Die assembly for stamping aluminum material
By designing a mold assembly for aluminum stamping, and using a synchronization mechanism and a drive mechanism to achieve automatic positioning of the aluminum material, the problem of inaccurate dimensions caused by manual positioning errors is solved, thereby improving forming accuracy and production efficiency.
Patent Information
- Application Number
- CN202423306516.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional aluminum stamping dies rely on manual positioning, which can lead to deviations in the placement of sheet metal, affecting the dimensional accuracy of parts and potentially causing dimensional errors and shape distortions, thus increasing production costs.
A mold assembly was designed, comprising an upper module, a lower module, a positioning component, a synchronization mechanism, and a drive mechanism. The synchronization mechanism and drive mechanism enable automatic positioning of aluminum materials, ensuring accurate centering of the sheet metal and avoiding errors caused by manual operation.
It improves the accuracy of stamping and the quality of finished products, simplifies the operation process, reduces the scrap rate, and lowers production costs.
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Figure CN223629392U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to die technical field especially relates to the die assembly for aluminum material stamping processing. BACKGROUND
[0002] In modern industrial production, aluminum material is widely used in many fields due to its excellent performance, such as light weight, high strength, corrosion resistance and other characteristics, especially in the automobile manufacturing, aerospace, electronic equipment shell and other industries, and the stamping processing of aluminum material parts becomes a key production link.
[0003] In the actual operation process of the traditional aluminum material stamping die, the aluminum material plate to be processed needs to be placed at a specific position on the die before the stamping operation starts to ensure that the product after stamping forming meets the design requirements. The existing operation mode usually relies on manual positioning. The operator places the plate on the surface of the die by experience and simple measuring tools such as calipers and steel rulers, and tries to align the center of the die or the preset processing position. However, the precision of such manual operation is limited, and even experienced workers may have visual fatigue and operation errors after long-time repetitive work, resulting in deviation of the plate placement position. Once the initial positioning of the plate is inaccurate, the size accuracy of the stamped aluminum parts will be seriously affected, which may cause size out-of-tolerance, shape distortion and other defects, resulting in a large amount of waste products and increasing production cost. In view of this, the utility model provides a die assembly for aluminum material stamping processing. SUMMARY
[0004] The utility model aims at the problem that the human operation in the background art is easy to cause deviation of the plate placement position, and then the size accuracy of the aluminum parts will be seriously affected, which may cause size out-of-tolerance, shape distortion and other defects, resulting in a large amount of waste products and increasing production cost, and provides a die assembly for aluminum material stamping processing.
[0005] The technical scheme of the utility model: a die assembly for aluminum material stamping processing, comprising an upper module installed on a punch, a lower module is arranged below the upper module, and a sliding groove is formed in each side surface of the lower module; four positioning assemblies, four positioning assemblies are arranged at corresponding positions of four sliding grooves respectively, the positioning assembly is used for positioning the aluminum material, and the positioning assembly comprises a positioning plate slidingly connected in the sliding groove; a synchronous mechanism installed at the bottom of the lower module, the synchronous mechanism is used for driving the synchronous movement of the four positioning assemblies to position the plate; a driving mechanism arranged below the upper module, the driving mechanism is used for adjusting the position of the positioning assembly when the upper module is pressed down.
[0006] Optionally, the positioning assembly further comprises a plurality of limiting rods fixedly connected to the positioning plates away from the lower module, a limiting sleeve is slidably connected to the limiting rods, a plurality of the limiting sleeves are fixedly connected to an installation plate, the limiting rods pass through the installation plate, and the installation plate is fixedly connected to the outer side of the lower module.
[0007] Optionally, the synchronization mechanism comprises a positioning shaft rotatably connected to the bottom of the lower module, a first spur gear is fixedly connected to the positioning shaft, four second spur gears meshing with the first spur gear are arranged on the outer side of the first spur gear, the second spur gears are arranged in an annular array, a fixed shaft is rotatably connected to the second spur gears, the fixed shaft is fixedly connected to the bottom of the lower module, a first rack meshing with the second spur gears is arranged on one side of each of the four second spur gears, and the first racks are fixedly connected to the four positioning plates.
[0008] Optionally, the driving mechanism comprises an installation frame fixedly connected to the upper module, the installation frame is L-shaped, a first moving block is fixedly connected to one side of the installation frame, a plurality of connecting rods are slidably connected in the first moving block, the connecting rods are slidably connected to the side surface of the lower module, and a second rack is fixedly connected to the bottom of the plurality of connecting rods.
[0009] Optionally, a third spur gear meshing with the second rack is arranged on one side of the second rack, a shaft rod is fixedly connected to the third spur gear, a first bevel gear is fixedly connected to one end of the shaft rod away from the third spur gear, a second bevel gear meshing with the first bevel gear is arranged on one side of the first bevel gear, and the second bevel gear is fixedly connected to the outer ring of the positioning shaft.
[0010] Optionally, a second moving block fixedly connected to the side surface of the installation frame is arranged below the first moving block, the second moving block is in sliding cooperation with the plurality of connecting rods, a moving plate is arranged between the second moving block and the first moving block, and the moving plate is fixedly connected to the plurality of connecting rods.
[0011] Optionally, a plurality of springs are arranged between the first moving block and the moving plate, and the plurality of springs are respectively sleeved on the outer rings of the plurality of connecting rods.
[0012] Optionally, a plurality of positioning sleeves are rotatably connected to the shaft rod, and the positioning sleeves are fixedly connected to the bottom of the lower module.
[0013] In summary, the present application has at least one of the following beneficial technical effects:
[0014] The utility model discloses a drive mechanism's setting, when the lower module of upper module is pressed down and is carried out punch forming, drives the positioning shaft and first spur gear to rotate to drive four groups of second spur gear synchronous rotation and drive four groups of positioning plate to remove, make four groups of positioning plate close to the middle position and carry out extrusion positioning to board material, make the center position of board material be at the center position of lower module top, and punch forming is convenient for;
[0015] Further, the utility model guarantees the accuracy of positioning, improves the quality of punch finished product, and simultaneously need not again carry out the tedious positioning operation, makes the whole punch flow become more simple, convenient. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 Give the structure schematic diagram of mould assembly for aluminum material punch processing;
[0017] Figure 2 For Figure 1 The sectional structure schematic diagram;
[0018] Figure 3 It is the structure schematic diagram of synchronous mechanism;
[0019] Figure 4 For Figure 1 The enlarged schematic drawing of A in the middle;
[0020] Reference signs:
[0021] 1, upper module;2, lower module;21, sliding slot;
[0022] 3, positioning assembly;31, positioning plate;32, limit rod;33, limit sleeve;34, mounting plate;
[0023] 4, synchronous mechanism;41, positioning shaft;42, first spur gear;43, second spur gear;44, fixed shaft;45, first rack;
[0024] 5, drive mechanism;51, mounting frame;52, first moving block;53, connecting rod;54, second rack;55, third spur gear;56, shaft;57, first bevel gear;58, second bevel gear;59, second moving block;510, moving plate;511, spring;512, positioning sleeve. DETAILED DESCRIPTION
[0025] The technical scheme of the utility model will be described below in conjunction with the drawings, obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiment.
[0026] The components of the embodiments of the present application generally described and shown in the drawings herein can be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed, but merely represents selected embodiments of the application.
[0027] All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present application without creative labor fall within the scope of the present application.
[0028] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0029] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For a person of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0030] Embodiments
[0031] As Figures 1 to 4 shown, the mold assembly for aluminum stamping processing provided by the present application comprises an upper module 1 mounted on a punch, a lower module 2 is arranged below the upper module 1, a sliding groove 21 is arranged on each side surface of the lower module 2, an aluminum plate is placed on the lower module 2, and the punch drives the upper module 1 to press down and extrude the aluminum plate to form.
[0032] Further, the mold assembly comprises four positioning assemblies 3, which are arranged at corresponding positions of the four sliding grooves 21 respectively, and are used for positioning the aluminum material. The positioning assembly 3 comprises a positioning plate 31 which is slidingly connected in the sliding groove 21, and is used for extruding and positioning the aluminum plate. The positioning assembly 3 further comprises a plurality of limiting rods 32 which are fixedly connected to the side of the positioning plate 31 away from the lower mold 2, and a limiting sleeve 33 which is slidingly connected to the limiting rod 32. A plurality of limiting sleeves 33 are fixedly connected with an installation plate 34, and the limiting rod 32 penetrates through the installation plate 34. The installation plate 34 is fixedly connected to the outer side of the lower mold 2, and the limiting sleeve 33 and the installation plate 34 are fixed in position, so that the positioning plate 31 moves stably under the limiting action of the limiting rod 32.
[0033] Further, the mold assembly further comprises a synchronous mechanism 4 which is arranged at the bottom of the lower mold 2, and is used for driving the four positioning assemblies 3 to move synchronously and position the plate material. The synchronous mechanism 4 comprises a positioning shaft 41 which is rotationally connected to the bottom of the lower mold 2, and a first spur gear 42 which is fixedly connected to the positioning shaft 41 and is kept in position by the positioning shaft 41. The outer side of the first spur gear 42 is provided with four second spur gears 43 which are engaged with the first spur gear 42, and the first spur gear 42 drives the four second spur gears 43 to rotate synchronously when rotating. The four second spur gears 43 are arranged in a ring array, and a fixed shaft 44 is rotationally connected in the second spur gear 43 and is fixedly connected to the bottom of the lower mold 2, so that the second spur gear 43 is kept in position by the fixed shaft 44. One side of the four second spur gears 43 is provided with a first rack 45 which is engaged with the second spur gear 43, and the second spur gear 43 drives the first rack 45 to move when rotating. The four first racks 45 are fixedly connected with the four positioning plates 31 respectively, and the first rack 45 drives the positioning plate 31 to move synchronously when moving.
[0034] Finally, the above-mentioned mold assembly further comprises a driving mechanism 5 arranged below the upper mold 1, which is used to drive the synchronous mechanism 4 to adjust the position of the positioning assembly 3 when the upper mold 1 is pressed down. The driving mechanism 5 comprises a mounting frame 51 fixedly connected with the upper mold 1, which is arranged in an L shape, and the upper mold 1 drives the mounting frame 51 to move synchronously when moving. One side of the mounting frame 51 is fixedly connected with a first moving block 52, and the mounting frame 51 drives the first moving block 52 to move synchronously when moving. Two groups of connecting rods 53 are slidingly connected in the first moving block 52, and the connecting rods 53 are slidingly connected to the side surface of the lower mold 2, so that the movement of the connecting rods 53 is stable. The bottom of the two groups of connecting rods 53 is fixedly connected with a second rack 54, and the connecting rods 53 drive the second rack 54 to move synchronously when moving. One side of the second rack 54 is provided with a third spur gear 55 engaged therewith, and the second rack 54 drives the third spur gear 55 to move synchronously when moving. The third spur gear 55 is fixedly connected with a shaft rod 56, and the third spur gear 55 drives the shaft rod 56 to rotate synchronously when rotating. A plurality of positioning sleeves 512 are rotatably connected to the shaft rod 56, and the positioning sleeves 512 are fixedly connected to the bottom of the lower mold 2, so that the shaft rod 56 remains in place when rotating. The end of the shaft rod 56 away from the third spur gear 55 is fixedly connected with a first bevel gear 57, and the shaft rod 56 drives the first bevel gear 57 to rotate synchronously when rotating. One side of the first bevel gear 57 is provided with a second bevel gear 58 engaged therewith, and the second bevel gear 58 is fixedly connected to the outer circle of the positioning shaft 41. The first bevel gear 57 drives the positioning shaft 41 to rotate through the second bevel gear 58 when rotating. A second moving block 59 is arranged below the first moving block 52 and fixedly connected to the side surface of the mounting frame 51, and the mounting frame 51 drives the second moving block 59 to move synchronously when moving. The second moving block 59 is slidingly connected with the two groups of connecting rods 53, and a moving plate 510 is arranged between the second moving block 59 and the first moving block 52. The moving plate 510 is fixedly connected with the plurality of connecting rods 53, and the mounting frame 51 drives the second moving block 59 to move upwards when moving upwards, and drives the moving plate 510 to move upwards after contacting with the moving plate 510, thereby driving the connecting rods 53 to move upwards synchronously. A plurality of springs 511 are arranged between the first moving block 52 and the moving plate 510, and the plurality of springs 511 are respectively sleeved on the outer circles of the plurality of connecting rods 53. The mounting frame 51 drives the first moving block 52 to move downwards, thereby extruding the springs 511 and driving the connecting rods 53 to move downwards. When the positioning plate 31 contacts with the aluminum plate, the connecting rods 53 cannot move, and the first moving block 52 continuously moves and extrudes the springs 511.
[0035] In this embodiment, first, the aluminum plate is placed on the lower module 2, and the punch is started to drive the upper module 1 to move down. At this time, the upper module 1 drives the mounting frame 51 to move down, and the first moving block 52 moves down and extrudes the two groups of springs 511. At this time, the moving plate 510 drives the two groups of connecting rods 53 to move down synchronously. At this time, the second rack 54 moves down and drives the third spur gear 55 engaged therewith to rotate. When the third spur gear 55 rotates, the first bevel gear 57 is driven to rotate through the shaft 56. When the first bevel gear 57 rotates, the positioning shaft 41 is driven to rotate synchronously through the second bevel gear 58. When the positioning shaft 41 rotates, the first spur gear 42 is driven to rotate, so that the four groups of second spur gears 43 rotate synchronously and drive the four groups of first racks 45 to move. At this time, the first rack 45 drives the positioning plate 31 to move close to the middle position, so that the positioning plate 31 contacts the aluminum plate and positions the aluminum plate in the middle position. When the aluminum plate is fixed in the middle position, the upper module 1 continues to move down to cooperate with the lower module 2 to perform stamping forming. At the same time, the first moving block 52 extrudes the spring 511, so that excessive mechanical force is not directly applied to drive the positioning plate 31 to extrude the aluminum plate. After the stamping is completed, the upper module 1 moves up, the mounting frame 51 moves up and drives the second moving block 59 to move up. When the second moving block 59 moves up and contacts the moving plate 510, the moving plate 510 is driven to move up, so that the connecting rod 53 moves up, and then drives the four groups of positioning plates 31 to move away from the aluminum plate, so as to facilitate taking out the formed aluminum plate when the upper module 1 moves to the high position.
[0036] The above specific embodiments are only optional embodiments of the present application. Based on the technical solutions of the present application and the related inspiration of the above embodiments, those skilled in the art can make various alternative improvements and combinations on the above specific embodiments.
Claims
1. A die assembly for use in the press working of aluminium material, characterised in that, The utility model relates to a punch press positioning device, including: The upper module (1) of punch press is installed, and the lower side of the upper module (1) is provided with the lower module (2), and the four sides of the lower module (2) are all provided with the sliding slot (21); Four sets of positioning assembly (3) are arranged in the corresponding position of four sets of sliding slot (21) respectively, and the positioning assembly (3) is used for positioning aluminum material, and the positioning assembly (3) includes the positioning plate (31) slidably connected in the sliding slot (21); The synchronous mechanism (4) is installed at the bottom of the lower module (2), and the synchronous mechanism (4) is used to drive four sets of positioning assembly (3) to move synchronously and position the plate material; The driving mechanism (5) is arranged below the upper module (1), and the driving mechanism (5) is used to drive the synchronous mechanism (4) to adjust the position of the positioning assembly (3) when the upper module (1) is pressed down.
2. The die assembly for aluminum material press working according to claim 1, wherein, The positioning assembly (3) further includes a plurality of limiting rods (32) fixedly connected to the side of the positioning plate (31) away from the lower module (2), a limiting sleeve (33) is slidably connected to the limiting rod (32), a plurality of limiting sleeves (33) are fixedly connected to the mounting plate (34), the limiting rod (32) penetrates the mounting plate (34), and the mounting plate (34) is fixedly connected to the outer side of the lower module (2).
3. The die assembly for aluminum material press working according to claim 2, wherein, The synchronous mechanism (4) includes a positioning shaft (41) rotatably connected to the bottom of the lower module (2), a first spur gear (42) fixedly connected to the positioning shaft (41), four second spur gears (43) arranged on the outer side of the first spur gear (42) and meshed with the first spur gear (42), four second spur gears (43) arranged in a ring array, a fixed shaft (44) rotatably connected to the second spur gear (43), the fixed shaft (44) fixedly connected to the bottom of the lower module (2), a first rack (45) arranged on one side of each of the four second spur gears (43) and meshed with the second spur gear (43), and four first racks (45) fixedly connected to the four positioning plates (31) respectively.
4. The die assembly for aluminum material press working according to claim 3, wherein, The driving mechanism (5) includes an installation frame (51) fixedly connected to the upper module (1), the installation frame (51) is L-shaped, a first moving block (52) is fixedly connected to one side of the installation frame (51), a plurality of connecting rods (53) are slidably connected in the first moving block (52), the connecting rods (53) are slidably connected to the side surface of the lower module (2), and a second rack (54) is fixedly connected to the bottom of the plurality of connecting rods (53).
5. The die assembly for aluminum material press working according to claim 4, wherein A third spur gear (55) is arranged on one side of the second rack (54) and meshed with the second rack (54), a shaft rod (56) is fixedly connected to the third spur gear (55), a first bevel gear (57) is fixedly connected to one end of the shaft rod (56) away from the third spur gear (55), a second bevel gear (58) is arranged on one side of the first bevel gear (57) and meshed with the first bevel gear (57), and the second bevel gear (58) is fixedly connected to the outer ring of the positioning shaft (41).
6. The die assembly for aluminum material press working according to claim 5, wherein The first moving block (52) is provided below with a second moving block (59) fixedly connected to the side surface of the mounting frame (51), the second moving block (59) is in sliding fit with a plurality of connecting rods (53), and the second moving block (59) is provided between the first moving block (52) and a moving plate (510), the moving plate (510) is fixedly connected with the plurality of connecting rods (53).
7. The die assembly for aluminum material press working according to claim 6, wherein A plurality of springs (511) are arranged between the first moving block (52) and the moving plate (510), and the plurality of springs (511) are respectively sleeved on the outer circles of the plurality of connecting rods (53).
8. The die assembly for aluminum material press working according to claim 7, wherein, A plurality of positioning sleeves (512) are rotatably connected on the shaft rod (56), and the positioning sleeves (512) are fixedly connected to the bottom of the lower module (2).