft tube, and the V-shaped rubber belt is fixedly connected with the seat plate.

[0008] Further, the seat plate and the V-shaped rubber belt are fixedly connected through a bolt and a nut.

[0009] Further, the adjusting support is arranged on the upper end of the two sides of the header, the adjusting support comprises an adjusting plate, an adjusting seat, and a support, the adjusting seat is fixed on the header, a plurality of adjusting holes are arranged on the adjusting seat, the adjusting holes are arranged according to an arc track, one end of the adjusting plate is hingedly connected with the adjusting seat, and the middle section is connected with the adjusting seat through a bolt, the bolt passes through the adjusting holes on the adjusting plate and the adjusting seat, the support is used for being connected with the shaft tube, and the support is installed on the adjusting plate.

[0010] Further, the adjusting seat is fixedly connected with the header through welding.

[0011] Further, the inner side and the outer side of the chain are provided with a direction-changing sprocket, and the direction-changing sprocket is used for changing the running track of the chain.

[0012] Beneficial effects: compared with the prior art, the bract impurity removal device is newly developed and installed on the basis of the original header, the straw and corn bracts collected above the picking channel of the header are cleaned through the rotation of the impurity removal device at a certain speed, the picking channel is always kept unobstructed, the front end of the impurity removal device is composed of a V-shaped rubber belt, the rubber belt is relatively soft, the bracts accumulated in the channel are hit in the rotating impurity removal process, the cleaning is realized, the rubber belt is relatively soft and will not damage the corn ears, and the rubber belt can also assist the corn ears to be transported to the auger part. The device is easy to install, convenient to replace, and is conducive to improving the harvesting efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0013] Fig. 1 It is a side view of a corn header bract impurity removal device.

[0014] Fig. 2 It is a schematic view of the impurity removal mechanism.

[0015] Fig. 3It is a corn header bract leaf impurity removing device plan view;

[0016] In the figure, 1, header, 2, auger, 3, impurity removing mechanism, 4, ear picking mechanism, 5, chain, 6, chain, 7, adjusting seat, 8, adjusting plate, 9, second sprocket, 10, V-shaped rubber belt, 11, seat plate, 12, support, 13, shaft tube. DETAILED DESCRIPTION

[0017] In order to deepen the understanding of the utility model, the utility model will be further described in the following combined with examples and drawings, the examples are only used to explain the utility model, and do not constitute the limitation of the protection scope of the utility model.

[0018] As Figs. 1-3 Shown, header 1, auger 2, impurity removing mechanism 3, ear picking mechanism 4, chain 5, chain 6, adjusting seat 7, adjusting plate 8, second sprocket 9, V-shaped rubber belt 10, seat plate 11, support 12, shaft tube 13;

[0019] A kind of corn header bract leaf impurity removing device, including header 1, the header 1 on it is equipped with impurity removing mechanism 3, auger 2, chain 5, ear picking mechanism 4, the auger 2, chain 5 and ear picking mechanism 4 form ear picking channel, the impurity removing mechanism 3 is used to clean the sundries on ear picking channel, the impurity removing mechanism 3 includes being equipped with first sprocket, second sprocket 9, the first sprocket is coaxial with auger 2, the second sprocket 9 is fixedly connected with shaft tube 13, the shaft tube 13 is rotatably connected on adjusting support by bearing, first sprocket and second sprocket 9 are driven by chain 6, the outer wall of the shaft tube 13 is equipped with multiple impurity removing assemblies at intervals.

[0020] In the present example, the impurity removing assembly includes seat plate 11 and V-shaped rubber belt 10, the seat plate 11 is fixed on the shaft tube 13, and the V-shaped rubber belt 10 is fixedly connected with the seat plate 11.

[0021] In the present example, the seat plate 11 and the V-shaped rubber belt 10 are fixedly connected by bolt and nut.

[0022] In the present example, the adjusting support is arranged on the upper end of the two sides of the header 1, the adjusting support includes adjusting plate 8, adjusting seat 7, support 12, the adjusting seat 7 is fixed on the header 1, the adjusting seat 7 is equipped with multiple adjusting holes, the adjusting holes are arranged according to arc trajectory, one end of the adjusting plate 8 is hinged with the adjusting seat 7, and the middle section is connected with the adjusting seat 7 by means of bolt, the bolt passes through the adjusting hole on the adjusting plate 8 and the adjusting seat 7, the support 12 is used to be connected with the shaft tube 13, and the support 12 is installed on the adjusting plate 8.

[0023] It needs to be explained that before cleaning, the adjusting plate 8 is rotated to a suitable angle, the distance between the impurity removing assembly and the ear picking channel is suitable for the current working condition, then the bolt is inserted into the fixing, the power is transmitted to the chain wheel set through the stirrer 2, the shaft tube 13 is rotated, and then the impurity removing assembly is rotated.

[0024] In the present embodiment, the adjusting seat 7 is fixedly connected with the header 1 by welding.

[0025] In the present embodiment, the inside and outside of the chain 6 are provided with variable direction chain wheels, and the variable direction chain wheels are used for changing the running track of the chain 6.

[0026] Working principle: in the corn harvesting process, the corn plants are gathered by the ear picking unit through the ear picking chain 5 at the front end of the ear picking unit, and then are guided into the header 1, and then are clamped and pulled downward by the stalk pulling roller, since the corn ear is thicker and harder than the stalk, it cannot pass through the gap between the ear picking plate and the stalk pulling roller, thereby the ear picking is realized, and the picked corn ear is transported to the rear end of the stirrer 2 along with the rotation of the ear picking chain 5, and the stirrer 2 collects the corn ear to the elevator and then transports the corn ear to the rear end of the peeling and collecting box equipment.

[0027] Due to the corn varieties or regional reasons, when the corn harvester is used for harvesting dry corn, since the water content of the corn stalk and the ear part is low, the corn stalk and the bract are particularly easy to break and fall off, the broken stalks and the fallen bracts are collected above the ear picking channel of the header 1, cover the ear picking unit, and the ear picking chain 5 and the stalk pulling roller lose the function, and the ear picking channel is blocked, and the impurity removing assembly is rotated at a certain speed (similar to the fan blade) to clean the collected stalks and corn bracts above the ear picking unit channel of the header 1, so that the ear picking channel is always kept unblocked, and the harvesting efficiency of the corn harvester is ensured.

[0028] The above only describes the preferred embodiment of the present application, and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A corn harvester husk removal device, characterized in that, The cutting platform is provided with a foreign matter removing mechanism, a stirrer, a sweeping chain, and a ear picking mechanism, the stirrer, the sweeping chain, and the ear picking mechanism form an ear picking channel, the foreign matter removing mechanism is used for cleaning foreign matters on the ear picking channel, the foreign matter removing mechanism comprises a first sprocket and a second sprocket, the first sprocket is coaxial with the stirrer, the second sprocket is fixedly connected with a shaft tube, the shaft tube is rotatably connected to an adjusting support through a bearing, the first sprocket and the second sprocket are driven by a chain, and a plurality of foreign matter removing assemblies are arranged on the outer wall of the shaft tube at intervals.

2. The corn head bract and trash thrower of claim 1, wherein, The foreign matter removing assembly comprises a seat plate and a V-shaped rubber belt, the seat plate is fixed to the shaft tube, and the V-shaped rubber belt is fixedly connected with the seat plate.

3. The corn head bract and debris thrower of claim 2, wherein, The seat plate and the V-shaped rubber belt are fixedly connected through a bolt and a nut.

4. The corn head bract and debris thrower of claim 1, wherein, The adjusting support is arranged on the upper end of both sides of the cutting platform, the adjusting support comprises an adjusting plate, an adjusting seat, and a support, the adjusting seat is fixed to the cutting platform, a plurality of adjusting holes are arranged on the adjusting seat, the adjusting holes are arranged according to an arc track, one end of the adjusting plate is hingedly connected to the adjusting seat, a middle section of the adjusting plate is connected to the adjusting seat through a bolt, the bolt passes through the adjusting holes on the adjusting plate and the adjusting seat, the support is used for being connected to the shaft tube, and the support is arranged on the adjusting plate.

5. The corn head bract and debris thrower of claim 4, wherein, The adjusting seat is fixedly connected to the cutting platform through welding.

6. The corn head bract and debris thrower of claim 1, wherein, The inner side and the outer side of the chain are provided with a direction changing sprocket, and the direction changing sprocket is used for changing the running track of the chain.