Waste fabric treatment device for polyester fabric treatment

By introducing structures such as piercing rods and spiral blades into the fabric processing device, the problems of low processing efficiency and difficulty in separating impurities in large fabrics have been solved, achieving efficient crushing and impurity separation, extending the life of the device and reducing the workload.

CN223629211UActive Publication Date: 2025-12-05ANHUI MINGHUA NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422697735.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-12-05
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

Existing fabric processing devices lack pre-puncture functionality, resulting in low processing efficiency for large fabrics and excessive machine load, while also failing to effectively separate impurities from the fabric.

Method used

A polyester fabric processing device was designed, comprising a housing, a crushing mechanism, a piercing rod, a guide frame, and spiral blades. The fabric knots are pre-broken by the piercing rod, crushed by a combination of crushing rollers and gears, and impurities are separated by the spiral blades, thus achieving the separation of the fabric from the impurities.

Benefits of technology

It improved the working efficiency of the equipment, extended its service life, reduced the risk of machine failure, simplified the impurity separation and collection process, and reduced the burden on personnel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The waste fabric treatment device is applied to the field of fabric treatment and comprises a shell and a crushing mechanism, a feeding port is formed in the front face of the shell, a containing hole plate and a fixing frame are welded to the interior and the top of the shell respectively, a first air cylinder is connected to the top of the fixing frame in a penetrating and bolting mode, and a second air cylinder is connected to the top of the fixing frame in a penetrating and bolting mode. And a moving plate is installed at the output end of the first air cylinder, a puncture rod is welded to the bottom of the moving plate, the other end of the puncture rod penetrates through and extends into the shell, and a guide frame is connected to the interior of the shell in a bolted mode. The device has a pre-puncturing function, can destroy nodules of waste fabrics in advance, can work stably, and avoids overlarge load on the device, so that the processing efficiency and the service life of the device are guaranteed, impurities in the fabrics can be separated, workers can collect and treat the impurities in a unified manner, the workload of the workers is relieved, and the working efficiency of the workers is improved. The practicability is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of fabric processing, especially a waste fabric processing device for polyester fabric processing. BACKGROUND

[0002] At present, the Chinese utility model with the announcement number CN220216197U discloses a medical waste fabric clothing recycling and reprocessing device, which comprises a main body frame, a storage plate is arranged in the main body frame, a blanking barrel is arranged on the storage plate, the blanking barrel is connected to the piston end of a pushing cylinder on one side and is controlled to move by the pushing cylinder, a feeding barrel is arranged on the main body frame above the blanking barrel, the feeding barrel is arranged in cooperation with the blanking barrel, a movable pressing device is further arranged on the main body frame, the pressing device is arranged in cooperation with the blanking barrel, the bottom and the top of the blanking barrel are throughly arranged, a blanking hole is arranged on the storage plate in cooperation with the blanking barrel, the waste fabric is crushed, collected and compression-molded for recycling by arranging the storage plate, the blanking barrel, the pushing cylinder, the feeding barrel, the pressing device and the blanking hole in the main body frame, the effective and rapid recycling and processing of the waste fabric are realized, and the device is simple, effective and convenient.

[0003] The existing processing device can tear the large piece of fabric by the crushing assembly, but other problems still exist in the use process, such as not having a pre-piercing function, when the large piece of fabric is crushed, the whole fabric structure is relatively complete, and it is difficult to crush directly by the crushing roller, not only the processing efficiency is slow, but also the machine is subjected to a large load, the machine is prone to failure and damage, and the device does not have a impurity separation function, the waste fabric often contains too much impurity and residue, which belongs to the unusable part, the fabric is mixed with the impurity after crushing, and it is difficult to separate and remove, thereby increasing the work burden of the personnel, in order to solve the above problems, the waste fabric processing device for polyester fabric processing is provided. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a waste fabric processing device for polyester fabric processing, and solves the problem that the existing processing device does not have a pre-piercing function and cannot separate the impurities in the fabric.

[0005] The above technical purpose of the utility model is realized through the following technical scheme: a waste fabric processing device for polyester fabric processing, which comprises a shell and a crushing mechanism, the front of the shell is provided with an inlet, the inside and top of the shell are respectively welded with a resting hole plate and a fixed frame, the top of the fixed frame is penetrated and bolted with a first air cylinder, the output end of the first air cylinder is installed with a moving plate, the bottom of the moving plate is welded with a puncture rod, the other end of the puncture rod is penetrated and extends to the inside of the shell, the inside of the shell is bolted with a guide frame, one side of the shell is rotatably connected with a rotating shaft through a bearing, the other end of the rotating shaft is fixedly sleeved with a second motor, the surface of the rotating shaft is installed with a spiral blade, the bottom of the guide frame is provided with an ash falling hole, the bottom of the guide frame and the shell are bolted with a partition plate.

[0006] The above technical scheme can have a pre-puncture function, can damage the nodules of the waste fabric in advance, ensure that the device can work stably, avoid causing excessive load to the device, thereby ensuring the processing efficiency and the service life of the device, can separate the impurities in the fabric, facilitate unified collection and processing of personnel, reduce the work burden of personnel, and is high in practicality.

[0007] The utility model further sets up: the crushing mechanism includes first crushing roller, the back surface of first crushing roller is provided with second crushing roller, both ends of first crushing roller and second crushing roller are rotatably connected in the inside of shell through bearing, the surface of first crushing roller and second crushing roller is fixedly sleeved with first gear and second gear respectively, first gear and second gear are in meshing state, the other end of first crushing roller is fixedly sleeved with first motor.

[0008] The above technical scheme can crush the fabric falling downward after puncture, and can crush large pieces of fabric into multiple small pieces through the setting of the first crushing roller, the second crushing roller, the first gear, the second gear and the first motor.

[0009] The utility model further sets up: the top of resting hole plate is placed with U type baffle, the top of resting hole plate is welded with first fixed plate, the side of first fixed plate is penetrated and bolted with second air cylinder, the output end of second air cylinder is installed with second fixed plate, the front surface of second fixed plate is welded with the back surface of U type baffle.

[0010] The above technical scheme can push the fabric on the resting hole plate after puncture, so that the fabric on the resting hole plate falls between the first crushing roller and the second crushing roller through pushing through the setting of the U type baffle, the first fixed plate, the second fixed plate and the second air cylinder.

[0011] The utility model further sets up: the side of casing is bolted with the protection frame, the front surface of protection frame is equipped with the heat dissipation groove, the inside installation of heat dissipation groove has the dust screen.

[0012] Adopt above technical scheme, through the setting of protection frame, can protect first motor and second motor, prevent first motor and second motor from the collision of extraneous matter and take place damage.

[0013] The utility model further sets up: the inside welding of casing has the guide plate.

[0014] Adopt above technical scheme, through the setting of guide plate, can guide the fabric and impurity after breaking.

[0015] The utility model further sets up: the front surface of casing is hinged with the door plate through the hinge, the front surface welding of door plate has the handle.

[0016] Adopt above technical scheme, through the setting of door plate and handle, can be convenient for personnel to the impurity cleaning and fabric taking out in the casing.

[0017] The utility model further sets up: the guide frame, rotating shaft and spiral blade are all made of stainless steel material.

[0018] Adopt above technical scheme, guide frame, rotating shaft and spiral blade have the characteristics of high strength, small density and excellent corrosion resistance.

[0019] Summarized above, the utility model has following beneficial effect:

[0020] 1. The utility model discloses a first cylinder is started when fabric is sent into the casing from the feed inlet, and the first cylinder will drive the moving plate to move down after starting, and the moving plate will drive the puncture rod to puncture the fabric through the cooperation of the resting hole plate when moving down, and the puncture rod will pass out from the through hole in the resting hole plate when moving down to the bottom, and the first cylinder drives the puncture rod to move up and reset after the fabric is punctured, and then the second cylinder drives the U-shaped baffle to move outwards, and the U-shaped baffle will push the fabric to make it fall on the crushing mechanism when moving outwards, can have the function of pre-puncture, can damage the nodule of the waste fabric in advance, ensure that the device can work stably, avoid causing excessive load to the device, so as to ensure the processing efficiency and the service life of the device.

[0021] 2. The utility model discloses a second motor is started, and the fabric and impurity after being broken by the crushing mechanism can slide to the guide frame on the guide plate, and the second motor can drive the rotary shaft to rotate after starting, and the rotary shaft can drive the spiral blade to rotate when rotating, and the spiral blade can push the fabric and make it move outward when rotating, and the impurity in the fabric can drop down through the ash hole in the moving process, and the impurity after dropping off can be separated from the lower fabric and form accumulation under the guidance of the partition, and the door plate can be opened to clean the impurity, can separate the impurity in the fabric, and personnel unified collection and processing are convenient, and the working burden of personnel is reduced, and the practicality is high. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is the utility model structure perspective view;

[0023] Figure 2 It is the utility model structure front view;

[0024] Figure 3 It is the utility model structure partial top view;

[0025] Figure 4 It is the utility model structure partial top view.

[0026] Reference signs: 1, shell;2, feed inlet;3, crushing mechanism;31, first crushing roller;32, second crushing roller;33, first gear;34, second gear;35, first motor;4, resting hole plate;5, fixed frame;6, first air cylinder;7, moving plate;8, puncture rod;9, guide frame;10, rotary shaft;11, second motor;12, spiral blade;13, ash hole;14, partition;15, U-shaped baffle;16, first fixed plate;17, second fixed plate;18, second air cylinder;19, protection frame;20, guide plate;21, door plate. DETAILED DESCRIPTION

[0027] The utility model will be further explained in detail in connection with the drawings.

[0028] Example 1:

[0029] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4The utility model provides a kind of waste fabric processing device for polyester fabric processing, including shell 1 and breaking mechanism 3, the front of shell 1 is equipped with feed inlet 2, the inside and top of shell 1 are respectively welded with rest hole plate 4 and fixed frame 5, the top of fixed frame 5 is penetrated and is bolted with first air cylinder 6, the output end of first air cylinder 6 is installed with moving plate 7, the bottom of moving plate 7 is welded with puncture rod 8, the other end of puncture rod 8 is penetrated and extends to the inside of shell 1, by first air cylinder 6 is started after when fabric is sent into shell 1 from feed inlet 2, first air cylinder 6 is started after moving plate 7 is moved downward, moving plate 7 is moved downward and is driven puncture rod 8 to fabric puncture by the cooperation of rest hole plate 4, when puncture rod 8 is moved to the bottom and is penetrated from the through hole in rest hole plate 4, when fabric is punctured, first air cylinder 6 is started and moves up and resets puncture rod 8, then second air cylinder 18 is started and moves outwards U-shaped baffle 15, U-shaped baffle 15 is moved outwards and pushes fabric to make it fall on breaking mechanism 3, can have pre-puncture function, can damage the nodule of waste fabric in advance, ensure that device can work smoothly, avoid to cause excessive load to device, to ensure processing efficiency and the service life of device.

[0030] Reference Figure 2 And Figure 3 , breaking mechanism 3 includes first crushing roller 31, the back of first crushing roller 31 is provided with second crushing roller 32, both ends of first crushing roller 31 and second crushing roller 32 are rotatably connected in the inside of shell 1, first crushing roller 31 and second crushing roller 32 are respectively fixedly sleeved with first gear 33 and second gear 34, first gear 33 and second gear 34 are in meshing state, the other end of first crushing roller 31 is fixedly sleeved with first motor 35, by the setting of first crushing roller 31, second crushing roller 32, first gear 33, second gear 34 and first motor 35, fabric that is punctured and falls downwards can be crushed, and large pieces of fabric can be crushed into multiple small pieces.

[0031] Reference Figure 2 And Figure 4 , the top of rest hole plate 4 is placed with U-shaped baffle 15, the top of rest hole plate 4 is welded with first fixed plate 16, one side of first fixed plate 16 is penetrated and is bolted with second air cylinder 18, the output end of second air cylinder 18 is installed with second fixed plate 17, the front of second fixed plate 17 is welded with the back of U-shaped baffle 15, by the setting of U-shaped baffle 15, first fixed plate 16, second fixed plate 17 and second air cylinder 18, fabric on rest hole plate 4 after puncture can be pushed, and fabric on rest hole plate 4 is pushed and falls between first crushing roller 31 and second crushing roller 32.

[0032] Reference Figure 1 , Figure 2 AndFigure 3 One side of the shell 1 is bolted with a protective frame 19, the front of the protective frame 19 is provided with a heat dissipation slot, and the inside of the heat dissipation slot is provided with a dust screen. Through the setting of the protective frame 19, the first motor 35 and the second motor 11 can be protected, and the first motor 35 and the second motor 11 are prevented from being damaged by external collision.

[0033] The use process is briefly described as follows: first, the waste fabric is sent into the shell 1 from the feed port 2, and then the first cylinder 6 is started. After the first cylinder 6 is started, the moving plate 7 is driven to move downward. When the moving plate 7 moves downward, the puncture rod 8 is driven to puncture the fabric through the cooperation of the resting hole plate 4. When the puncture rod 8 moves to the bottom, it will pass out from the through hole in the resting hole plate 4. After the fabric is punctured, the first cylinder 6 is started to drive the puncture rod 8 to move upward and reset. Then the second cylinder 18 is started to drive the U-shaped baffle 15 to move outward. When the U-shaped baffle 15 moves outward, it pushes the fabric to make it fall onto the crushing mechanism 3.

[0034] Embodiment 2:

[0035] Reference Figure 1 and Figure 2 A waste fabric processing device for polyester fabric processing, a guide frame 9 is bolted in the inside of the shell 1, a rotating shaft 10 is rotatably connected to one side of the shell 1 through a bearing, a second motor 11 is fixedly sleeved to the other end of the rotating shaft 10, a spiral blade 12 is installed on the surface of the rotating shaft 10, a dust falling hole 13 is formed in the bottom of the guide frame 9, and a partition plate 14 is bolted between the bottom of the guide frame 9 and the shell 1. By starting the second motor 11, the fabric and impurities crushed by the crushing mechanism 3 will slide onto the guide frame 9 through the guide plate 20. The second motor 11 will drive the rotating shaft 10 to rotate after being started. The spiral blade 12 will rotate when the rotating shaft 10 rotates. The spiral blade 12 will push the fabric to move outward when it rotates. The impurities in the fabric will fall downward through the dust falling hole 13 during the movement process. The separated impurities will be separated from the fabric below and form a pile under the guidance of the partition plate 14. The impurities can be cleaned by opening the door plate 21. The impurities in the fabric can be separated, which is convenient for personnel to collect and process uniformly, reduces the work burden of personnel, and has high practicality.

[0036] Reference Figure 2 A guide plate 20 is welded in the inside of the shell 1. Through the setting of the guide plate 20, the crushed fabric and impurities can be guided.

[0037] Reference Figure 1 The front of the shell 1 is hinged with a door plate 21 through a hinge. A handle is welded to the front of the door plate 21. Through the setting of the door plate 21 and the handle, it is convenient for personnel to clean the impurities in the shell 1 and take out the fabric.

[0038] ReferenceFigure 2 The guide frame 9, the rotating shaft 10 and the spiral blade 12 are made of stainless steel, and have the characteristics of high strength, small density and excellent corrosion resistance.

[0039] Brief description of the use process: the fabric and impurities crushed by the crushing mechanism 3 will slide onto the guide frame 9 through the guide plate 20 by starting the second motor 11, the second motor 11 will drive the rotating shaft 10 to rotate after being started, the rotating shaft 10 will drive the spiral blade 12 to rotate when rotating, the spiral blade 12 will push the fabric to move outward when rotating, the impurities in the fabric will fall downward through the ash falling hole 13 during the movement process, the fallen impurities will be separated from the lower fabric and form accumulation under the guidance of the partition plate 14, and the impurities can be cleaned by opening the door plate 21.

[0040] The specific embodiment is only an explanation of the utility model, and is not a limitation of the utility model, and the person skilled in the art can make modifications without creative contribution according to the needs after reading the specification, but as long as it is within the scope of the claims of the utility model, it is protected by the patent law.

Claims

1. A waste fabric processing device for polyester fabric processing, comprising a shell (1) and a crushing mechanism (3), characterized in that: The front face of the shell (1) is provided with a feeding port (2), the inside and top of the shell (1) are welded with a resting hole plate (4) and a fixed frame (5) respectively, the top of the fixed frame (5) is penetrated and bolted with a first air cylinder (6), the output end of the first air cylinder (6) is installed with a moving plate (7), the bottom of the moving plate (7) is welded with a puncture rod (8), the other end of the puncture rod (8) penetrates and extends to the inside of the shell (1), the inside of the shell (1) is bolted with a guide frame (9), one side of the shell (1) is rotatably connected with a rotating shaft (10) through a bearing, the other end of the rotating shaft (10) is fixedly sleeved with a second motor (11), the surface of the rotating shaft (10) is installed with a spiral blade (12), the bottom of the guide frame (9) is provided with an ash falling hole (13), the bottom of the guide frame (9) and the shell (1) are bolted with a partition plate (14).

2. The waste fabric processing device for polyester fabric processing according to claim 1, characterized in that, The crushing mechanism (3) comprises a first crushing roller (31), the back surface of the first crushing roller (31) is provided with a second crushing roller (32), the two ends of the first crushing roller (31) and the second crushing roller (32) are rotatably connected in the inside of the shell (1) through bearings, the surfaces of the first crushing roller (31) and the second crushing roller (32) are fixedly sleeved with a first gear (33) and a second gear (34) respectively, the first gear (33) and the second gear (34) are in meshing state, the other end of the first crushing roller (31) is fixedly sleeved with a first motor (35).

3. The waste fabric processing device for polyester fabric processing according to claim 1, characterized in that, The top of the resting hole plate (4) is placed with a U-shaped baffle (15), the top of the resting hole plate (4) is welded with a first fixed plate (16), one side of the first fixed plate (16) is penetrated and bolted with a second air cylinder (18), the output end of the second air cylinder (18) is installed with a second fixed plate (17), the front face of the second fixed plate (17) is welded with the back face of the U-shaped baffle (15).

4. The waste fabric processing device for polyester fabric processing according to claim 1, characterized in that, One side of the shell (1) is bolted with a protective frame (19), the front face of the protective frame (19) is provided with a heat dissipation groove, the inside of the heat dissipation groove is installed with a dustproof net.

5. The waste fabric processing device for polyester fabric processing according to claim 1, characterized in that, The inside of the shell (1) is welded with a material guide plate (20).

6. The waste fabric processing device for polyester fabric processing according to claim 1, characterized in that, The front face of the shell (1) is hingedly connected with a door plate (21) through a hinge, the front face of the door plate (21) is welded with a handle.

7. The waste fabric processing device for polyester fabric processing according to claim 1, characterized in that, The guide frame (9), the rotating shaft (10) and the spiral blade (12) are all made of stainless steel material.

Citation Information

Patent Citations

  • Medical waste fabric garment recycling and reprocessing device

    CN220216197U