Annular metal part welding device

The ring-shaped metal parts welding device with multi-point clamping and automatic positioning solves the problem of unstable welding of ring-shaped metal parts, and realizes a more efficient and safer welding process.

CN223629801UActive Publication Date: 2025-12-05HUNAN YUEXING MASCH CO LTD
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Patent Information

Application Number
CN202423193703.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-05
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

During the welding process of ring-shaped metal parts, the outer wall is ring-shaped, and the traditional clamping structure has a small contact surface and few contact points, making it difficult to maintain stability, resulting in unstable and loose welding.

Method used

Design a welding device for ring-shaped metal parts. It adopts a multi-point clamping structure. The outer wall of the ring-shaped metal part is clamped at multiple points by the synchronous movement of the clamping rod. Combined with the engagement of the hydraulic rod and the toothed plate, the rotating ring is driven to rotate, so as to realize automatic positioning and welding position adjustment.

Benefits of technology

It improves the tightness and stability of welding ring-shaped metal parts, simplifies the operation process, reduces the risk of part deformation, and improves production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding devices, in particular to an annular metal part welding device. According to the technical scheme, the device comprises a mounting frame, a motor, a rotating disc, ring seats, hydraulic rods, rotating rings, mounting rings and clamping rods, the symmetrically-distributed ring seats are arranged at one end of the mounting frame, the rotating rings are rotatably mounted at the upper ends of the ring seats, the mounting rings are arranged in the rotating rings, and the outer walls of the clamping rods are sleeved with limiting rings; a spring connected with the outer wall of the mounting ring is arranged at one end of the limiting ring, arc blocks which are annularly and rotationally distributed are arranged on the inner wall of the rotating ring, the thicknesses of the arc blocks are gradually increased towards one side, the outer wall of the rotating ring is sleeved with a gear ring, and a toothed plate meshed with the gear ring is arranged on one side of the gear ring. By means of the clamping rods capable of conveniently and synchronously moving and clamping the annular metal part in a multi-point large-area mode, the problems that a traditional clamping plate structure moving relatively is small in contact face and small in contact point, and stability of the annular metal part is difficult to keep during welding are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to welding device technical field especially relates to a ring metal part welding device. BACKGROUND

[0002] The ring metal joint is used for connecting the pipeline or connecting different components to ensure the sealing, stability and normal operation of the system, and welding is needed in the processing process, and the ring metal part needs to be welded to fix multiple parts or components together to form a complete component or structure, welding can ensure the firm connection and stable assembly between the local components, improve the strength and stability of the overall structure, realize the tight sealing with other components, such as waterproof, dustproof and the like, make the two components tightly adhere to each other, ensure the sealing, prevent liquid or gas leakage, and improve the use safety.

[0003] However, the ring metal part is difficult to keep stable during welding because the outer wall is annular, the contact surface of the traditional relatively moving clamping plate structure with the ring metal part is small, and the contact points are few, therefore, the ring metal part welding device is provided to solve the existing problems. UTILITY MODEL CONTENTS

[0004] The utility model aims at the problems in the background art and provides a ring metal part welding device.

[0005] To achieve the above object, the utility model provides the following technical scheme: a ring metal part welding device, which comprises a mounting frame, a motor, a rotating disc, a ring seat, a hydraulic rod, a rotating ring, a mounting ring and a clamping rod, one end of the mounting frame is provided with symmetrically distributed ring seats, a rotating ring is rotatably installed on the upper end of the ring seat, the rotating ring is internally provided with a mounting ring, the outer wall of the clamping rod is sleeved with a limiting ring, one end of the limiting ring is provided with a spring which is connected with the outer wall of the mounting ring and sleeved on the outer side of the clamping rod, the inner wall of the rotating ring is provided with arc blocks which are annularly and rotatably distributed and gradually increase in thickness towards one side, the outer wall of the rotating ring is sleeved with a gear ring, and one side of the gear ring is provided with a toothed plate which is mounted in mesh with the gear ring.

[0006] Preferably, the lower end of the mounting ring is provided with support rods which are connected with the ring seat and annularly arrayed, the mounting ring is connected with the ring seat through the support rods and fixed at the center of the ring seat.

[0007] Preferably, the upper end of the ring seat is internally provided with a rolling groove, and the lower end of the rotating ring is rotatably installed with rolling balls which are installed in the rolling groove, the rotating ring is rotatably supported through the rolling balls in the rolling groove, the rolling balls are rotatably installed in cooperation with the rolling groove, the resistance and abrasion in the rotating process of the rotating ring are reduced, and the smoothness of the rotating ring is improved.

[0008] Preferably, the telescopic end of the hydraulic rod is provided with a connecting block connected with the toothed plate.

[0009] Preferably, one side of the upper end of the ring seat is provided with a guide rail, and the lower end of the toothed plate is provided with a sliding groove slidably installed with the guide rail. The toothed plate slides in the sliding groove through the guide rail, and the sliding support and guidance of the linearly moving toothed plate are realized.

[0010] Preferably, a plurality of slide sleeves arranged in a ring array are embedded in the mounting ring, and one end of the clamping rod is slidably inserted into the slide sleeve. The clamping rod is slidably supported in the mounting ring by sliding in the slide sleeve.

[0011] Preferably, the one end of the clamping rod is provided with a clamping block with an arc-shaped inner wall consistent with the center of the mounting ring, and the one end of the clamping rod is provided with a positioning seat, and a positioning bead is rotatably installed in the positioning seat. When the clamping block clamps the outer wall of the annular metal part through the arc surface of the inner wall, the clamping block improves the clamping area of the outer wall of the annular metal part, and the positioning bead is pressed instead of the one end of the ejector rod, and the wear and resistance between the positioning bead and the pressed structure are reduced.

[0012] Preferably, the clamping block is provided with a rubber pad, the upper end of the mounting frame is provided with a motor, the upper end of the motor is provided with a rotating disc, and the upper end of the rotating disc is provided with a conical cylinder located directly below the ring seat. The rubber block is attached to the outer wall of the annular metal part to prevent the clamping block from damaging the outer wall of the annular metal part when clamping the annular metal part.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] 1、The utility model discloses a plurality of clamping rods arranged in a ring array clamp the outer wall of the annular metal part, and the clamping rods move synchronously, so that the plurality of clamping rods can clamp the annular metal part with different radii, and the clamping contact surface is large, so that the fastening property of the annular metal part during welding is improved. Since the clamping rods move synchronously, the annular metal part does not need to be positioned, and the annular metal part can be automatically positioned to the center point position of the clamping structure, so that the utility model is convenient to use. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a top view of the utility model;

[0016] Figure 2 It is a bottom view of the ring seat of the utility model;

[0017] Figure 3 It is a top view of the ring seat of the utility model;

[0018] Figure 4 It is the overhead perspective structure schematic view of the rotating ring of the utility model;

[0019] Figure 5 It is the overhead perspective structure schematic view of the clamping rod of the utility model.

[0020] The figure mark: 1, the mounting frame;2, the motor;3, the rotating disc;4, the cone cylinder;5, the ring seat;6, the hydraulic rod;7, the rotating ring;8, the mounting ring;9, the arc block;10, the support rod;11, the clamping rod;12, the limiting ring;13, the positioning seat;14, the positioning bead;15, the spring;16, the sliding sleeve;17, the clamping block;18, the rolling groove;19, the guide rail;20, the toothed plate;21, the connecting block;22, the ball;23, the gear ring. Specific implementation

[0021] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0022] As Figures 1-5 shown, the utility model provides a kind of annular metal part welding device, including mounting frame 1, motor 2, rotating disc 3, ring seat 5, hydraulic rod 6, rotating ring 7, mounting ring 8 and clamping rod 11, mounting frame 1 one end is provided with the ring seat 5 of symmetrical distribution, rotating ring 7 is rotatably installed on the upper end of ring seat 5, mounting ring 8 is arranged in rotating ring 7, the outer wall of clamping rod 11 is sleeved with limiting ring 12, limiting ring 12 one end is provided with the spring 15 of being connected with the outer wall of mounting ring 8 and being sleeved on the outer side of clamping rod 11, the arc block 9 of gradually increasing in thickness towards one side is arranged in the inner wall of rotating ring 7 and is annularly rotatably distributed, gear ring 23 is sleeved on the outer wall of rotating ring 7, gear ring 23 one side is provided with the toothed plate 20 of being engaged with it;

[0023] The lower end of the fixed ring is provided with support rods 10 connected with the ring seat 5 and arranged in an annular array;

[0024] The inner part of the upper end of the ring seat 5 is provided with a rolling groove 18, and the lower end of the rotating ring 7 is rotatably installed with a ball 22 rollingly installed in the inner part of the rolling groove 18;

[0025] The telescopic end of the hydraulic rod 6 is provided with a connecting block 21 connected with the toothed plate 20;

[0026] One side of the upper end of the ring seat 5 is provided with a guide rail 19, and the lower end of the toothed plate 20 is provided with a sliding groove slidingly installed with the guide rail 19;

[0027] The mounting ring 8 is internally embedded with sliding sleeves 16 arranged in an annular array, and one end of the clamping rod 11 is slidingly inserted into the sliding sleeves 16;

[0028] The clamping rod 11 is provided at one end with a clamping block 17 with an arc-shaped inner wall and coinciding with the center of the mounting ring 8, and is provided at one end with a positioning seat 13, and the positioning seat 13 is internally rotatably mounted with a positioning bead 14;

[0029] The clamping block 17 is internally provided with a rubber pad, the mounting frame 1 is provided at the upper end with a motor 2, the motor 2 is provided at the upper end with a rotating disc 3, and the rotating disc 3 is provided at the upper end with a conical cylinder 4 located directly below the annular seat 5;

[0030] Based on the implementation steps of Example 1: The annular metal part is inserted into the outer wall of the conical cylinder 4 and supported by the conical cylinder 4, and another annular metal part to be welded is placed on the annular metal part when it is connected. At this time, the hydraulic rod 6 operates, the hydraulic rod 6 drives the gear plate 20 to move, because the gear plate 20 is engaged with the gear ring 23, and the rotating ring 7 is rotatably mounted in the annular seat 5 through the ball 22, which drives the rotating ring 7 to rotate, and the rotating ring 7 drives the arc block 9 to rotate. Because the inner wall thickness of the sliding block gradually increases towards one side, the positioning bead 14 is gradually subjected to extrusion force when passing through the positioning bead 14, and the clamping rod 11 is forced to move the clamping block 17. Because multiple clamping rods 11 cooperate with the arc block 9, the clamping rods 11 are synchronously stressed, and in this process, the spring 15 is stressed to shrink, and the clamping rod 11 synchronously displaces the clamping block 17 to clamp the outer wall of the annular metal part, achieving convenient clamping of the annular metal part. The annular seat 5 is provided with two annular seats 5 for separately clamping two annular metal parts to be welded, and after clamping, the gap between the annular seats 5 corresponds to the joint surface of the annular metal part, which is used as a welding operation space for the welded assembly. During the welding process, the annular metal part is conveniently positioned, and after welding a piece of area, the clamping block 17 ends the clamping of the annular metal part, and the rotating disc 3 is driven to rotate by the motor 2, thereby driving the conical cylinder 4 to rotate. Because the lowermost annular metal part is sleeved on the outer wall of the conical cylinder 4, and the annular metal part has already been welded with part of the structure at this time, the conical cylinder 4 rotates while driving the two annular metal parts to rotate, thereby adjusting the position of the un-welded annular metal part, and achieving convenient adjustment of the position of the annular metal part during the welding process;

[0031] The multi-point clamping can more evenly apply force, provide a wider clamping contact surface, help improve clamping stability and accuracy, and make the pressure applied to the outer wall of the annular metal part more uniform, thereby improving the tightness during welding, reducing errors and deformation, and the synchronous movement of the clamping rods 11 allows the annular metal part to be positioned without additional positioning, automatically aligning the center of the annular metal part with the center point of the clamping structure, simplifying the operation process and improving work efficiency, simplifying the clamping operation process and saving labor costs.

[0032] The above specific embodiments are only several preferred embodiments of the present application, and based on the technical solutions of the present application and the related inspirations of the above embodiments, those skilled in the art can make various alternative improvements and combinations on the above specific embodiments.

[0033] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A device for welding annular metal parts, comprising a mounting frame (1), an electric motor (2), a rotating disc (3), a ring seat (5), a hydraulic lever (6), a rotating ring (7), a mounting ring (8) and a clamping lever (11), characterized in that: The mounting frame (1) one end is provided with symmetric distribution ring seat (5), the ring seat (5) upper end rotatory mounting has rotatory ring (7), the rotatory ring (7) inside is provided with mounting ring (8), the clamp rod (11) outer wall sleeve joint has limiting ring (12), the limiting ring (12) one end is provided with and the mounting ring (8) outer wall is connected and sleeve joint in the clamp rod (11) outside spring (15), the rotatory ring (7) inner wall is provided with the arc block (9) that gradually increases towards one side in ring shape rotatory distribution and thickness, the rotatory ring (7) outer wall sleeve joint has gear ring (23), the gear ring (23) one side is provided with and is installed the gear plate (20) that is engaged with it.

2. An apparatus for welding annular metal parts as defined in claim 1, characterized in that: The mounting ring (8) lower end is provided with support rod (10) that is connected with ring seat (5) and is in ring shape array distribution.

3. The apparatus of claim 1 wherein: The ring seat (5) upper end inside is provided with rolling groove (18), the rotatory ring (7) lower end rotatory mounting has rolling ball (22) that is installed in the rolling groove (18) inside.

4. The apparatus of claim 1 wherein: The hydraulic rod (6) telescopic end is provided with connecting block (21) that is connected with gear plate (20).

5. The apparatus of claim 1 wherein: The ring seat (5) upper end one side is provided with guide rail (19), the gear plate (20) lower end is provided with sliding slot that is installed in sliding with guide rail (19).

6. The apparatus of claim 1 wherein: The mounting ring (8) inside is embedded and installed in ring shape array distribution sliding sleeve (16), the clamp rod (11) one end sliding plug-in in sliding sleeve (16) inside.

7. The apparatus of claim 1 wherein: The clamp rod (11) one end is provided with the clamp block (17) that the inner wall is arc-shaped and is consistent with the center of mounting ring (8), the clamp rod (11) one end is provided with positioning seat (13), the positioning seat (13) inside rotatory mounting has positioning ball (14).

8. An apparatus for welding annular metal parts as defined in claim 7, wherein: The clamp block (17) inside is provided with rubber pad, the mounting frame (1) upper end is provided with motor (2), the motor (2) upper end is provided with rotating disc (3), the rotating disc (3) upper end is provided with conical cylinder (4) that is located in the ring seat (5) directly below.