Ceramsite shaping machine
By designing an annular discharge port and sieve holes in the ceramsite shaping machine and adopting a motor-driven chain support wheel mechanism, the problems of uneven discharge and dust removal are solved, improving the cleanliness and shape regularity of the ceramsite and meeting the requirements of high-end building materials.
Patent Information
- Application Number
- CN202423049476.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Existing expanded clay pellet shaping machines have uneven output, are prone to leakage, and lack effective dust removal and screening mechanisms, which affect the cleanliness and shape regularity of the expanded clay pellets, limiting their application in high-end building materials.
The machine body is designed with a sealing plate and screen holes with multiple annularly arranged discharge ports. Combined with a motor-driven chain and support wheel mechanism, it ensures uniform material discharge and removes dust, thereby improving shaping efficiency.
It achieves uniform material discharge, reduces material leakage, improves the cleanliness and roundness of ceramsite, meets the production standards of high-end building materials, and enhances market competitiveness.
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Figure CN223628978U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of shaper, more specifically, the utility model relates to ceramic grain shaper. BACKGROUND
[0002] In the field of building material manufacturing, as a kind of key lightweight aggregate, the quality of ceramic grain is crucial to improve the performance of building material. With the continuous advancement of the construction industry, the demand for ceramic grain quality, shape regularity and performance stability is increasingly stringent.
[0003] Many ceramic grain shapers expose many drawbacks in actual application. The design of the discharge link of part of the equipment is not proper, which causes poor discharge uniformity, and the material discharged from the discharge port is significantly disturbed by the front-end feeding fluctuation, which easily causes the leakage of the rear end of the conveying belt. Not only the ceramic raw material is wasted, but also the production site is messy, which increases the cleaning cost and management difficulty, and seriously hinders the smoothness of production process and the improvement of production efficiency.
[0004] In addition, in the ceramic grain shaping process, most of the equipment are not equipped with efficient and reliable dust removal and particle screening mechanism. The surface impurities, debris and small particles generated by friction are stripped off during the shaping operation. If they cannot be screened out in time, they will adhere to the surface of the ceramic grain, causing the cleanliness of the ceramic grain to be damaged, the appearance shape to be irregular and the roundness to be poor. It is difficult to meet the production standards of high-end building materials, which greatly limits the expansion of ceramic grain products in high-end markets and weakens the market competitiveness of enterprises in the industry.
[0005] Therefore, the ceramic grain shaper is proposed. CONTENT OF THE UTILITY MODEL
[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a ceramic grain shaper to solve the problems in the above background art.
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a ceramic grain shaper, comprising a body, a feeding port is arranged at one end of the body, a sealing plate is installed at the other end of the body, a plurality of discharge ports are formed in the sealing plate, a base is arranged at the bottom end of the body, a driving mechanism is installed on the base, and the bottom of the body is supported by the top end of the driving mechanism.
[0008] Preferably, a screw groove is formed at one end of the body, a sealing plate is screwed in the screw groove, and a locking block is arranged at the middle of the outer side of the sealing plate.
[0009] Preferably, a plurality of discharge ports are arranged, the plurality of discharge ports are arranged in a ring shape, and the outer diameter size of each discharge port is the same as the inner wall size of the body.
[0010] Preferably, a plurality of screen holes are formed in the body.
[0011] Preferably, the driving mechanism comprises a motor, a rotating rod, a chain, a support rod and a support wheel, the motor is installed on the base, the motor output end is connected with the rotating rod, the support rod is rotatably installed on the top of the base, and the support rod is provided with two, the two support rods are arranged in parallel, two support wheels for driving and supporting the body are installed on each of the support rods, and the rotating rod and the two support rods are connected with the chain.
[0012] Preferably, two driving sprockets are installed on the rotating rod, each of the support rods is provided with a following sprocket, and the driving sprocket and the corresponding following sprocket are connected through the chain.
[0013] The technical effects and advantages of the utility model are as follows:
[0014] 1. A plurality of discharge ports in annular arrangement and having the same outer diameter as the inner wall size of the body are arranged on the sealing plate at the other end of the body, and the shaped particles are discharged to the conveying belt from the discharge ports, so that the uniformity of the material entering the conveying belt is ensured, and the material leakage phenomenon at the rear end of the conveying belt is reduced.
[0015] 2. A screw groove is formed at one end of the body, the sealing plate is screwed into the screw groove and fixed by the locking block at the outer middle part, the sealing plate is convenient to disassemble and assemble, the discharge ports are connected flush with the inner wall of the body, and the discharging is facilitated.
[0016] 3. A plurality of screen holes are formed in the body, dust and small particles falling during the shaping of the haydite can be screened out, and the shaped haydite is cleaner and rounder.
[0017] 4. The driving mechanism comprises a motor, a rotating rod, a chain, two support rods arranged in parallel and each provided with two support wheels, the rotating rod and the support rod are connected through the chain and the sprocket, the motor drives the rotating rod to drive the chain, the support wheels of the support rod are rotated, the body is stably and balancedly rotated, and the shaping efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 It is a whole structure schematic view of the utility model.
[0019] Fig. 2 It is a structure schematic view of the side view of the utility model.
[0020] Fig. 3 It is a structure schematic view of the driving mechanism of the utility model.
[0021] Fig. 4 It is a structure schematic view of the body of the utility model.
[0022] Fig. 5 It is a structure schematic view of the sealing plate of the utility model.
[0023] The attached diagram is labeled as follows: 1. Machine body; 2. Sealing plate; 3. Discharge port; 4. Base; 5. Drive mechanism; 501. Motor; 502. Rotating rod; 503. Chain; 504. Support rod; 505. Support wheel; 6. Feed port; 7. Screw groove; 8. Screen hole; 9. Locking block. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] As attached Figs. 1-3 The ceramsite shaping machine shown includes a machine body 1. One end of the machine body 1 is provided with a feed port 6, and the other end of the machine body 1 is provided with a sealing plate 2. The sealing plate 2 has multiple discharge ports 3. The bottom end of the machine body 1 is provided with a base 4, and a drive mechanism 5 is installed on the base 4. The bottom of the machine body 1 is supported by the top of the drive mechanism 5.
[0026] In practice, the ceramsite is fed into the machine body 1 through the feed inlet 6, and the drive mechanism 5 is activated to rotate the machine body 1. During the rotation of the machine body 1, the ceramsite inside the machine body 1 is tumbled, thus shaping it. During the shaping process, the sieve holes 8 on the machine body 1 screen out the dust that falls off the ceramsite during shaping, keeping the ceramsite clean. The shaped particles are discharged from the discharge outlet 3 onto the conveyor belt on one side, making the discharge more uniform and unaffected by the material entering and exiting from the front, ensuring the uniformity of material entering the conveyor belt, thereby reducing material leakage at the rear end of the conveyor belt.
[0027] One end of the body 1 is provided with a screw groove 7, and a sealing plate 2 is screwed into the screw groove 7. A locking block 9 is provided in the middle of the outer side of the sealing plate 2.
[0028] The discharge port 3 is provided in multiple ways, and the multiple discharge ports 3 are arranged in a ring, and the outer diameter of the ring formed by each discharge port 3 is the same as the inner wall size of the machine body 1.
[0029] In practice, the sealing plate 2 can be installed and removed by inserting it into the screw groove 7 and rotating the locking block 9. The installation and removal are convenient, and the material can be easily discharged by connecting the material outlet 3 flush with the inner wall of the machine body 1.
[0030] The machine body 1 has multiple sets of sieve holes 8.
[0031] In specific implementation, the opening of the sieve hole 8 can facilitate the screening of dust and small particles of the fallen ceramsite in the machine body 1, so that the shaped ceramsite is cleaner and rounder.
[0032] The driving mechanism 5 comprises a motor 501, a rotating rod 502, a chain 503, a supporting rod 504 and a supporting wheel 505, the motor 501 is installed on the base 4, the rotating rod 502 is connected to the output end of the motor 501, the supporting rod 504 is rotatably installed on the top of the base 4, and the supporting rod 504 is provided with two supporting rods 504, the two supporting rods 504 are arranged in parallel, each of the supporting rods 504 is provided with two supporting wheels 505 for driving and supporting the machine body 1, and the rotating rod 502 and the two supporting rods 504 are connected with the chain 503.
[0033] The rotating rod 502 is provided with two driving sprockets, each of the supporting rods 504 is provided with a following sprocket, and each of the driving sprockets and the corresponding following sprocket is connected through the chain 503.
[0034] In specific implementation, the motor 501 is operated to drive the rotating rod 502 to rotate the two chains 503, so that each supporting rod 504 drives each supporting wheel 505 to rotate, so that the machine body 1 can stably rotate and keep balance during rotation, the stability of rotation is improved, and the shaping efficiency of the ceramsite is ensured.
[0035] The above only describes the preferred embodiments of the utility model and is not used to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A machine for shaping ceramsite, comprising a machine body (1), characterised in that: The machine body (1) one end is provided with feed inlet (6), the machine body (1) the other end is installed with sealing plate (2), the sealing plate (2) is opened on multiple discharge port (3), the machine body (1) bottom is provided with base (4), the base (4) is installed with drive mechanism (5), the machine body (1) bottom is supported by drive mechanism (5) top.
2. The machine of claim 1 wherein: The machine body (1) one end is provided with screw groove (7), the screw groove (7) is screwed with sealing plate (2), the sealing plate (2) outside middle part is provided with locking block (9).
3. The machine of claim 2 wherein: The discharge port (3) is provided with multiple, multiple discharge port (3) is arranged in annular, and the annular outer diameter size formed by each discharge port (3) is same with the inner wall size of machine body (1).
4. The machine of claim 3 wherein: The machine body (1) is opened on multiple groups of sieve hole (8).
5. The machine of claim 4 wherein: The drive mechanism (5) includes motor (501), rotating rod (502), chain (503), support rod (504) and support wheel (505), the motor (501) is installed on base (4), the motor (501) output end is connected with rotating rod (502), the support rod (504) rotation is installed on base (4) top, and support rod (504) is provided with two, two support rods (504) parallel arrangement, each support rod (504) is installed with two for the drive support of machine body (1) support wheel (505), the rotating rod (502) and two support rods (504) are connected with chain (503) between.
6. The machine of claim 5 wherein: The rotating rod (502) is installed with two drive sprocket, each support rod (504) is installed with follow-up sprocket, each drive sprocket and corresponding follow-up sprocket are connected through chain (503) between.