Separator for cement product processing
By optimizing the structural design and using corrosion-resistant materials, and by adopting advanced physical separation principles, the problems of separation efficiency and corrosion resistance of cement separation equipment have been solved, achieving efficient and environmentally friendly cement and water separation, and improving the quality and production efficiency of cement products.
Patent Information
- Application Number
- CN202423072214.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing cement separation equipment has limitations in separation efficiency, ease of operation, corrosion resistance, and adaptability, which affect product purity and quality and may cause environmental pollution.
By adopting an optimized structural design and advanced physical separation principle, the slurry tank, filter plate, drum and spiral push column are constructed using corrosion-resistant stainless steel. Combined with a differential gear to provide different speeds, it achieves efficient separation of cement and water.
It achieves efficient separation of cement and water, reduces production costs, improves product quality and processing efficiency, reduces environmental pollution, and meets environmental protection requirements.
Smart Images

Figure CN223628997U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cement product processing equipment technical field especially is related to a separating machine for cement product processing. BACKGROUND
[0002] In the cement product processing industry, with the continuous advancement of national infrastructure construction and the transformation and upgrading of the cement industry, higher requirements are put forward for the quality and production efficiency of cement products. In the traditional cement product processing process, the separation of cement slurry is a key link, and its effect directly affects the purity and quality of the final product. However, the existing cement separation equipment has certain limitations in separation efficiency, operation convenience, corrosion resistance and ability to adapt to different working environments. Specifically, the traditional cement separator often has the following problems in the separation process: first, the separation effect is not good, and it is difficult to achieve the ideal cement and water separation effect, which affects the purity and quality of the product; second, the operation is complex, the maintenance is difficult, and the production cost and labor burden are increased; third, the equipment has poor corrosion resistance and wear resistance, and it is difficult to adapt to complex working environments, resulting in shortening of the service life of the equipment and increasing the operating cost of the enterprise. In addition, with the emphasis on environmental protection and sustainable development worldwide, the cement product industry also faces more stringent environmental protection requirements. The traditional cement separator may produce a large amount of pollutants such as wastewater and waste residue during the separation process, which has an adverse effect on the environment. Therefore, it is particularly important to develop a high-efficiency, environmentally-friendly, easy-to-operate and corrosion-resistant cement product processing separator. SUMMARY
[0003] To overcome the technical defects of the prior art, the utility model provides a separating machine for cement product processing, which optimizes the structure design, adopts advanced physical separation principle, can realize the efficient separation of cement and water, and has the advantages of simple operation, convenient maintenance, corrosion resistance, wear resistance and the like.
[0004] The technical solution adopted by the utility model is as follows: a separating machine for cement product processing, comprising a bottom plate, a slurry pool is arranged above one end of the bottom plate, three legs are arranged at the bottom of the slurry pool, the slurry pool is fixed on the bottom plate through the legs, a cement separation chamber is arranged above the other end of the bottom plate, two fixed plates are arranged at the bottom of the cement separation chamber, the cement separation chamber is fixed on the bottom plate through the fixed plates, the slurry pool and the cement separation chamber are connected through a pipeline, the pipeline is made of corrosion-resistant stainless steel material, a waste pipeline is arranged on the side of the slurry pool, a driving motor one is arranged at the middle bottom of the slurry pool, bearing seats are arranged at both ends of the cement separation chamber, a differential mechanism is arranged at the end of the cement separation chamber, and a driving motor two is arranged at the bottom of the differential mechanism.
[0005] Preferably, in order to filter and temporarily store the cement to be separated into the slurry tank, the top of the slurry tank is provided with a feeding port, the bottom of the slurry tank is communicated with the pipeline, the inside of the slurry tank is provided with a filter plate, the filter plate is made of corrosion-resistant stainless steel, the filter plate is uniformly arrayed with holes, the side of the slurry tank is provided with a hole, the hole is above the filter plate, the hole is communicated with the waste pipeline, and the bottom of the waste pipeline is provided with a waste outlet.
[0006] Preferably, in order to separate the filtered waste and prevent the cement slurry in the slurry tank from solidifying and caking, the output end of the driving motor is provided with a driving stirring rod, the driving stirring rod penetrates the slurry tank, the driving stirring rod is provided with a waste cleaning rod above the filter plate, and the driving stirring rod below the filter plate is sequentially provided with an upper stirring rod and a lower stirring rod.
[0007] Preferably, in order to facilitate the collection of separated water and pure cement, two bearing bushings are arranged on the pipeline, and a water outlet and a cement outlet are arranged at both ends of the bottom of the cement separation chamber, and the water outlet and the cement outlet are both funnel-shaped and communicated to the inside of the cement separation chamber.
[0008] Preferably, in order to separate the cement slurry by rotating centrifugation, the inside of the cement separation chamber is provided with a rotating drum, the inner wall of the rotating drum is made of corrosion-resistant stainless steel, the rotating drum is in a hollow cylindrical shape, the rotating drum is rotatably sleeved on the pipeline, the diameter of the rear half of the rotating drum gradually decreases, and a plurality of mud outlets are arranged on the circumference of the end of the rotating drum.
[0009] Preferably, in order to push the separated pure cement forward, a spiral pushing column is arranged in the inside of the rotating drum, a spiral blade is arranged on the circumference of the spiral pushing column, the spiral pushing column and the spiral blade are both made of corrosion-resistant stainless steel, the diameter of the rear half of the spiral pushing column is reduced synchronously with the rotating drum, and the spiral pushing column is communicated with the pipeline.
[0010] Preferably, in order to transport the cement slurry to be separated into the inside of the rotating drum and discharge the separated water, a plurality of distribution ports are uniformly and circumferentially arranged at the front end of the spiral pushing column, the distribution ports are communicated to the inside of the pipeline, a plurality of backflow pipes are uniformly and circumferentially arranged at the front end of the spiral pushing column, the backflow pipes are made of corrosion-resistant stainless steel, and the backflow pipes are communicated to the inner cavity of the cement separation chamber.
[0011] Preferably, in order to provide different rotating speeds for the rotation of the rotating drum and the screw pushing column, the differential mechanism is connected at the end of the pipeline, the driven shaft of the differential mechanism is connected with the output shaft of the second driving motor through a track, and the second driving motor is fixed on the bottom plate through a base.
[0012] The filter plate of the utility model can separate the impurities or solidified cement blocks in the cement slurry, the cement separation chamber can efficiently separate the cement slurry to obtain relatively pure cement, and the separated waste and wastewater are collected, which facilitates centralized treatment, the key parts adopt corrosion-resistant stainless steel material, the separator is optimized in structure design and adopts advanced physical separation principle, can realize efficient separation of cement and water, and has the advantages of simple operation, convenient maintenance, corrosion resistance, wear resistance and the like, the research and application of the separator can improve the processing efficiency and quality of cement products, reduce production cost and environmental pollution, meet the market demand for high-quality cement products, and promote the sustainable development of the cement product industry. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a whole structure schematic view of the utility model.
[0014] Figure 2 It is a top view structure schematic view of the utility model.
[0015] Figure 3 It is a slurry pool internal structure schematic view of the utility model.
[0016] Figure 4 It is a cement separation chamber internal structure schematic view of the utility model.
[0017] Figure 5 It is a rotating drum internal structure schematic view of the utility model.
[0018] Figure 6 It is a rotating drum internal front view structure schematic view of the utility model.
[0019] Explanation of reference signs: in the drawing: 1, bottom plate; 2, slurry pool; 201, filter plate; 202, waste cleaning rod; 203, upper layer stirring rod; 204, lower layer stirring rod; 3, inlet; 4, waste pipeline; 5, waste outlet; 6, first driving motor; 7, driving stirring rod; 8, pipeline; 9, bearing seat; 10, cement separation chamber; 11, water outlet; 12, cement outlet; 13, differential mechanism; 14, second driving motor; 15, track; 16, rotating drum; 1601, mud outlet hole; 1602, screw pushing column; 1603, spiral blade; 1604, backflow pipe; 1605, distribution port. DETAILED DESCRIPTION
[0020] The utility model discloses further illustrate below combination chart:
[0021] As Figures 1-6 The utility model provides a separating machine for cement product processing, including bottom plate 1, the top of one end of bottom plate 1 is provided with slurry pool 2, and the bottom of slurry pool 2 is provided with three supporting legs, and slurry pool 2 is fixed on bottom plate 1 through the supporting legs, and the top of the other end of bottom plate 1 is provided with cement separating chamber 10, and the bottom of cement separating chamber 10 is provided with two fixed plates, and cement separating chamber 10 is fixed on bottom plate 1 through the fixed plates, and slurry pool 2 and cement separating chamber 10 are connected through pipeline 8, and pipeline 8 adopts corrosion -resistant stainless steel material, and slurry pool 2 side is provided with waste pipeline 4, and the bottom of the middle of slurry pool 2 is provided with drive motor no.
[0022] The top of slurry pool 2 is provided with inlet 3, and the bottom end of slurry pool 2 is communicated with pipeline 8, and slurry pool 2 is provided with filter plate 201, and filter plate 201 adopts corrosion -resistant stainless steel material, and filter plate 201 is uniformly provided with holes, and slurry pool 2 side is provided with hole, and the hole is located above filter plate 201, and the hole is communicated with waste pipeline 4, and the bottom of waste pipeline 4 is provided with waste outlet 5, so that the cement slurry to be separated can be filtered conveniently, and the cement or impurities of agglomeration is removed.
[0023] The output end of drive motor no. 6 is provided with drive stirring rod 7, drive motor no. 6 drives drive stirring rod 7 to rotate, drive stirring rod 7 penetrates slurry pool 2, drive stirring rod 7 is provided with waste cleaning rod 202, and waste cleaning rod 202 is located above filter plate 201, so that waste cleaning rod 202 can rotate above filter plate 201 along with drive stirring rod 7, and the impurities filtered out can be driven into waste pipeline 4 for separation and centralized treatment after the filtration of cement slurry, and upper stirring rod 203 and lower stirring rod 204 are sequentially arranged on drive stirring rod 7 below filter plate 201, so that the cement slurry in slurry pool 2 can be stirred to prevent solidification and agglomeration.
[0024] Two bearing seats 9 are sleeved on pipeline 8, and water outlet 11 and cement outlet 12 are arranged at the bottom of cement separating chamber 10, and water outlet 11 and cement outlet 12 are communicated to the inside of cement separating chamber 10 in the form of funnel, so that the separated water and pure cement can be collected.
[0025] The cement separation chamber 10 is internally provided with a rotating drum 16, which can rotate under the driving of the second driving motor 14. The inner wall of the rotating drum 16 is made of corrosion-resistant stainless steel. The rotating drum 16 is in a hollow cylindrical shape. The rotating drum 16 is rotatably sleeved on the pipeline 8. The rear half of the rotating drum 16 gradually reduces in diameter. A plurality of mud outlets 1601 are arranged on the periphery of the end of the rotating drum 16. In this way, the cement slurry can be separated by using the physical method of rotating centrifugation.
[0026] The rotating drum 16 is internally provided with a screw pushing column 1602, which can rotate under the driving of the second driving motor 14. A plurality of screw blades 1603 are arranged on the periphery of the screw pushing column 1602. The screw pushing column 1602 and the screw blades 1603 are made of corrosion-resistant stainless steel. The rear half of the screw pushing column 1602 gradually reduces in diameter synchronously with the rotating drum 16. The screw pushing column 1602 is connected to the pipeline 8. In this way, the separated pure cement can be pushed forward.
[0027] A plurality of distribution ports 1605 are uniformly and circumferentially arranged on the front end of the screw pushing column 1602. The distribution ports 1605 are connected to the inside of the pipeline 8. In this way, the cement slurry to be separated can be transported into the rotating drum 16. A plurality of backflow pipes 1604 are uniformly and circumferentially arranged on the front end of the screw pushing column 1602. The backflow pipes 1604 are made of corrosion-resistant stainless steel. The backflow pipes 1604 are connected to the inner cavity of the cement separation chamber 10. The backflow pipes 1604 can discharge the separated water.
[0028] Preferably, the differential mechanism 13 is connected to the end of the pipeline 8. The driven shaft of the differential mechanism 13 is connected to the output shaft of the second driving motor 14 through the track 15. The second driving motor 14 is fixed to the bottom plate 1 through the base. The differential mechanism 13 can provide different rotating speeds for the rotating drum 16 and the screw pushing column 1602, so that the cement slurry can be separated by using the centrifugal method.
[0029] The utility model discloses a cement slurry separating device, which comprises a base, a slurry pool, a waste pipeline, a water outlet, a cement outlet, a filter plate, a waste cleaning rod, a stirring rod, a driving motor, a differential mechanism, a spiral pushing column, a spiral blade and a rotating drum.
[0030] The basic principle and main features of the present application and the advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited to the above-mentioned embodiments. The above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the present application, the utility model can have various changes and improvements. These changes and improvements fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A separator for cement product processing, comprising a base plate (1), an upper end of which is provided with a slurry tank (2), a bottom of the slurry tank (2) is provided with three legs, the slurry tank (2) is fixed on the base plate (1) through the legs, an upper end of the other end of the base plate (1) is provided with a cement separation chamber (10), a bottom of the cement separation chamber (10) is provided with two fixed plates, the cement separation chamber (10) is fixed on the base plate (1) through the fixed plates, the slurry tank (2) and the cement separation chamber (10) are connected through a pipeline (8), characterized in that: The slurry tank (2) is provided with a waste pipeline (4) on the side, a driving motor one (6) is arranged at the middle bottom of the slurry tank (2), bearing seats (9) are arranged at both ends of the cement separation chamber (10), a differential mechanism (13) is arranged at the end of the cement separation chamber (10), and a driving motor two (14) is arranged at the bottom of the differential mechanism (13).
2. The separator for cement product processing according to claim 1, characterized in that: The slurry tank (2) is provided with an inlet (3) at the top, the bottom end of the slurry tank (2) is communicated with the pipeline (8), a filter plate (201) is arranged in the slurry tank (2), the filter plate (201) is uniformly provided with holes, a hole is arranged on the side of the slurry tank (2), the hole is above the filter plate (201), the hole is communicated with the waste pipeline (4), and the waste pipeline (4) is provided with a waste outlet (5) at the bottom.
3. The separator for processing cement products according to claim 2, characterized in that: The output end of the driving motor one (6) is provided with a driving stirring rod (7), the driving stirring rod (7) penetrates the slurry tank (2), a waste cleaning rod (202) is arranged on the driving stirring rod (7), the waste cleaning rod (202) is above the filter plate (201), and an upper stirring rod (203) and a lower stirring rod (204) are sequentially arranged on the driving stirring rod (7) below the filter plate (201).
4. The separator for cement product processing according to claim 1, characterized in that: The two bearing seats (9) are sleeved on the pipeline (8), water outlets (11) and cement outlets (12) are arranged at the bottom of the cement separation chamber (10), and the water outlets (11) and the cement outlets (12) are in the form of a funnel and communicated into the cement separation chamber (10).
5. The separator for processing cement products according to claim 4, characterized in that: The cement separation chamber (10) is provided with a rotating drum (16), the rotating drum (16) is in the form of a hollow cylinder, the rotating drum (16) is rotatably sleeved on the pipeline (8), the diameter of the rear half of the rotating drum (16) gradually decreases, and a plurality of mud outlets (1601) are arranged on the circumference of the end of the rotating drum (16).
6. The separator for cement product processing according to claim 5, characterized in that: The rotating drum (16) is provided with a spiral pushing column (1602), a spiral blade (1603) is arranged on the circumference of the spiral pushing column (1602), the diameter of the rear half of the spiral pushing column (1602) is synchronously reduced with the rotating drum (16), and the spiral pushing column (1602) is communicated with the pipeline (8).
7. A separator for processing cementitious products according to claim 6, characterized in that: A plurality of reflux pipes (1604) are uniformly and circularly arranged on the front end of the spiral pushing column (1602) and communicated into the inner cavity of the cement separation chamber (10), and a distribution port (1605) is uniformly and circularly arranged on the front end of the spiral pushing column (1602) and communicated into the pipeline (8).
8. The separator for cement product processing according to claim 1, characterized in that: The differential mechanism (13) is connected to the end of the pipeline (8), the driven shaft of the differential mechanism (13) is connected with the output shaft of the driving motor two (14) through a track (15), and the driving motor two (14) is fixed on the bottom plate (1) through a base.