Fastener surface degreasing device

By designing an automated degreasing, cleaning, and draining integrated processing station, the problem of manual transfer and cleaning of fasteners after degreasing was solved, thus improving processing efficiency.

CN223629147UActive Publication Date: 2025-12-05JISHI METAL MATERIALS TECHNOLOGY (CHUZHOU) CO LTD
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Patent Information

Application Number
CN202423081348.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-12-05
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing fastener degreasing devices require fasteners to be removed and then placed in a cleaning tank for cleaning after degreasing, resulting in reduced processing efficiency.

Method used

A processing station including a degreasing tank, a cleaning tank, and a draining tank was designed. A screw drives a sliding seat and a fixed frame, and a cylinder and a motor are used to realize the automatic movement of fasteners between the degreasing, cleaning, and draining tanks. An ultrasonic generator is used for degreasing and cleaning, and a liquid level sensor monitors and replenishes the solution in real time.

Benefits of technology

It realizes the automated degreasing, cleaning and draining process of fasteners, improves processing efficiency and reduces manual operation time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fastener degreasing, in particular to a fastener surface degreasing device which comprises a treatment table provided with a degreasing tank, a cleaning tank and a draining tank, a first screw parallel to the horizontal plane is arranged above the treatment table, and the first screw penetrates through a sliding seat and is in sliding connection with the sliding seat. An inverted-U-shaped fixing frame is arranged between the sliding seat and the treatment table, two inserting blocks are arranged between the two side walls, perpendicular to the horizontal plane, of the fixing frame, the inserting blocks are inserted into inserting grooves formed in second connecting plates correspondingly, and first connecting plates are fixedly arranged at the bottom ends of the second connecting plates and fixedly connected with the two sides of a filter screen cylinder correspondingly; firstly, the motor rotates to drive the filter screen cylinder to move among the degreasing tank, the cleaning tank and the draining tank, fasteners in the filter screen cylinder are degreased, cleaned and drained, and then the liquid levels in the degreasing tank and the cleaning tank can be monitored in real time through the first liquid level sensor and the second liquid level sensor. When the liquid level is low, the solution is supplemented in time.
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Description

TECHNICAL FIELD

[0001] The utility model relates to fastener degreasing technical field, concretely is a fastener surface degreasing device. BACKGROUND

[0002] Fastener is in the process of producing and processing through processing machine, the grease on the machine will be adhered to the surface of fastener, and the fastener surface adheres grease, and the subsequent environment-friendly dacromet coating is difficult to carry out, so it needs to carry out degreasing treatment to fastener;

[0003] The existing fastener degreasing device can only carry out degreasing treatment, and after degreasing, the fastener still needs to be taken out and put into a cleaning pool for cleaning, which will consume a lot of time in the process of transferring the fastener, resulting in the decline of processing efficiency. UTILITY MODEL CONTENTS

[0004] The utility model discloses a fastener surface degreasing device, solve the problem raised in the background art.

[0005] To solve the above technical problems, the utility model is realized through the following technical schemes:

[0006] The utility model relates to a fastener surface degreasing device, including the processing platform that is set up with degreasing groove, the processing platform still sets up with washing groove and draining groove, degreasing groove, washing groove and draining groove are evenly distributed from left to right in proper order, the screw rod one parallel to the horizontal plane is arranged on the processing platform top, the screw rod one is through the sliding seat and is connected with the sliding seat slidingly, the fixed frame of inverted U type is arranged between the sliding seat and the processing platform, two plug -in blocks are arranged between the both side walls perpendicular to the horizontal plane of the fixed frame, the plug -in block is inserted in the plug -in groove of the connecting plate no.

[0007] Further, the bottom of the sliding seat is fixedly provided with a horizontal plate, the top surface of the horizontal plate is fixedly provided with a cylinder one, the transmission shaft of the cylinder one is coaxially fixed with a telescopic rod one perpendicular to the horizontal plane, and the bottom end of the telescopic rod one is fixedly connected with the top surface of the fixed frame.

[0008] Further, the two side walls of the fixed frame perpendicular to the horizontal plane are fixedly provided with a cylinder two on the side away from each other, the cylinder two is coaxially fixed with a telescopic rod two parallel to the horizontal plane, and the side wall of the fixed frame is fixedly connected with the plug -in block.

[0009] Further, vertical plate one and vertical plate two are fixedly arranged between the top surface of the processing table, and a guide rod parallel to the screw rod one is fixedly arranged between the vertical plate one and the vertical plate two, the guide rod penetrates the sliding seat and is in sliding connection with the sliding seat.

[0010] Further, vertical plate one and vertical plate two are fixedly arranged between the top surface of the processing table, and a guide rod parallel to the screw rod one is fixedly arranged between the vertical plate one and the vertical plate two, the guide rod penetrates the sliding seat and is in sliding connection with the sliding seat.

[0011] Further, the bottom end of the connecting plate one is fixedly provided with a limiting block, and the processing table is provided with a limiting groove matched with the limiting block, and the limiting groove is arranged on both sides of the degreasing tank, the cleaning tank and the draining tank.

[0012] Further, the degreasing tank is fixedly provided with an ultrasonic generator one, and the cleaning tank is fixedly provided with an ultrasonic generator two.

[0013] Further, the degreasing tank is fixedly provided with a liquid level sensor one, and the cleaning tank is fixedly provided with a liquid level sensor two.

[0014] The utility model has the following beneficial effects:

[0015] The utility model discloses a degreasing tank is handled to the fastener in filter screen cylinder, and then the fixed frame and filter screen cylinder are driven to leave the degreasing tank through the contraction of telescopic link one driven by cylinder one, and then the sliding seat, fixed frame and filter screen cylinder are moved to the above of cleaning tank through the rotation of screw driven by motor, and after cleaning, the fixed frame and filter screen cylinder are driven to leave the cleaning tank through the contraction of telescopic link one driven by cylinder one, and the sliding seat, fixed frame and filter screen cylinder are moved to the above of draining tank through the rotation of screw driven by motor again, and telescopic link one is elongated through the driving of cylinder one, and the fixed frame is driven to move down, and the connecting plate one is attached to the top surface of processing table, and the insertion block is driven to leave the insertion slot through the contraction of telescopic link two driven by cylinder two, and the filter screen cylinder is in the draining tank and carries out draining.

[0016] The utility model discloses through liquid level sensor one and liquid level sensor two to the liquid surface in degreasing tank and cleaning tank carries out real -time monitoring, and the staff is through the monitoring result and controls the time of supplementing solution in degreasing tank and cleaning tank.

[0017] Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described above at the same time. DRAWINGS

[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed for the description of the embodiments will be briefly introduced as follows. Obviously, the drawings described in the following description are only some embodiments of the present application, and not all embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0019] Figure 1 The overall appearance structure schematic diagram of the present application is shown in the figure.

[0020] Figure 2 The partial structure schematic diagram in the present application is shown in the figure. Figure 1

[0021] Figure 3 The partial structure schematic diagram in the present application is shown in the figure. Figure 1

[0022] Figure 4 The filter screen cylinder structure schematic diagram in the present application is shown in the figure. Figure 1 In the drawings, the component list represented by each number is as follows:

[0023] In the drawings, the component list represented by each number is as follows:1, processing table; 101, vertical plate one; 102, vertical plate two; 2, degreasing tank; 3, cleaning tank; 4, draining tank; 5, motor; 501, screw one; 502, guide rod; 6, sliding seat; 7, horizontal plate; 8, air cylinder one; 801, telescopic rod one; 9, fixed frame; 10, air cylinder two; 1001, telescopic rod two; 11, filter screen cylinder; 12, connecting plate one; 13, connecting plate two; 1301, plug-in slot; 14, limiting block; 15, limiting slot; 16, liquid level sensor one; 17, ultrasonic generator one; 18, liquid level sensor two; 19, ultrasonic generator two; 20, plug-in block. DETAILED DESCRIPTION

[0024] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0025] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0026] ​In the description of the utility model, it is understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery" and the like indicate the orientation or positional relationship, which is only for the convenience of describing the utility model and simplifying the description, and is not indicative or suggestive of the components or elements indicated having a specific orientation, being constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0027] Please refer to Figures 1-4 As shown in the utility model is a kind of fastener surface degreasing device, including the processing table 1 with degreasing groove 2, the processing table 1 also has washing tank 3 and water draining tank 4, the degreasing groove 2, washing tank 3 and water draining tank 4 are evenly distributed from left to right in turn, the processing table 1 top is provided with screw rod one 501 parallel to horizontal plane, the screw rod one 501 passes through sliding seat 6 and is slidably connected with sliding seat 6, the sliding seat 6 and processing table 1 between being provided with the fixed frame 9 of inverted U type, the fixed frame 9 is vertically arranged between the two side walls of horizontal plane, and two plug-in blocks 20 are arranged between the two side walls, the plug-in block 20 is respectively inserted in the plug-in groove 1301 of the connecting plate two 13, the connecting plate two 13 bottom is fixedly provided with connecting plate one 12, the connecting plate one 12 is fixedly connected with the two sides of filter screen cylinder 11 respectively, in the embodiment, the filter screen cylinder 11 can be moved between degreasing groove 2, washing tank 3 and water draining tank 4 by screw rod rotation, and the fastener in filter screen cylinder 11 is degreased, washed and drained.

[0028] Among them, the bottom of the sliding seat 6 is fixedly provided with horizontal plate 7, the top surface of the horizontal plate 7 is fixedly provided with air cylinder one 8, the transmission shaft of the air cylinder one 8 is coaxially fixed with the telescopic rod one 801 perpendicular to the horizontal plane, the bottom of the telescopic rod one 801 is fixedly connected with the top surface of the fixed frame 9, in the embodiment, the telescopic rod one 801 is driven to lift the filter screen cylinder 11 by the telescopic rod one 801 of the air cylinder one 8, so that the filter screen cylinder 11 enters or leaves the degreasing groove 2, the washing tank 3 and the water draining tank 4.

[0029] Among them, the fixed frame 9 is fixedly provided with air cylinder two 10 on the side of the two side walls away from each other, the air cylinder two 10 is coaxially fixed with the telescopic rod two 1001 parallel to the horizontal plane, the side wall of the fixed frame 9 is fixedly connected with the plug-in block 20, in the embodiment, the plug-in block 20 is driven to enter or leave the plug-in groove 1301 by the telescopic rod two 1001 of the air cylinder two 10, so that the filter screen cylinder 11 is clamped and released.

[0030] The top surface of the processing table 1 is fixed with vertical plate one 101 and vertical plate two 102 at both ends, one end of the screw rod one 501 is bearing connected with the vertical plate one 101, the upper end of the vertical plate two 102 is fixedly provided with a motor 5, the transmission shaft of the motor 5 is coaxially fixed with the other end of the screw rod one 501 through the vertical plate two 102, and in the embodiment, the motor 5 drives the screw rod to rotate.

[0031] The vertical plate one 101 and the vertical plate two 102 are fixedly provided with a guide rod 502 parallel to the screw rod one 501, the guide rod 502 penetrates through the sliding seat 6 and is slidingly connected with the sliding seat 6, and in the embodiment, the guide rod 502 plays a guiding role in the movement of the sliding seat 6.

[0032] The bottom end of the connecting plate one 12 is fixedly provided with a limiting block 14, the processing table 1 is provided with a limiting groove 15 matched with the limiting block 14, the limiting groove 15 is respectively arranged on both sides of the degreasing tank 2, the cleaning tank 3 and the draining tank 4, and in the embodiment, the limiting groove 15 and the limiting block 14 are matched to limit the connecting plate one 12, so that the positioning of the filter screen cylinder 11 is realized, the deviation of the connecting plate two 13 is prevented, and the plug-in block 20 is facilitated to enter the plug-in groove 1301.

[0033] The degreasing tank 2 is fixedly provided with an ultrasonic generator one 17, and the cleaning tank 3 is fixedly provided with an ultrasonic generator two 19, and in the embodiment, the ultrasonic generator one 17 makes the degreasing solution in the degreasing tank 2 generate countless tiny vacuum bubbles, the bubbles burst to generate impact to wash the oil layer on the surface of the fastener, the ultrasonic generator two 19 makes the cleaning solution in the cleaning tank 3 generate countless tiny vacuum bubbles, the bubbles burst to generate impact to wash the surface of the fastener, and the ultrasonic cleaning has the advantages of fast cleaning speed and no damage to the surface of the fastener.

[0034] The degreasing tank 2 is fixedly provided with a liquid level sensor one 16, and the cleaning tank 3 is fixedly provided with a liquid level sensor two 18, and in the embodiment, the liquid level sensor one 16 and the liquid level sensor one 16 can monitor the liquid level in the degreasing tank 2 and the cleaning tank 3 in real time, and the solution is supplemented in time when the liquid level is low.

[0035] It can be understood that firstly, the motor 5 can drive the filter screen cylinder 11 to move between the degreasing tank 2, the cleaning tank 3 and the draining tank 4, and the fastener in the filter screen cylinder 11 is degreased, cleaned and drained, and secondly, the liquid level sensor one 16 and the liquid level sensor one 16 can monitor the liquid level in the degreasing tank 2 and the cleaning tank 3 in real time, and the solution is supplemented in time when the liquid level is low.

[0036] One specific application of the embodiment is that the limiting block 14 is inserted into the limiting groove 15 of the degreasing tank 2 first, then the fastener is put into the filter screen cylinder 11, and then the ultrasonic generator 1 7 is started to make the degreasing solution in the degreasing tank 2 generate countless tiny vacuum bubbles, the bubbles burst to generate impact to wash the oil layer on the surface of the fastener. During the washing process, the driving motor 5 drives the screw rod to rotate, drives the sliding seat 6 and the fixed frame 9 to move to the top of the degreasing tank 2, then the pneumatic cylinder 1 8 is driven to make the telescopic rod 1 801 extend to drive the fixed frame 9 to move downwards so that the insertion groove 1301 and the axis of the insertion block 20 are in the same straight line, then the pneumatic cylinder 2 10 is driven to make the telescopic rod 2 001 extend to drive the insertion block 20 to be inserted into the insertion groove 1301, after the washing is completed, the pneumatic cylinder 1 8 is driven to make the telescopic rod 1 801 retract to drive the fixed frame 9 and the filter screen cylinder 1 1 to move upwards and away from the degreasing tank 2, then the driving motor 5 drives the filter screen cylinder 1 1 to move to the cleaning tank 3, the pneumatic cylinder 1 8 drives the filter screen cylinder 1 1 to move downwards into the cleaning tank 3, the ultrasonic generator 2 19 is started to perform ultrasonic cleaning on the filter screen cylinder 1 1, after the cleaning is completed, the pneumatic cylinder 1 8 drives the filter screen cylinder 1 1 to move away from the cleaning tank 3, then the driving motor 5 drives the filter screen cylinder 1 1 to move to the top of the draining tank 4, the pneumatic cylinder 1 8 makes the telescopic rod 1 801 extend to drive the fixed frame 9 to move downwards so that the connecting plate 1 2 is attached to the top surface of the processing table 1, the pneumatic cylinder 2 10 makes the telescopic rod 2 001 retract to drive the insertion block 20 to move away from the insertion groove 1301, so that the filter screen cylinder 1 1 is in the draining tank 4 to drain water.

[0037] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0038] The preferred embodiments of the application disclosed above are only used to help explain the application. The preferred embodiments do not describe all the details, nor limit the application to the specific embodiments described. Obviously, according to the content of the specification, many modifications and changes can be made. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the application, so that those skilled in the art can well understand and utilize the application. The application is limited by the claims and their entire scope and equivalents.

Claims

1. A fastener surface degreasing apparatus comprising a treatment table (1) provided with degreasing grooves (2), characterized in that: The processing platform (1) is also provided with a cleaning tank (3) and a draining tank (4), the degreasing tank (2), the cleaning tank (3) and the draining tank (4) are uniformly distributed from left to right, a screw rod one (501) parallel to the horizontal plane is arranged above the processing platform (1), the screw rod one (501) penetrates through a sliding seat (6) and is in sliding connection with the sliding seat (6), a fixed frame (9) in inverted U shape is arranged between the sliding seat (6) and the processing platform (1), two plug-in blocks (20) are arranged between the two side walls of the fixed frame (9) perpendicular to the horizontal plane, the plug-in blocks (20) are respectively plugged into plug-in grooves (1301) of connecting plates two (13), the connecting plates two (13) are fixedly provided with connecting plates one (12) at the bottom ends, and the connecting plates one (12) are fixedly connected with two sides of filter screen barrels (11) respectively.

2. A fastener surface degreasing apparatus according to claim 1, wherein: The bottom end of the sliding seat (6) is fixedly provided with a horizontal plate (7), the top surface of the horizontal plate (7) is fixedly provided with a cylinder one (8), the transmission shaft of the cylinder one (8) is coaxially fixed with a telescopic rod one (801) perpendicular to the horizontal plane, and the bottom end of the telescopic rod one (801) is fixedly connected with the top surface of the fixed frame (9).

3. The fastener surface degreasing apparatus of claim 1, wherein: The side, away from each other, of the two side walls of the fixed frame (9) perpendicular to the horizontal plane is fixedly provided with a cylinder two (10), the cylinder two (10) is coaxially fixed with a telescopic rod two (1001) parallel to the horizontal plane, and the telescopic rod two (1001) is fixedly connected with the side wall of the fixed frame (9) and the plug-in block (20).

4. The fastener surface degreasing apparatus of claim 1, wherein: The top surfaces of both ends of the processing platform (1) are respectively fixedly provided with a vertical plate one (101) and a vertical plate two (102), one end of the screw rod one (501) is in bearing connection with the vertical plate one (101), the top end of the vertical plate two (102) is fixedly provided with a motor (5), and the transmission shaft of the motor (5) is coaxially fixed with the other end of the screw rod one (501) penetrating through the vertical plate two (102).

5. A fastener surface degreasing apparatus as defined in claim 4, wherein: The vertical plate one (101) and the vertical plate two (102) are fixedly provided with a guide rod (502) parallel to the screw rod one (501) between them, the guide rod (502) penetrates through the sliding seat (6) and is in sliding connection with the sliding seat (6).

6. The fastener surface degreasing apparatus of claim 1, wherein: The bottom end of the connecting plate one (12) is fixedly provided with a limiting block (14), and the processing platform (1) is provided with limiting grooves (15) matched with the limiting block (14), the limiting grooves (15) are respectively arranged at the two sides of the degreasing tank (2), the cleaning tank (3) and the draining tank (4).

7. The fastener surface degreasing apparatus of claim 1, wherein: An ultrasonic generator one (17) is fixedly arranged in the degreasing tank (2), and an ultrasonic generator two (19) is fixedly arranged in the cleaning tank (3).

8. The fastener surface degreasing apparatus of claim 1, wherein: A liquid level sensor one (16) is fixedly arranged in the degreasing tank (2), and a liquid level sensor two (18) is fixedly arranged in the cleaning tank (3).