Rapid alignment device for glue pouring head of glue pouring machine

The rapid alignment device for the dispensing head uses an intelligent camera module and a multi-axis module to calculate the coordinates of the dispensing head, achieving precise alignment of the dispensing head. This solves the problem of inaccurate manual alignment in existing technologies and improves replacement efficiency and accuracy.

CN223629873UActive Publication Date: 2025-12-05DONGGUAN WANYIDA AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422462726.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-12-05
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

Existing dispensing machines require manual alignment after dispensing head replacement, which is inaccurate and time-consuming, and difficult to observe manually, resulting in low reliability of automated filters. This is a technical problem that existing technologies have not been able to effectively solve.

Method used

A rapid alignment device for the dispensing head is adopted, including a dispensing head, an R-axis module, a Z-axis module, an X-axis module, a Y-axis module, and an intelligent camera module. The intelligent camera module magnifies the rapid alignment device for the dispensing head, and in conjunction with the control system, the intelligent camera module magnifies the coordinates calculated by the dispensing system to achieve precise alignment of the dispensing head.

Benefits of technology

This significantly improves the time and accuracy of dispensing head replacement and alignment, enhances the convenience and precision of alignment, and reduces fatigue and errors caused by manual operation.

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    Figure CN223629873U_ABST
Patent Text Reader

Abstract

The utility model discloses a rapid alignment device for a glue pouring head of a glue pouring machine, which comprises the glue pouring head, the glue pouring head is arranged on an R-axis module used for driving the glue pouring head to rotate, and the R-axis module is arranged on a Z-axis module used for driving the glue pouring head to move along the Z-axis direction. An image of the glue filling head is amplified to a display screen through the intelligent camera module so that a technician can more accurately align the image, the glue filling head is driven by the Z-axis module to move in the Z-axis direction so that the image of the glue filling head can be clearly displayed in a visual field, and the glue filling head is driven by the X-axis module and the Y-axis module to move in the X-axis direction and the Y-axis direction respectively so that the glue filling efficiency can be improved. The glue pouring head appears in the visual field range of the intelligent camera module, the control system calculates the X and Y relative coordinates of two positioning holes of the glue pouring head, calculates the angle at which the R-axis module needs to rotate, and rotates the glue pouring head to be parallel to the connection table through the R-axis module, so that the time and precision of replacing the glue pouring head for alignment are greatly improved, and the production efficiency is improved. And the alignment convenience of the glue pouring head is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of glue filling head quick alignment, especially to a glue filling head quick alignment device of glue filling machine. BACKGROUND

[0002] The filter screen of the glue filling head and the internal cavity of the glue filling head need to be disassembled and cleaned every day after shutdown during the glue filling process of the existing glue filling machine, and the position of the glue filling head will be slightly changed after each disassembly and assembly. Re-alignment is also required when replacing glue filling heads of different models. The reliability of manual observation is not high, and manual labor is prone to fatigue. INVENTION CONTENTS

[0003] The utility model aims at overcoming the above technical defects, and provides a glue filling head quick alignment device of glue filling machine to solve the technical problems in the background art.

[0004] To achieve the above technical purposes, the technical scheme of the utility model provides a glue filling head quick alignment device of glue filling machine, which comprises a glue filling head, the glue filling head is installed on an R-axis module for driving the glue filling head to rotate, the R-axis module is installed on a Z-axis module for driving the glue filling head to move along the Z-axis direction, the Z-axis module is installed on an X-axis module for driving the glue filling head to move along the X-axis direction, the X-axis module is installed on a Y-axis module for driving the glue filling head to move along the Y-axis direction, and the Y-axis module further comprises a connection table arranged below the glue filling head and an intelligent camera module, and the glue filling head, the R-axis module, the Z-axis module, the X-axis module, the Y-axis module, the connection table and the intelligent camera module are electrically connected with a control system respectively.

[0005] Further, at least two positioning holes are arranged on the glue filling head.

[0006] Further, the intelligent camera module comprises a camera, a light source is installed above the camera, a telescopic lens barrel is installed above the light source, and a reference lens is installed at the top opening of the telescopic lens barrel.

[0007] Further, the control system is electrically connected with a display screen.

[0008] Further, the R-axis module is a servo motor module.

[0009] Further, the Z-axis module is a lead screw driving module.

[0010] Further, the Y-axis module is a lead screw driving module.

[0011] The utility model discloses a beneficial effect includes: the utility model provides a kind of glue filling head of glue filling machine fast alignment device, the image of glue filling head is enlarged to the upper display screen by intelligent camera module, and it is more accurate for technician to be aligned, by Z axis module drive glue filling head movement along Z axis direction, make the image of glue filling head clear display in field of view, by X axis module and Y axis module respectively drive glue filling head movement along X axis direction and Y axis direction, make glue filling head appear in the field of view of intelligent camera module, control system calculates the X,Y relative coordinates of two positioning holes of glue filling head, calculates the angle that R axis module needs rotate, and by R axis module, glue filling head is rotated to parallel with the docking station, greatly improve the time and precision of replacing glue filling head alignment, improve the convenience of glue filling head alignment. BRIEF DESCRIPTION OF DRAWINGS

[0012] Fig. 1 It is a kind of glue filling head of glue filling machine fast alignment device structure schematic diagram of the utility model embodiment;

[0013] Fig. 2 It is the structure schematic diagram of intelligent camera module of the utility model embodiment;

[0014] In the drawing: 1, glue filling head;2, R axis module;3, Z axis module;4, X axis module;5, Y axis module;6, docking station;7, intelligent camera module;71, camera;72, light source;73, telescopic lens barrel;74, reference lens;75, camera mounting piece;76, light source mounting piece;8, display screen;9, machine case. DETAILED DESCRIPTION

[0015] In order to make the purpose, technical scheme and advantage of the utility model more clearly, the following is combined with drawing and embodiment, and the utility model is further detailed.It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model.

[0016] The utility model embodiment provides a kind of glue filling head of glue filling machine fast alignment device, as shown in Figs. 1-2 It is shown in formula, including glue filling head 1, at least two positioning holes are equipped on glue filling head 1, glue filling head 1 is installed on the R axis module 2 for driving glue filling head 1 rotation, R axis module 2 is installed on the Z axis module 3 for driving glue filling head 1 movement along Z axis direction, Z axis module 3 is installed on the X axis module 4 for driving glue filling head 1 movement along X axis direction, X axis module 4 is installed on the Y axis module 5 for driving glue filling head 1 movement along Y axis direction, still include the docking station 6 and intelligent camera module 7 of being equipped in glue filling head 1 below, glue filling head 1, R axis module 2, Z axis module 3, X axis module 4, Y axis module 5, docking station 6 and intelligent camera module 7 are electrically connected with control system respectively, control system is electrically connected with display screen 8.

[0017] In the embodiment, the intelligent camera module 7 comprises a camera 71, the camera 71 is installed on the top of a camera mounting member 75, a light source 72 is installed above the camera 71, the light source 72 is installed on the top of a light source mounting member 76, the light source mounting member 76 is in an inverted U-shaped structure and is installed on the top of the camera mounting member 75, the camera 71 is located inside the light source mounting member 75, a telescopic lens barrel 73 is installed above the light source 72, a reference lens 74 is installed at the opening on the top of the telescopic lens barrel 73, and the telescopic lens barrel 73 comprises an outer barrel and an inner barrel which is slidably arranged inside the outer barrel, the outer barrel and the inner barrel are connected through an elastic member, when the glue pouring head 1 is lowered to contact the reference lens 74, the telescopic lens barrel 73 can be retracted, so that the needle on the glue pouring head 1 can be prevented from being knocked off.

[0018] In the embodiment, the R-axis module 2 is a servo motor module.

[0019] For the R-axis module 2, it only needs to meet the requirement of driving the glue pouring head 1 to rotate, and thus it is not limited to a specific structure, for example, in other embodiments, the R-axis module 2 is a hydraulic motor or a pneumatic motor or other driving assembly which can drive the glue pouring head 1 to rotate.

[0020] In the embodiment, the Z-axis module 3 is a lead screw driving module.

[0021] For the Z-axis module 3, it only needs to meet the requirement of driving the glue pouring head 1 to move along the Z-axis direction, and thus it is not limited to a specific structure, for example, in other embodiments, the Z-axis module 3 is a belt driving module or a chain driving module or other driving assembly which can drive the glue pouring head 1 to move along the Z-axis direction.

[0022] The Y-axis module 5 is a lead screw driving module.

[0023] For the Y-axis module 5, it only needs to meet the requirement of driving the glue pouring head 1 to move along the Y-axis direction, and thus it is not limited to a specific structure, for example, in other embodiments, the Y-axis module 5 is a belt driving module or a chain driving module or other driving assembly which can drive the glue pouring head 1 to move along the Y-axis direction.

[0024] Preferably, a machine case 9 is further included, the Y-axis module 5, the docking table 6 and the intelligent camera module 7 are all installed on the top of the machine case 9.

[0025] Specific principle: when preparing to start the glue filling head 1 alignment, the smart camera module 7 alignment function is opened on the display screen 8, the display screen 8 displays the field of view of the smart camera module 7, the glue filling head 1 is driven to move along the X-axis direction and the Y-axis direction through the X-axis module 4 and the Y-axis module 5, so that the glue filling head 1 appears in the field of view of the smart camera module 7, the glue filling head 1 is driven to move along the Z-axis direction through the Z-axis module 3, so that the image of the glue filling head 1 is clearly displayed in the field of view, when one of the positioning holes on the glue filling head 1 moves to the cursor position in the center of the field of view, the X, Y axis coordinate values of the glue filling head 1 are recorded, the other positioning hole on the glue filling head 1 is moved to the cursor position, the X, Y axis coordinate values are recorded, the control system calculates the angle that the glue filling head 1 needs to rotate, and drives the glue filling head 1 to rotate parallel to the docking table 6 through the R-axis module 2, and after adjustment, the angle of the glue filling head 1 is checked through the smart camera module 7 whether it is parallel to the docking table 6, that is, the alignment of the glue filling head 1 is completed.

[0026] The glue filling head quick alignment device of the glue filling machine of the embodiment of the utility model, through the smart camera module 7, the image of the glue filling head 1 is enlarged to the display screen 8, which is convenient for the technician to align more accurately, the glue filling head 1 is driven to move along the Z-axis direction through the Z-axis module 3, so that the image of the glue filling head 1 is clearly displayed in the field of view, the glue filling head 1 is driven to move along the X-axis direction and the Y-axis direction through the X-axis module 4 and the Y-axis module 5, so that the glue filling head 1 appears in the field of view of the smart camera module 7, the control system calculates the X, Y relative coordinates of the two positioning holes of the glue filling head 1, calculates the angle that the R-axis module 2 needs to rotate, and rotates the glue filling head 1 to be parallel to the docking table 6 through the R-axis module 2, which greatly improves the time and precision of replacing the glue filling head 1 alignment and improves the convenience of the glue filling head 1 alignment.

[0027] The specific embodiment of the utility model described above does not constitute a limitation on the protection scope of the utility model. Any various other corresponding changes and modifications made according to the technical concept of the utility model should be included in the protection scope of the utility model claim.

Claims

1. A fast alignment device for a glue head of a glue filling machine, characterized in that, The application relates to a glue filling head (1) which is installed on an R-axis module (2) for driving the glue filling head (1) to rotate, the R-axis module (2) is installed on a Z-axis module (3) for driving the glue filling head (1) to move along the Z-axis direction, the Z-axis module (3) is installed on an X-axis module (4) for driving the glue filling head (1) to move along the X-axis direction, the X-axis module (4) is installed on a Y-axis module (5) for driving the glue filling head (1) to move along the Y-axis direction, a connecting platform (6) and an intelligent camera module (7) are arranged below the glue filling head (1), and the glue filling head (1), the R-axis module (2), the Z-axis module (3), the X-axis module (4), the Y-axis module (5), the connecting platform (6) and the intelligent camera module (7) are electrically connected with a control system respectively.

2. The quick alignment device of the glue head of the glue filling machine according to claim 1, characterized in that, At least two positioning holes are arranged on the glue filling head (1).

3. The quick alignment device of the glue head of the glue filling machine according to claim 1, characterized in that, The intelligent camera module (7) comprises a camera (71), a light source (72) is installed above the camera (71), a telescopic lens barrel (73) is installed above the light source (72), and a reference lens (74) is installed at the top opening of the telescopic lens barrel (73).

4. The quick alignment device of the glue head of the glue filling machine according to claim 1, characterized in that, The control system is electrically connected with a display screen (8).

5. The quick alignment device of the glue head of the glue filling machine according to claim 1, characterized in that, The R-axis module (2) is a servo motor module.

6. The quick alignment device of the glue head of the glue filling machine according to claim 1, characterized in that, The Z-axis module (3) is a lead screw driving module.

7. The quick alignment device of the glue head of the glue filling machine according to claim 1, characterized in that, The Y-axis module (5) is a lead screw driving module.