Ceramic laser cutting equipment
By designing automated ceramic laser cutting equipment, the problem of low automation in existing equipment has been solved, achieving highly efficient full-process automation in ceramic cutting, improving cutting efficiency and quality, and reducing costs.
Patent Information
- Application Number
- CN202422671657.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Existing laser cutting equipment has a low degree of automation when processing ceramic materials, which makes it difficult to improve cutting efficiency and limits the widespread application of laser cutting technology in the field of ceramic processing.
A ceramic laser cutting device was designed, comprising a feeding mechanism, a transferring mechanism, a moving platform, a laser mechanism, and a unloading mechanism. The automated operation of these modules enables fully automated cutting, improving production efficiency and cutting quality.
It has achieved full automation of the ceramic laser cutting process, improving production efficiency and reducing costs.
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Figure CN223629693U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic cutting technical field especially relates to a ceramic laser cutting equipment. BACKGROUND
[0002] In the traditional ceramic processing field, ceramic materials are widely used in various industrial fields due to their high hardness, wear resistance, high temperature resistance and other characteristics. However, traditional ceramic cutting methods, such as mechanical cutting, water cutting, etc., have problems such as low efficiency, low cutting precision, high processing cost, etc. With the development of laser technology, laser cutting gradually becomes an emerging technology for ceramic processing due to its high precision, high speed, strong flexibility and other advantages. However, the existing laser cutting equipment still has the problem of low automation degree leading to difficult cutting efficiency improvement when processing ceramic materials, thus limiting the wide application of laser cutting technology in the field of ceramic processing.
[0003] Therefore, it is necessary to design a ceramic laser cutting equipment to solve the above problems. UTILITY MODEL CONTENT
[0004] The utility model discloses a kind of ceramic laser cutting equipment with compact structure and high processing efficiency.
[0005] To achieve the above object, the utility model adopts the following technical scheme: a kind of ceramic laser cutting equipment, it includes feeding mechanism, material moving mechanism, mobile platform, laser mechanism and discharging mechanism, wherein,
[0006] The feeding mechanism is used to feed the ceramic plates to be cut one by one;
[0007] The mobile platform is used to move the ceramic plates to be cut under the laser mechanism for laser cutting. The mobile platform includes a moving assembly and a platform on the top of the moving assembly. The platform moves between the material moving mechanism and the laser mechanism under the drive of the moving assembly.
[0008] The material moving mechanism is arranged between the feeding mechanism, the mobile platform and the discharging mechanism. It is used to take and place the ceramic plates to be cut from the feeding mechanism onto the mobile platform, and take and place the cut ceramic pieces from the mobile platform onto the discharging mechanism. The material moving mechanism includes a lifting assembly and a first gripper on the lifting assembly, which can rotate horizontally. The first gripper includes two first gripper fingers arranged side by side in the horizontal direction. The distance between the two first gripper fingers is greater than the width of the platform.
[0009] As a further improved technical solution of the utility model, a liftable pressing plate is arranged above the first gripper. The pressing plate is used to press the ceramic plate on the first gripper.
[0010] As a further improved technical scheme of the utility model, the first supporting claw further comprises a connecting plate connecting the two first supporting fingers, a rotating motor is arranged on the lifting assembly, and the rotating motor is in power connection with the connecting plate to drive the first supporting claw to rotate.
[0011] As a further improved technical scheme of the utility model, the material moving mechanism further comprises a supporting claw limiting assembly, the supporting claw limiting assembly comprises a protrusion arranged on the first supporting claw and a first stopper and a second stopper limiting the protrusion, the protrusion is limited between the first stopper and the second stopper to limit the rotation range of the first supporting claw between the X-axis direction and the Y-axis direction.
[0012] As a further improved technical scheme of the utility model, the protrusion is arranged on the upper surface of the connecting plate, the rotating motor is arranged on the lifting assembly through a mounting frame, and the first stopper and the second stopper are arranged on the mounting frame.
[0013] As a further improved technical scheme of the utility model, the first supporting finger comprises an elongated bottom plate and a stopper arranged along one side of the bottom plate, and when the material is moved, the two side edges of the ceramic plate are arranged on the bottom plates of the two first supporting fingers.
[0014] As a further improved technical scheme of the utility model, the material moving mechanism further comprises a translation assembly, the lifting assembly is arranged on the translation assembly, the translation assembly drives the first supporting claw to move along the X-axis direction, the moving assembly drives the carrier to move along the Y-axis direction, and the first supporting claw rotates between the X-axis direction and the Y-axis direction.
[0015] As a further improved technical scheme of the utility model, the feeding mechanism comprises a belt extending along the X-axis direction, when the ceramic sheet is conveyed, the two side edges of the ceramic sheet protrude from the two sides of the belt, and when the first supporting claw is butt-jointed with the belt, the two first supporting fingers are located on the two sides of the belt.
[0016] As a further improved technical scheme of the utility model, the material moving mechanism further comprises a second supporting claw rotatable along the horizontal direction and arranged on the lifting assembly, the second supporting claw comprises two second supporting fingers arranged side by side in the horizontal direction, and the interval between the two second supporting fingers is greater than the width of the carrier.
[0017] As a further improved technical scheme of the utility model, the second supporting claw is located on the side close to the discharging mechanism, and the second supporting claw is used for taking and placing the ceramic plate on the carrier to the discharging mechanism.
[0018] From the above technical scheme can be known, the utility model discloses a ceramic laser cutting equipment realizes automatic feeding through the cooperation of feeding mechanism and material moving mechanism, and then realizes automatic cutting through the cooperation of mobile platform and laser mechanism, finally completes the discharging process under the cooperation of material moving mechanism and discharging mechanism, realizes the full-process automation of ceramic laser cutting through the integration of multiple automation modules such as feeding, material moving, mobile platform, laser cutting and discharging, improves production efficiency and cutting quality, and reduces cost. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a top view schematic diagram of the ceramic laser cutting equipment of an embodiment of the utility model.
[0020] Figure 2 It is Figure 1 It is a perspective view of the material moving mechanism.
[0021] Figure 3 It is Figure 2 It is another angle perspective view of the material moving mechanism.
[0022] Figure 4 It is a cooperation schematic diagram of the material moving mechanism and feeding mechanism, mobile platform and discharging mechanism. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the utility model more clear, the utility model is described in detail below in combination with the drawings and specific embodiments.
[0024] Please refer to Figure 1 As shown in the figure, the utility model provides a kind of ceramic laser cutting equipment, it includes feeding mechanism 10, material moving mechanism 20, mobile platform 30, laser mechanism 40, discharging mechanism 50 and material receiving mechanism 60.
[0025] Feeding mechanism 10 is used to feed ceramic plate to be cut piece by piece. Specifically, feeding mechanism 10 is set to belt feeding mode in the embodiment, and the belt extends along the X-axis direction. The belt and its drive can adopt existing belt equipment, which is not described here.
[0026] Material moving mechanism 20 is arranged between feeding mechanism 10, mobile platform 30 and discharging mechanism 50, for taking and placing ceramic plate to be cut from feeding mechanism 10 to mobile platform 30, and taking and placing ceramic piece after cutting from mobile platform 30 to discharging mechanism 50. Specifically, please refer to Figure 2 and Figure 3As shown, the material moving mechanism 20 comprises a translation assembly 21, a lifting assembly 22 arranged on the translation assembly 21, a first pick-and-place assembly 23 and a second pick-and-place assembly 24. The first pick-and-place assembly 23 and the second pick-and-place assembly 24 are arranged side by side on the lifting assembly 22 through a mounting frame 221. The translation assembly 21 drives the first pick-and-place assembly 23 and the second pick-and-place assembly 23 to move along the X-axis direction. The lifting assembly 22 drives the first pick-and-place assembly 23 and the second pick-and-place assembly 23 to move up and down.
[0027] The first pick-and-place assembly 23 is arranged on one side adjacent to the feeding mechanism 10, and is used for picking and placing the ceramic plate to be cut from the feeding mechanism 10 to the moving platform 30. The first pick-and-place assembly 23 comprises a rotating motor 231, a first claw 232 and a claw limiting assembly. The rotating motor 231 is arranged on the mounting frame 221, and the first claw 232 is power-connected with the rotating motor 231 and can rotate along the horizontal direction under the driving of the rotating motor 231. The first claw 232 comprises two first claw fingers 2321 arranged side by side in the horizontal direction and a connecting plate 2322 connecting the two first claw fingers 2321. The first claw finger 2321 comprises an elongated bottom plate and a stopping edge arranged on one side of the bottom plate. When the material is moved, the two side edges of the ceramic plate are arranged on the bottom plates of the two first claw fingers 2321. When the feeding mechanism 10 conveys the ceramic sheet, the two side edges of the ceramic sheet protrude from the two sides of the belt. When the first claw 232 is butt-jointed with the belt, the two first claw fingers 2321 are located on the two sides of the belt. The rotating motor 231 is power-connected with the connecting plate 2322 to drive the first claw 232 to rotate.
[0028] The claw limiting assembly is used for limiting the rotation range of the first claw 232 between the X-axis direction and the Y-axis direction, i.e. the first claw 232 rotates between the X-axis direction and the Y-axis direction. The claw limiting assembly comprises a protrusion 233, a first stop piece 234 and a second stop piece 235. Specifically, the protrusion 233 is arranged on the upper surface of the connecting plate 2322, and the first stop piece 234 and the second stop piece 235 are arranged on the mounting frame 221. The protrusion 233 is limited between the first stop piece 234 and the second stop piece 235. When the first claw 232 rotates to the X-axis direction, the protrusion 233 abuts against the first stop piece 234. When the first claw 232 rotates to the Y-axis direction, the protrusion 233 abuts against the second stop piece 235.
[0029] Preferably, a liftable pressing plate 236 is further arranged above the first claw 232. The pressing plate 236 is used for pressing the ceramic plate on the first claw 232, so that the ceramic plate is placed in place on the first claw. The pressing plate 236 can be driven by a vertical air cylinder arranged on one side of the mounting frame.
[0030] The second pick-and-place assembly 24 is arranged on one side adjacent to the unloading mechanism 50, and is used to pick and place the cut ceramic sheet from the moving table 30 to the unloading mechanism 50. The structure of the second pick-and-place assembly 24 is basically consistent with and symmetrically arranged with the first pick-and-place assembly 23, and the difference is that the second pick-and-place assembly 24 can not be provided with a pressing plate. Specifically, the second pick-and-place assembly 24 is also provided with a second gripper that can rotate in the horizontal direction, and the structure of the second gripper is consistent with the first gripper 232, including two second gripper fingers arranged side by side in the horizontal direction. Please refer to Figure 4 As shown, the rotating direction of the second gripper is also symmetrically arranged with the first gripper 232.
[0031] Please refer to Figure 1 As shown, the moving table 30 is used to move the ceramic plate to be cut to the lower side of the laser mechanism 40 for laser cutting, and the moving table 30 includes a moving assembly 31 and a table 32 arranged at the top end of the moving assembly 31, and the table 32 is moved between the material moving mechanism 20 and the laser mechanism 40 under the driving of the moving assembly 32. The interval between the two first gripper fingers 2321 is greater than the width of the table, and similarly, the interval between the two second gripper fingers is also greater than the width of the table. It is convenient to pick and place the ceramic sheet on the table. The laser mechanism 40 can adopt the existing laser cutting equipment, which is not limited here.
[0032] Similar to the feeding mechanism 10, the unloading mechanism 50 also adopts the belt feeding mode, and the belt extends along the X-axis direction. The material collecting mechanism 60 can be arranged as a multi-layer shelf, and one end of the belt of the unloading mechanism 50 can extend into the multi-layer shelf to collect the cut ceramic sheet.
[0033] The terms such as "upper", "lower", "front", "back" and the like used herein to indicate spatial relative positions are for the purpose of facilitating the description of the relationship between one feature relative to another feature as shown in the drawings. It can be understood that the spatial relative position terms can be intended to include different orientations other than the orientation shown in the drawings, and should not be understood as limiting the claims.
[0034] In addition, the above embodiments are only used to illustrate the technical solutions described in the present application and are not limited to the technical solutions described in the present application. The understanding of the present application should be based on the skilled in the art, although the present application has been described in detail with reference to the above embodiments, those skilled in the art should understand that the skilled in the art can still modify or equivalently replace the present application, and all technical solutions and improvements that do not deviate from the spirit and scope of the present application should be covered within the scope of the claims of the present application.
Claims
1. A ceramic laser cutting apparatus, characterized by: The ceramic plate cutting device comprises a feeding mechanism, a moving mechanism, a moving platform, a laser mechanism and a discharging mechanism, The feeding mechanism is used for feeding the ceramic plates to be cut one by one. The moving platform is used for moving the ceramic plates to be cut to the position below the laser mechanism for laser cutting. The moving mechanism is arranged between the feeding mechanism, the moving platform and the discharging mechanism.
2. The ceramic laser cutting apparatus of claim 1, wherein: The moving mechanism is used for taking the ceramic plates to be cut from the feeding mechanism and placing them on the moving platform, and taking the cut ceramic plates from the moving platform and placing them on the discharging mechanism.
3. The ceramic laser cutting apparatus of claim 1, wherein: The first supporting claw comprises two first supporting fingers arranged side by side in the horizontal direction.
4. The ceramic laser cutting apparatus of claim 3, wherein: The first supporting claw is provided with a lifting plate above it.
5. The ceramic laser cutting apparatus of claim 4, wherein: The first supporting claw further comprises a connecting plate connecting the two first supporting fingers.
6. The ceramic laser cutting apparatus of claim 1, wherein: The moving mechanism further comprises a supporting claw limiting assembly.
7. The ceramic laser cutting apparatus of claim 1, wherein: The supporting claw limiting assembly comprises a protrusion arranged on the first supporting claw, and a first stopper and a second stopper limiting the protrusion.
8. The ceramic laser cutting apparatus of claim 7, wherein: The protrusion is limited between the first stopper and the second stopper to limit the rotation range of the first supporting claw between the X-axis direction and the Y-axis direction.
9. The ceramic laser cutting apparatus of claim 1, wherein: The protrusion is arranged on the upper surface of the connecting plate.
10. The ceramic laser cutting apparatus of claim 9, wherein: The first stopper and the second stopper are arranged on the mounting frame. The first supporting finger comprises an elongated bottom plate and a stopping edge arranged on one side of the bottom plate. When the ceramic plate is moved, the two side edges of the ceramic plate are arranged on the bottom plates of the two first supporting fingers. The moving mechanism further comprises a translation assembly. The lifting assembly is arranged on the translation assembly. The translation assembly drives the first supporting claw to move in the X-axis direction. The moving assembly drives the platform to move in the Y-axis direction. The first supporting claw rotates between the X-axis direction and the Y-axis direction. The feeding mechanism comprises a belt extending in the X-axis direction. When the ceramic plate is conveyed, the two side edges of the ceramic plate protrude from the two sides of the belt. When the first supporting claw is connected with the belt, the two first supporting fingers are arranged on the two sides of the belt. The moving mechanism further comprises a second supporting claw rotatable in the horizontal direction. The second supporting claw comprises two second supporting fingers arranged side by side in the horizontal direction. The second supporting claw is arranged on the side close to the discharging mechanism. The second supporting claw is used for taking the ceramic plate on the platform and placing it on the discharging mechanism.