Electrophoretic paint diluent synthesizing device

Abstract

The utility model belongs to the technical field of electrophoretic paint processing, and particularly relates to an electrophoretic paint diluent synthesizing device which comprises a tank body, a heating mechanism is arranged on the inner side of the tank body, a feeding mechanism is arranged on the top side of the tank body, a stirring mechanism is arranged on the top side of the tank body, the heating mechanism comprises a sleeve, an electric heating rod is fixed to the inner side of a fixing seat, a shell is evenly fixed to the inner side of the tank body, and electric heating wires are fixed to the inner sides of the shells. Materials are added into the inner side of the tank body, the electric heating bar and the electric heating wire are turned on, the materials are heated on the inner side of the tank body, at the moment, air at the top end of the inner side of the glass cylinder is heated and expanded, and therefore the piston is pushed to slide, the spring is compressed, and the materials are heated to be heated. At the moment, the temperature of the inner side of the tank body can be known by observing the position of the scale groove where the piston is located, and the problem that the diluent production quality is affected by adding media to adjust the temperature is solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of electrophoretic paint processing, and specifically relates to an electrophoretic paint diluent synthesis device. BACKGROUND

[0002] The electrophoretic paint diluent is used for adjusting the concentration and viscosity of the electrophoretic paint and improving the smoothness and adhesion of the electrophoretic paint, so that the electrophoretic paint can be uniformly applied or sprayed on a workpiece. Therefore, in order to achieve the desired coating effect, the required diluent needs to be produced and processed by using a synthesis device so as to be mixed with the electrophoretic paint to improve the coating quality.

[0003] However, during the use of the current synthesis device, the material is placed inside the reaction kettle, mixed, and the reaction is promoted by adding cold medium or hot medium. This temperature adjustment method causes the reaction substance to mix with other substances, and the material needs to be filtered out subsequently, which reduces the synthesis efficiency of the diluent, and thus an electrophoretic paint diluent synthesis device is proposed. SUMMARY

[0004] In order to make up for the deficiencies of the prior art, the synthesis device on the market promotes the reaction by adding cold medium or hot medium. This temperature adjustment method causes the reaction substance to mix with other substances, and the material needs to be filtered out subsequently, which reduces the synthesis efficiency of the diluent. The utility model provides an electrophoretic paint diluent synthesis device.

[0005] The utility model discloses a kind of electrophoretic paint diluent synthesis devices, and the technical scheme adopted to solve its technical problem is as follows: a kind of electrophoretic paint diluent synthesis device described in the utility model, including tank body;Heating mechanism is arranged in the inside of the tank body, the top side of the tank body is provided with feeding mechanism, the top side of the tank body is provided with stirring mechanism, the top end of the inside of the tank body is fixed with sleeve.

[0006] Preferably, the heating mechanism includes a sleeve, the sleeve has a circumferential surface, and two ends of the circumferential surface are uniformly fixed with a fixed seat, the fixed seat has an inner side, and the inner side of the fixed seat is fixed with an electric heating rod, the inside of the tank body is uniformly fixed with a shell, the inside of the shell is fixed with an electric heating wire, the bottom side of the tank body is fixed with a glass cylinder, the inside of the glass cylinder is slidably installed with a piston, the piston is fixed between one end of the inside of the glass cylinder and the inside of the glass cylinder, and the piston is fixed with a spring, the circumferential surface of the bottom side of the glass cylinder is provided with a scale groove, the bottom end of the tank body is fixedly installed with a discharge valve, the spring is in a compressed state, and the top side of the tank body is fixed with a cylinder body near the edge. By arranging the electric heating rod and the electric heating wire at the center and the edge of the inside of the tank body respectively, the material inside the tank body can be fully heated. By cooperating with the glass cylinder, the temperature inside the tank body can be accurately maintained within the required range, thereby improving the processing quality of the diluent.

[0007] Preferably, the feeding mechanism comprises a cylinder, a hydraulic cylinder is fixed on the top side of the cylinder, a hydraulic rod is slidingly installed in the hydraulic cylinder, the hydraulic rod slidingly penetrates the top side of the cylinder, a push plate is fixed on the bottom end of the hydraulic rod, an input valve is fixedly installed on the bottom side of the cylinder, an output valve is fixed on the bottom end of the cylinder, the input valve and the output valve are one-way valves, a servo motor is fixed on the top side of the tank, and the structure of the input valve and the output valve can add materials in the tank during use, and other impurities cannot be mixed during the addition of materials, preventing the processing quality of the diluent from being reduced.

[0008] Preferably, the stirring mechanism comprises a servo motor, a rotating shaft is fixed on the output end of the servo motor, and the rotating shaft is rotatably installed in the sleeve, support plates are uniformly fixed on the bottom side of the rotating shaft, stirring blades are uniformly fixed in the support plates, stirring rods are uniformly fixed on the side of the support plates, a screw feeder is fixed on the bottom end of the rotating shaft, and a support frame is fixed on the bottom end of the tank, and the stirring blades and the stirring rods can uniformly mix the materials in the tank, thereby improving the production efficiency.

[0009] The utility model has the advantages that:

[0010] 1. The utility model discloses a structure design of an electrophoretic paint diluent synthesis device, by setting up heating mechanism, after material is added to the inside of the tank, the electric heating rod and the electric heating wire can be opened at this time, so that the material is heated at the center and the edge of the tank at the same time, the air at the top end of the inside of the glass cylinder expands and pushes the piston to slide and compresses the spring, and the temperature in the tank can be known by observing the position of the scale groove of the piston, thereby improving the efficiency and quality of diluent synthesis processing, and solving the problem of affecting the production quality of the diluent by adding medium to adjust the temperature.

[0011] 2. The utility model discloses a structure design of an electrophoretic paint diluent synthesis device, by setting up feeding mechanism, controlling the hydraulic cylinder makes its inside hydraulic rod contract, so that the push plate is driven to rise, and the material is sucked into the inside of the cylinder through the input valve, and the hydraulic cylinder is controlled to drive the push plate to descend, and the material in the cylinder is input into the inside of the tank through the cooperation of the output valve, so that the function of adding material during use is realized, and other impurities cannot be mixed, and the synthesis quality of the diluent is improved. DRAWINGS

[0012] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced, and obviously, the drawings in the following description are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without paying creative labor.

[0013] Figure 1 It is the whole front view schematic diagram of stereoscopic structure;

[0014] Figure 2 It is the back view schematic diagram of stereoscopic structure section of heating mechanism;

[0015] Figure 3 It is the side view schematic diagram of stereoscopic structure section of feeding mechanism;

[0016] Figure 4 It is the front view schematic diagram of stereoscopic structure section of stirring mechanism;

[0017] Figure 5 It is the whole top view schematic diagram of stereoscopic structure.

[0018] In the figure: 1, tank body; 2, sleeve; 3, fixed seat; 4, electric heating rod; 5, shell; 6, electric heating wire; 7, glass cylinder; 8, piston; 9, spring; 10, scale groove; 11, discharge valve; 12, cylinder body; 13, hydraulic cylinder; 14, hydraulic rod; 15, push plate; 16, input valve; 17, output valve; 18, servo motor; 19, rotating shaft; 20, support plate; 21, stirring blade; 22, stirring rod; 23, screw feeder; 24, support frame; 25, barrel; 26, sealing cover. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0020] Please refer to Figures 1-4 As shown in the figure, an electrophoretic paint diluent synthesis device, including tank body 1, the inside of the tank body 1 is provided with heating mechanism, the top side of the tank body 1 is provided with feeding mechanism, the top side of the tank body 1 is provided with stirring mechanism, the inside top end of the tank body 1 is fixed with sleeve 2;

[0021] Please refer to Figure 2As shown, the heating mechanism includes sleeve 2, the sleeve 2 circumferential surface both ends are uniformly fixed with fixed seat 3, the fixed seat 3 inside fixed with electric heating rod 4, the tank 1 inside uniformly fixed with shell 5, the shell 5 inside fixed with electric heating wire 6, the tank 1 bottom side through the fixed glass cylinder 7, the glass cylinder 7 inside slidingly mounted with piston 8, the piston 8 with glass cylinder 7 inside one end between fixed with spring 9, the glass cylinder 7 bottom side circumferential surface on the scale groove 10, the tank 1 bottom end fixedly installed with discharge valve 11, the spring 9 is in compression, the tank 1 top side near the edge fixed with cylinder 12;When the existing synthetic device through the addition of medium temperature adjustment, resulting in diluent production and processing quality decline problem, through the structure of heating mechanism, the material is added to the inside of the tank 1, at this time the electric heating rod 4 and electric heating wire 6 can be opened, so that the material is heated at the same time in the center and edge of the tank 1, at this time the air inside the glass cylinder 7 top end is heated and expanded, thereby pushing the piston 8 to slide, the spring 9 is compressed, at this time by observing the piston 8 position in the scale groove 10, the temperature inside the tank 1 can be known, according to the required opening and closing electric heating rod 4 and electric heating wire 6, the temperature inside the tank 1 can be accurately controlled in the appropriate range, so as to improve the efficiency and quality of diluent synthesis processing.

[0022] Please refer to Figure 3 As shown, the feeding mechanism includes cylinder 12, the cylinder 12 top side fixed with hydraulic cylinder 13, the hydraulic cylinder 13 inside slidingly mounted with hydraulic rod 14, and the hydraulic rod 14 slidingly penetrates the top side of the cylinder 12, the hydraulic rod 14 bottom end fixed with push plate 15, the cylinder 12 bottom side circumferential surface fixedly installed with input valve 16, the cylinder 12 bottom end through the fixed output valve 17 of the tank 1, the input valve 16 and output valve 17 are one-way valve, the tank 1 top side fixed with servo motor 18;When the material is added in the reaction process, it is easy to mix with other impurities, when the problem occurs, through the structure of the feeding mechanism, the added material is connected with the input valve 16 through the pipe, the hydraulic cylinder 13 is controlled, the inside of the hydraulic cylinder 14 is contracted, so as to drive the push plate 15 to rise, the material is sucked into the inside of the cylinder 12 through the input valve 16, and the hydraulic cylinder 13 is controlled to drive the push plate 15 to descend, and the material in the inside of the cylinder 12 is input into the inside of the tank 1 through the cooperation of the output valve 17, so as to realize the function of adding material in the use process, and other impurities are not mixed, the synthesis quality of diluent is improved.

[0023] Please refer to Figure 4As shown, the stirring mechanism includes a servo motor 18, the output end of which is fixed with a rotating shaft 19, and the rotating shaft 19 is rotatably installed inside the sleeve 2, the bottom side circumferential surface of the rotating shaft 19 is uniformly fixed with a support plate 20, the inside of the support plate 20 is uniformly fixed with a stirring blade 21, the side of the support plate 20 is uniformly fixed with a stirring rod 22, the bottom end of the rotating shaft 19 is fixed with a screw feeder 23, and the bottom end of the tank body 1 is fixed with a support frame 24; in operation, when the diluent processing process encounters the problem of uneven mixing leading to a decrease in synthesis efficiency, through the structure of the stirring mechanism, the servo motor 18 is controlled to rotate the output end rotating shaft 19, under the cooperation of the support plate 20, the stirring blade 21 and the stirring rod 22 are rotated, the inside of the tank body 1 is mixed evenly, and at the same time the screw feeder 23 can prevent the material from depositing at the bottom side of the tank body 1, thereby improving the synthesis efficiency of the diluent.

[0024] Please refer to Figure 5 As shown, the top side of the tank body 1 is fixed with a barrel 25, and the barrel 25 is in communication with the inside of the tank body 1, and the top side of the barrel 25 is fixedly installed with a sealing cover 26 through thread cooperation; in operation, when the speed of adding material before production and processing is slow, through the structure of the barrel 25, the material can be directly added to the inside of the tank body 1, and then the sealing cover 26 is installed to the top side of the barrel 25 under the cooperation of the thread, thereby improving the efficiency of adding material before using the tank body 1.

[0025] Working principle: electrophoretic paint diluent, namely for adjusting the concentration and viscosity of electrophoretic paint, and improving the smoothness and adhesion of electrophoretic paint, so that it can be uniformly painted or sprayed on the workpiece, therefore, in order to achieve the desired coating effect, the required diluent needs to be produced and processed by using a synthesis device to mix with the electrophoretic paint to improve the coating quality. In the process of using the existing synthesis device, the material is placed inside the reaction kettle, mixed, and the reaction is promoted by adding cold medium or hot medium. This temperature adjustment method causes the reaction material to mix with other materials, and the subsequent material needs to be filtered out, resulting in a decrease in the synthesis efficiency of the diluent. In order to solve this problem, the heating mechanism and the feeding mechanism are arranged, the material is added to the inside of the tank 1, the servo motor 18 is controlled to drive the output end shaft 19 to rotate, and under the cooperation of the supporting plate 20, the stirring blade 21 and the stirring rod 22 are driven to rotate, so that the material inside the tank 1 is uniformly mixed. At the same time, the screw feeder 23 can prevent the material from precipitating at the bottom side of the tank 1. At this time, the electric heating rod 4 and the electric heating wire 6 can be turned on, so that the material inside the tank 1 is heated at the center and the edge at the same time. At this time, the air inside the glass cylinder 7 expands by heating, so as to push the piston 8 to slide and compress the spring 9. At this time, the position of the piston 8 in the scale groove 10 can be observed to know the temperature inside the tank 1. According to the required opening and closing of the electric heating rod 4 and the electric heating wire 6, the temperature inside the tank 1 can be accurately controlled within a suitable range. When adding material during processing, the added material is connected with the input valve 16 through the pipeline. The hydraulic cylinder 13 is controlled so that the hydraulic rod 14 inside the hydraulic cylinder 13 is retracted, so as to drive the push plate 15 to rise. The material is sucked into the cylinder 12 through the input valve 16. In the same way, the hydraulic cylinder 13 drives the push plate 15 to descend, and the output valve 17 cooperates to input the material in the cylinder 12 into the tank 1, so as to realize the function of adding material during use without mixing other impurities. After processing is completed, the servo motor 18 is controlled to drive the screw feeder 23 to reverse, the discharge valve 11 is opened, and the material is discharged from the bottom end of the tank 1, so as to complete the processing and solve the problem of affecting the production quality of the diluent by adding medium to adjust the temperature.

[0026] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0027] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. An electrophoretic paint diluent synthesis apparatus characterized by: Including the tank body (1), the inside of the tank body (1) is provided with a heating mechanism, the top of the tank body (1) is provided with a feeding mechanism, the top of the tank body (1) is provided with a stirring mechanism, the top of the tank body (1) is fixed with a sleeve (2); The heating mechanism comprises a sleeve (2), the sleeve (2) is uniformly fixed with a fixed seat (3) on the circumferential surface of both ends, the fixed seat (3) is fixed with an electric heating rod (4) inside, the tank body (1) is uniformly fixed with a shell (5) inside, the shell (5) is fixed with an electric heating wire (6) inside, the tank body (1) is fixed with a glass cylinder (7) at the bottom, the glass cylinder (7) is slidably installed with a piston (8) inside, the piston (8) is fixed with a spring (9) between one end of the glass cylinder (7) inside, and the glass cylinder (7) is provided with a scale groove (10) on the circumferential surface of the bottom.

2. An electrophoretic paint diluent synthesis apparatus as claimed in claim 1, wherein: The tank body (1) is fixedly installed with a discharge valve (11) at the bottom, the spring (9) is in a compressed state, and the tank body (1) is fixed with a cylinder (12) near the edge at the top.

3. An electrophoretic paint diluent synthesis apparatus as claimed in claim 2, wherein: The feeding mechanism comprises a cylinder (12), the cylinder (12) is fixed with a hydraulic cylinder (13) at the top, the hydraulic cylinder (13) is slidably installed with a hydraulic rod (14) inside, and the hydraulic rod (14) is slidably inserted in the cylinder (12) at the top, the hydraulic rod (14) is fixed with a push plate (15) at the bottom.

4. An electrophoretic paint diluent synthesis apparatus as claimed in claim 3, wherein: The cylinder (12) is fixedly installed with an input valve (16) on the circumferential surface of the bottom, the cylinder (12) is fixed with an output valve (17) at the bottom through the tank body (1), the input valve (16) and the output valve (17) are one-way valves, and the tank body (1) is fixed with a servo motor (18) at the top.

5. An electrophoretic paint diluent synthesis apparatus as claimed in claim 4, wherein: The stirring mechanism comprises a servo motor (18), the servo motor (18) is fixed with a rotating shaft (19) at the output end, and the rotating shaft (19) is rotatably installed inside the sleeve (2), the rotating shaft (19) is uniformly fixed with a support plate (20) on the circumferential surface of the bottom.

6. An electrophoretic paint diluent synthesis apparatus as claimed in claim 5, wherein: The support plate (20) is uniformly fixed with a stirring blade (21) inside, the support plate (20) is uniformly fixed with a stirring rod (22) on the side, the rotating shaft (19) is fixed with a screw feeder (23) at the bottom, and the tank body (1) is fixed with a support frame (24) at the bottom.

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