Feed conditioner
By using a hydraulically driven tilting conditioning tank and a mixer combined with a nozzle design, the problem of low heating and humidification efficiency in traditional feed conditioners is solved, achieving efficient feed conditioning and energy utilization.
Patent Information
- Application Number
- CN202423259998.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Traditional feed conditioners have a slow steam dissipation rate, resulting in low efficiency in heating and humidifying feed, which affects the conditioning effect.
The conditioning tank is tilted at varying angles using a hydraulic cylinder. Combined with the design of a stirrer and nozzle, steam is generated by a heating pipe and enters the conditioning tank through the nozzle. The tilt adjustment of the hydraulic cylinder improves the stirring efficiency, and air is treated through a water storage tank and an air outlet to reduce energy loss.
It improves the efficiency and uniformity of feed conditioning, reduces energy loss, lowers the environmental impact, and achieves efficient utilization of steam.
Smart Images
Figure CN223628563U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of feed processing, especially a feed conditioner. BACKGROUND
[0002] In the process of animal feeding, feed provides animals with protein, energy, mineral elements and various amino acids, so as to make the feeding reach the standard feeding state. In the production of feed, a conditioner is needed to heat and humidify the feed, so that the starch is gelatinized and the protein is denatured. After the softening of the feed, it has plasticity, which is beneficial to extrusion molding, so as to improve the quality and efficiency of the granulator. And it can reduce the wear and tear of the working parts of the granulator and reduce power consumption. In the process of feed processing, steam is introduced into the conditioner through the air inlet to realize feed conditioning. However, the traditional conditioner can only stir, and the stirring effect is general.
[0003] After searching, a kind of feed conditioner in Chinese patent document (grant announcement number CN214210122U) includes: conditioner body, the lower end of conditioner body is provided with base, discharge port and cleaning device, the upper end of conditioner body is provided with feeder, gas feeder, gas feeder is located at the end away from feeder, gas feeder includes gas supply tank, outer air pipe, inner air pipe, steam flow meter is arranged on outer air pipe, steam flow meter is connected with controller, inner air pipe extends to the end close to feeder along horizontal direction, a plurality of air holes are arranged at equal intervals on inner air pipe, stirring rod is arranged on the inclined upward of helical blade of spiral dragon, two maintenance doors are arranged on conditioner body, handle is arranged on each maintenance door. The feed conditioner solves the problem that the evaporation speed of steam in the conditioner is relatively slow, the feed cannot be heated sufficiently, the feed cannot be humidified sufficiently, the heating and humidifying efficiency is relatively low, and the feed conditioning effect is affected. In the process of feed processing, steam is introduced into the conditioner through the air inlet to realize feed conditioning. However, the traditional conditioner can only stir, and the stirring effect is general. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of feed conditioner to solve the problems raised in the background art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of feed conditioner, comprising:
[0006] conditioning barrel, the outer periphery of conditioning barrel is communicated with a plurality of feed material introduction feed hoppers, and a stirrer for feed conditioning is installed on the side face of conditioning barrel;
[0007] counterweight plate, which is arranged below the conditioning barrel, has a vertical support plate and a hydraulic cylinder connected to the top end of the counterweight plate, and the bottom end of the conditioning barrel is connected to an ear and an inverted U-shaped sliding plate, the ear is rotatably connected to the vertical support plate through a rotating shaft, and the top end of the piston part of the hydraulic cylinder is connected to a pulley matched with the sliding plate.
[0008] The top end of the auxiliary frame is detachably connected with a horizontal support plate, the bottom end of the horizontal support plate is connected with a T-shaped auxiliary pipe, and the two ends of the auxiliary pipe are closed structures, and a plurality of spray heads are installed at the bottom end of the auxiliary pipe.
[0009] As a preferred embodiment, a falling-prevention protection rope is further connected between the counterweight plate and the sliding plate, and a discharging passage is formed in the side of the lower half of the conditioning barrel.
[0010] As a preferred embodiment, a blocking plate is rotatably connected to the inner wall of the discharging passage, and a perspective window is inlaidly installed in the side of the upper half of the conditioning barrel.
[0011] As a preferred embodiment, a water storage barrel and a steam barrel are further installed at the top end of the counterweight plate, two air release pipes with electromagnetic valves are communicated with the top end of the steam barrel, one of the air release pipes is communicated with the auxiliary pipe through a corrugated pipe, and an air outlet pipe is communicated with the outer periphery of the conditioning barrel and communicated with the water storage barrel through a corrugated pipe.
[0012] As a preferred embodiment, a plurality of heating pipes for generating steam are installed on the inner wall of the steam barrel, and the corrugated pipe of the water storage barrel is further communicated with a vertical branch pipe.
[0013] As a preferred embodiment, an air inlet pipe with a check valve is communicated between the water storage barrel and the steam barrel, and the end of the vertical branch pipe is arranged below the liquid level of the water storage barrel.
[0014] As a preferred embodiment, a flip cover is rotatably connected to the top end of the feeding hopper.
[0015] Compared with the prior art, the technical effects and advantages of the present application are:
[0016] When the conditioner is used for conditioning the feed, the hydraulic cylinder is extended and retracted back and forth, the inclination angle of the conditioning barrel changes, the state of the feed raw material in the conditioning barrel is changed, the conditioner is matched with the stirrer, the conditioning efficiency of the feed is improved, and when the blocking plate is at the lowermost position, the discharge is also facilitated, the falling-prevention protection rope is arranged to avoid excessive free rotation of the conditioning barrel.
[0017] The conditioner is arranged with the auxiliary frame, the influence of the stirrer on the spray head is avoided, the thoroughness of the stirring is ensured, the heating pipes heat the water in the steam barrel to form hot steam, which is then introduced into the conditioning barrel to condition the feed, when air needs to be discharged, the air can be introduced into the water storage barrel through the air outlet pipe, the end of the vertical branch pipe is arranged below the liquid level of the water storage barrel to ensure the mixing effect of the air and the water, the influence of the taste of the feed on the external environment is reduced, and the energy dissipation is also reduced, when air needs to be introduced, the air inlet pipe is opened, the air with residual heat can be introduced into the conditioning barrel for recycling, and different use needs are met.
[0018] The feed conditioner can improve the conditioning and stirring efficiency of the feed and can process air. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed in the specific embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings described below are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0020] Figure 1 It is a structural schematic diagram of the present application.
[0021] Figure 2 It is a structural schematic diagram of the present application. Figure 1 It is an enlarged schematic diagram of the structure at A.
[0022] Figure 3 It is a sectional view of the conditioning barrel of the present application.
[0023] Figure 4 It is a sectional view of the water storage barrel of the present application.
[0024] Figure 5 It is a sectional view of the steam barrel of the present application.
[0025] Explanation of reference signs:
[0026] In the drawings:
[0027] 1, conditioning barrel; 2, feed inlet hopper; 3, stirrer; 4, counterweight plate; 5, vertical support plate; 6, hydraulic cylinder; 7, lifting lug; 8, sliding plate; 9, pulley; 10, auxiliary frame; 11, horizontal support plate; 12, auxiliary pipe; 13, spray head; 14, anti-falling protection rope; 15, plugging plate; 16, water storage barrel; 17, steam barrel; 18, air release pipe; 19, corrugated pipe; 20, air outlet pipe; 21, heating pipe; 22, vertical support pipe; 23, air inlet pipe; 24, flip cover. DETAILED DESCRIPTION
[0028] In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present application. However, it is obvious to those skilled in the art that the present application can be implemented without one or more of these details. In other examples, in order to avoid obscuring the present application, some technical features known in the art are not described.
[0029] Unless the direction indicated by the definition alone, the present application refers to the above, below, left, right, front, back, internal and external and other directions are shown in the figure of the present application, in the above and below, left, right, front, back, internal and external and other directions, hereinafter.
[0030] The connection mode can adopt existing modes such as bonding, welding, bolt connection and the like, and the actual needs are accurate. The technology, method and equipment known to those skilled in the related field can not be discussed in detail, however, under appropriate circumstances, the technology, method and equipment should be regarded as part of the specification, and the proportion of the device in the drawing is only for reference, which can be adjusted to a certain extent according to the actual use.
[0031] Please refer to Figures 1 to 5 The embodiment includes a feed conditioner, as shown in the figure.
[0032] The outer periphery of the conditioning barrel 1 is communicated with a plurality of feed material introduction hoppers 2, the top end of the feed material introduction hopper 2 is rotatably connected with a flip cover 24, the flip cover 24 and the blocking plate 15 are both provided with a lock catch, the feed material to be added is introduced into the conditioning barrel 1 through the feed material introduction hopper 2, then the flip cover 24 is covered and the lock catch is closed, and a stirrer 3 for conditioning the feed is installed on the side of the conditioning barrel 1.
[0033] A counterweight plate 4 is arranged below the conditioning barrel 1, the top end of the counterweight plate 4 is connected with a vertical support plate 5 and a hydraulic cylinder 6, the bottom end of the conditioning barrel 1 is connected with a lifting lug 7 and an inverted U-shaped sliding plate 8, the lifting lug 7 is rotatably connected with the vertical support plate 5 through a rotating shaft, the top end of the piston part of the hydraulic cylinder 6 is connected with a pulley 9 matched with the sliding plate 8, and a anti-falling protection rope 14 is further connected between the counterweight plate 4 and the sliding plate 8. The extension and retraction of the hydraulic cylinder 6 can change the inclination angle of the conditioning barrel 1, change the state of the feed, and further improve the conditioning and stirring efficiency. After conditioning is completed, the blocking plate 15 is opened, and when the blocking plate 15 is at the low end, the feed is discharged from the discharge channel with the cooperation of the stirring of the stirrer 3.
[0034] An auxiliary frame 10 is embeddedly installed at the top end of the conditioning barrel 1, the top end of the auxiliary frame 10 is detachably connected with a horizontal support plate 11, the bottom end of the horizontal support plate 11 is connected with a T-shaped auxiliary pipe 12, and the two ends of the auxiliary pipe 12 are closed structures, and a plurality of spray heads 13 are installed at the bottom end of the auxiliary pipe 12.
[0035] A discharge channel is formed in the side of the lower half of the conditioning barrel 1, the inner wall of the discharge channel is rotatably connected with a blocking plate 15, and a perspective window is embeddedly installed in the side of the upper half of the conditioning barrel 1.
[0036] The top end of the counterweight plate 4 is also provided with a water storage barrel 16 and a steam barrel 17, the top end of the steam barrel 17 is communicated with two air release pipes 18 provided with electromagnetic valves, one of the air release pipes 18 is communicated with the auxiliary pipe 12 through a corrugated pipe 19, the outer periphery of the conditioning barrel 1 is communicated with an air outlet pipe 20, the air outlet pipe 20 is communicated with the water storage barrel 16 through a corrugated pipe 19, a plurality of heating pipes 21 for generating steam are installed on the inner wall of the steam barrel 17, the heating pipes 21 heat the liquid in the steam barrel 17, the generated steam enters the conditioning barrel 1, cooperates with the stirring of the stirrer 3, and the feed is conditioned and stirred, the corrugated pipe 19 of the water storage barrel 16 is also communicated with a vertical branch pipe 22, the water storage barrel 16 and the steam barrel 17 are communicated with an air inlet pipe 23 provided with a check valve, the end of the vertical branch pipe 22 is arranged below the liquid level of the water storage barrel 16, when air needs to be discharged, the air can enter the water storage barrel 16 through the air outlet pipe 20, the end of the vertical branch pipe 22 is below the liquid level of the water storage barrel 16, so that the mixing effect of air and water is guaranteed, the influence of the taste of the feed on the external environment is reduced, and the energy dissipation is also reduced, when air needs to be introduced, the air inlet pipe 23 is opened, and the air with residual heat can enter the conditioning barrel 1 for recycling, so that different use requirements can be met.
[0037] The stirrer 3, the hydraulic cylinder 6, the check valve, the electromagnetic valve and the heating pipe 21 are all conventional instruments, and the working principle, size and model thereof are irrelevant to the problems solved by the present application, so they will not be described in detail, the control mode of the present application is controlled by a controller, the control circuit of the controller can be realized by simple programming of a person skilled in the art, the power supply also belongs to the common knowledge in the field, and the present application is mainly used for protecting mechanical devices, therefore, the control mode and the circuit connection will not be explained in detail.
[0038] Working principle
[0039] The feed conditioner introduces the feed raw materials to be added into the conditioning barrel 1 through the feeding hopper 2, then covers the flip cover 24 and closes the lock buckle, starts the stirrer 3 and the heating pipe 21, the heating pipe 21 heats the liquid in the steam barrel 17, the generated steam enters the conditioning barrel 1, cooperates with the stirring of the stirrer 3, and the feed is conditioned and stirred, the extension and retraction of the hydraulic cylinder 6 can change the inclination angle of the conditioning barrel 1, change the state of the feed, and further improve the conditioning and stirring efficiency, after the conditioning is completed, the blocking plate 15 is opened, when the blocking plate 15 is at the low end, the feed is discharged from the discharge channel under the cooperation of the stirring of the stirrer 3.
[0040] It has to be noted that, in the present document, the terms "comprising", "including", and "having" should be interpreted as specifying the presence of the stated features but not precluding the presence of one or more other features. It should also be noted that, in the present document, the term "or" should be interpreted as the logical or, i.e. requiring at least one of the presented options to be true.
[0041] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application as defined by the appended claims and their equivalents.
Claims
1. A feed conditioner, characterized in that, Include: The tempering barrel (1), the outer periphery of the tempering barrel (1) is communicated with multiple feed hoppers (2) for introducing feed raw materials, the side of the tempering barrel (1) is provided with a stirrer (3) for tempering feed; The counterweight plate (4) is arranged below the tempering barrel (1), the top end of the counterweight plate (4) is connected with a vertical support plate (5) and a hydraulic cylinder (6), the bottom end of the tempering barrel (1) is connected with an ear (7) and an inverted U-shaped sliding plate (8), the ear (7) is rotatably connected with the vertical support plate (5) through a rotating shaft, the top end of the piston part of the hydraulic cylinder (6) is connected with a pulley (9) matched with the sliding plate (8); The auxiliary frame (10) is embeddedly installed at the top end of the tempering barrel (1), the top end of the auxiliary frame (10) is detachably connected with a horizontal support plate (11), the bottom end of the horizontal support plate (11) is connected with a T-shaped auxiliary pipe (12), and the two ends of the auxiliary pipe (12) are closed structures, and the bottom end of the auxiliary pipe (12) is provided with multiple spray heads (13).
2. A feed conditioner according to claim 1, characterised in that The counterweight plate (4) and the sliding plate (8) are further connected with a anti-falling protection rope (14), and the side of the lower half of the tempering barrel (1) is provided with a discharge channel.
3. A feed conditioner according to claim 2, characterised in that The inner wall of the discharge channel is rotatably connected with a blocking plate (15), and the side of the upper half of the tempering barrel (1) is embeddedly installed with a perspective window.
4. A feed conditioner according to claim 1, wherein The top end of the counterweight plate (4) is further provided with a water storage barrel (16) and a steam barrel (17), the top end of the steam barrel (17) is communicated with two air release pipes (18) provided with electromagnetic valves, one of the air release pipes (18) is communicated with the auxiliary pipe (12) through a corrugated pipe (19), and the outer periphery of the tempering barrel (1) is communicated with an air outlet pipe (20), and the air outlet pipe (20) is communicated with the water storage barrel (16) through the corrugated pipe (19).
5. A feed conditioner according to claim 4, wherein, The inner wall of the steam barrel (17) is provided with multiple heating pipes (21) for generating steam, and the corrugated pipe (19) of the water storage barrel (16) is further communicated with a vertical branch pipe (22).
6. A feed conditioner according to claim 5, characterised in that The water storage barrel (16) and the steam barrel (17) are communicated with an air inlet pipe (23) provided with a check valve, and the end of the vertical branch pipe (22) is arranged below the liquid level of the water storage barrel (16).
7. A feed conditioner according to claim 1 wherein, The top end of the feed hopper (2) is rotatably connected with a flip cover (24).