Polishing device for generator set parts
By designing an automated polishing device for generator set parts, the device automatically adjusts the spacing using a storage bin and adjusting components, and achieves automatic loading and unloading by a motor-driven electric push rod transmission. This solves the problems of low efficiency and high manpower consumption caused by manual operation in existing technologies, and realizes a highly efficient and stable polishing process.
Patent Information
- Application Number
- CN202423125391.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Existing polishing equipment for generator parts requires manual operation, resulting in low polishing efficiency and high labor costs, making it difficult to meet processing requirements.
Design a polishing device for generator set parts. The parts are stored in a storage bin and the spacing is adjusted by an adjustment component. The first electric push rod pushes the push plate to push the parts out one by one. The polishing component is combined to perform automated polishing. Automatic loading and unloading is achieved by a motor-driven lead screw and sprocket transmission.
This makes the polishing process of parts more time-saving and labor-saving, with a high degree of automation, improving polishing efficiency and stability, and reducing manpower consumption.
Smart Images

Figure CN223630118U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to part polishing equipment technical field, more specifically, the utility model relates to a polishing device for generator set parts. BACKGROUND
[0002] The generator set is the complete mechanical equipment that other forms of energy are converted into electric energy, and is composed of power system, control system, silencing system, damping system and exhaust system, and is driven by water turbine, steam turbine, diesel engine or other power machinery, and converts the mechanical energy of water flow, air flow, fuel combustion or atomic nucleus fission into the mechanical energy of generator, and then the generator converts the mechanical energy into electric energy, and outputs to the electric equipment for use. The generator has a wide range of uses in industrial and agricultural production, national defense, science and technology and daily life.
[0003] Before the generator set is assembled, the indispensable step is to polish the surface of the parts of the rotating part. The common polishing device for generator set parts needs to complete the feeding and discharging of the parts one by one under manual operation, which not only seriously affects the polishing efficiency of the parts, but also consumes and depends on a large amount of manpower, and it is difficult to meet the polishing processing requirement of the generator set parts. UTILITY MODEL CONTENTS
[0004] In order to overcome the defects of the prior art, the utility model provides a polishing device for generator set parts, which stores the parts stacked from top to bottom in the storage bin, adjusts the distance between the storage bin and the first supporting plate by means of the adjusting assembly, so that the push plate pushed by the first electric push rod can guide the parts at the bottom of the storage bin one by one, the parts are moved to the inside of the U-shaped seat, and after polishing by the polishing assembly, the second electric push rod is controlled to drive the supporting plate to separate from the bottom of the U-shaped seat, so that the parts are discharged under the action of their own gravity.
[0005] To achieve the above object, the utility model provides the following technical scheme: A polishing device for generator set parts, including base, the top of base is fixed with first support plate and two slide rails, the top of first support plate is opened with first reserved slot, the bottom of first support plate is opened with second reserved slot, the first reserved slot is opened with the slide slot between second reserved slot, the left side of first support plate is provided with first electric push rod, the output end of first electric push rod is fixedly installed with push plate, push plate and the inner wall of slide slot are slidingly matched, the rear side of first support plate is provided with adjusting assembly, the adjusting assembly is provided with storage bin, the storage bin is located the top of first reserved slot, the adjusting assembly is used for adjusting the interval of first support plate and storage bin, the both sides of two slide rails are fixed with U-shaped seat, the right side of U-shaped seat is provided with second electric push rod, the output end of second electric push rod is fixedly installed with carrier plate, the both sides of two slide rails are provided with the slidingly matched with the bottom of carrier plate, the bottom of carrier plate is fixedly installed with carrier plate, the base is provided with polishing assembly, and the polishing assembly is used for the polishing of parts.
[0006] As a preferred technical scheme of the utility model, the left side of the storage bin is provided with a taking and placing groove, and the left side of the storage bin is hingedly connected with a bin door.
[0007] As a preferred technical scheme of the utility model, two lock buckles are arranged on the bin door, and the two lock buckles are used for locking the positions of the storage bin and the bin door.
[0008] As a preferred technical scheme of the utility model, the adjusting assembly comprises a rectangular frame plate, the rectangular frame plate is arranged on the first support plate, a lead screw is rotatably connected between the upper and lower inner walls of the rectangular frame plate through a bearing, a sliding block is threadedly connected to the lead screw, the sliding block is slidingly matched with the inner wall of the rectangular frame plate, and the sliding block is arranged on the storage bin.
[0009] As a preferred technical scheme of the utility model, a first motor is arranged on the top of the rectangular frame plate, and the lead screw is driven by the first motor.
[0010] As a preferred technical scheme of the utility model, the polishing assembly comprises a second support plate, the second support plate is arranged on the base, a third electric push rod is arranged on the top of the second support plate, a fixed plate is fixedly installed at the output end of the third electric push rod, a carrier column is rotatably connected to the lower surface of the fixed plate through a bearing, and a polishing disc is arranged at the bottom end of the carrier column.
[0011] As a preferred technical scheme of the utility model, a second motor is arranged at the bottom of the fixed plate, a second sprocket is fixed to the output shaft end of the second motor, a first sprocket is fixedly sleeved to the outside of the carrier column, and a chain is arranged outside the first sprocket and the second sprocket.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] 1、 The utility model discloses a part is stored from top to bottom in the storage bin, and the spacing of the storage bin and the first support plate can be adjusted with the help of the adjusting assembly, so that the push plate under the push of the first electric push rod can guide the parts at the bottom of the storage bin one by one, the parts are moved to the inside of the U-shaped seat, and after polishing is completed through the polishing assembly, the second electric push rod is controlled to drive the supporting plate to separate from the bottom of the U-shaped seat, so that the parts are discharged under the action of gravity, and the feeding and discharging of the parts during polishing is more time-saving and labor-saving.
[0014] 2、 The utility model discloses the rotation of the first motor drive screw rod is driven, so that the screw rod is driven to move the sliding block and drive the storage bin to move upwards, so that the spacing of the storage bin and the first support plate is adjusted, and the feeding requirement of the parts is better satisfied, the third electric push rod is used for driving the polishing disc to move downwards, the polishing disc is forced to abut against the parts, the second motor is controlled to drive the second sprocket to rotate, the first sprocket is driven to rotate with the help of the chain, so that the first sprocket drives the polishing disc to rotate with the help of the supporting column, and the parts are polished. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the whole structure schematic diagram of the utility model;
[0016] Figure 2 It is the structure schematic diagram of the first support plate, the storage bin, the first electric push rod and the push plate in the utility model;
[0017] Figure 3 It is the structure schematic diagram of the adjusting assembly, the first support plate and the storage bin in the utility model;
[0018] Figure 4 It is the structure schematic diagram of the sliding rail, the U-shaped seat, the second electric push rod and the supporting plate in the utility model;
[0019] Figure 5 It is the partial structure schematic diagram of the polishing assembly in the utility model.
[0020] In the drawing: 1, base;2, first support plate;3, sliding rail;4, first reserved slot;5, second reserved slot;6, sliding groove;7, first electric push rod;8, push plate;9, storage bin;10, U-shaped seat;11, second electric push rod;12, supporting plate;13, supporting plate;14, taking and placing groove;15, bin door;16, lock catch;17, rectangular frame plate;18, screw rod;19, sliding block;20, first motor;21, second support plate;22, third electric push rod;23, fixed plate;24, supporting column;25, second motor;26, polishing disc;27, first sprocket;28, second sprocket;29, chain. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figures 1 to 5 As shown, this utility model provides a polishing device for generator set parts, including a base 1. A first support plate 2 and two slide rails 3 are fixed to the top of the base 1. A first reserved groove 4 is opened on the top of the first support plate 2, and a second reserved groove 5 is opened on the bottom of the first support plate 2. A sliding groove 6 is opened between the first reserved groove 4 and the second reserved groove 5. A first electric push rod 7 is arranged on the left side of the first support plate 2. A push plate 8 is fixedly installed at the output end of the first electric push rod 7. The push plate 8 slides in cooperation with the inner wall of the sliding groove 6. An adjustment component is arranged on the rear side of the first support plate 2. The adjusting component is equipped with a storage bin 9, which is located directly above the first reserved slot 4. The adjusting component is used to adjust the distance between the first support plate 2 and the storage bin 9. A U-shaped seat 10 is fixed between the two slide rails 3. A second electric push rod 11 is provided on the right side of the U-shaped seat 10. A carrier plate 12 is fixedly installed at the output end of the second electric push rod 11. A support plate 13 is slidably arranged between the two slide rails 3. The support plate 13 is located below the U-shaped seat 10 and is fixedly installed at the bottom of the carrier plate 12. A polishing component is provided on the base 1. The polishing component is used for polishing the parts.
[0023] The storage bin 9 stores parts stacked sequentially from top to bottom. The distance between the storage bin 9 and the first support plate 2 can be adjusted by the adjustment component, so that the push plate 8 driven by the first electric push rod 7 can push the parts out of the bottom of the storage bin 9 one by one. The parts are moved into the U-shaped seat 10 and polished by the polishing component. Then, the second electric push rod 11 can be controlled to pull the tray 13 away from the bottom of the U-shaped seat 10, so that the parts are unloaded under their own gravity. This makes the loading and unloading of parts during polishing more time-saving and labor-saving. The push plate 8 driven by the first electric push rod 7 can cooperate with the U-shaped seat 10 to clamp the parts, making the parts more stable during polishing.
[0024] The storage bin 9 has a retrieval slot 14 on its left side and a door 15 hinged to its left side. The door 15 is used to block the retrieval slot 14 and has two latches 16 on it. The two latches 16 are used to lock the positions of the storage bin 9 and the door 15.
[0025] Open two buckles 16, turn over the door 15 so that the take and place groove 14 is exposed, so that the parts in the storage bin 9 are adjusted in position through the take and place groove 14, so as to facilitate the feeding of parts.
[0026] Wherein, the adjusting assembly includes a rectangular frame plate 17, the rectangular frame plate 17 is arranged on the first support plate 2, the upper and lower inner walls of the rectangular frame plate 17 are rotatably connected by bearings with a lead screw 18, the lead screw 18 is threadedly connected with a sliding block 19, the sliding block 19 is in sliding fit with the inner wall of the rectangular frame plate 17, and the sliding block 19 is arranged on the storage bin 9, and the top of the rectangular frame plate 17 is provided with a first motor 20, and the lead screw 18 is driven by the first motor 20.
[0027] The first motor 20 is used for driving the lead screw 18 to rotate, so that the lead screw 18 drives the sliding block 19 to move upwards in the form of lead screw transmission, so as to adjust the distance between the storage bin 9 and the first support plate 2, and better meet the feeding requirements of the parts.
[0028] Wherein, the polishing assembly includes a second support plate 21, the second support plate 21 is arranged on the base 1, the top of the second support plate 21 is provided with a third electric push rod 22, the output end of the third electric push rod 22 is fixedly installed with a fixed plate 23, the lower surface of the fixed plate 23 is rotatably connected with a load column 24 through a bearing, the bottom end of the load column 24 is provided with a polishing disc 26, the bottom of the fixed plate 23 is provided with a second motor 25, the output shaft end of the second motor 25 is fixed with a second sprocket 28, the outside of the load column 24 is fixedly sleeved with a first sprocket 27, and the outside of the first sprocket 27 and the second sprocket 28 is provided with a chain 29.
[0029] The third electric push rod 22 is used for driving the polishing disc 26 to move downwards, forcing the polishing disc 26 to abut against the parts, the second motor 25 is controlled to drive the second sprocket 28 to rotate, the second sprocket 28 drives the first sprocket 27 to rotate through the chain 29, and the first sprocket 27 drives the polishing disc 26 to rotate through the load column 24, so as to polish the parts.
[0030] The working principle and use process of the utility model:
[0031] Open two buckles 16, turn over the bin door 15, put the parts into the storage bin 9 through the taking and placing groove 14, so that the parts are orderly stacked from top to bottom, after the parts are put in place, turn over the bin door 15, lock the bin door 15 with the base 1 by using two buckles 16, according to the height of the parts, the first motor 20 can be controlled to drive the lead screw 18 to rotate, so that the lead screw 18 drives the sliding block 19 to move up in the form of lead screw transmission, the sliding block 19 drives the storage bin 9 to move up, so that the height difference between the bottom of the storage bin 9 and the bottom of the first reserved groove 4 is about 1.5 times the thickness of the parts, the first electric push rod 7 is controlled to elongate, so that the first electric push rod 7 pushes the push plate 8 to move, and the push plate 8 pushes the bottommost part of the storage bin 9, so that the part moves to the inside of the U-shaped seat 10, and the push plate 8 can clamp the part in cooperation with the U-shaped seat 10 as the push plate 8 continuously moves;
[0032] The third electric push rod 22 is controlled to push the polishing disc 26 to move down, forcing the polishing disc 26 to abut above the part, the second motor 25 is controlled to drive the second sprocket 28 to rotate, the second sprocket 28 drives the first sprocket 27 to rotate through the chain 29, and the first sprocket 27 drives the carrier column 24 to rotate, so that the carrier column 24 drives the polishing disc 26 to rotate, and the part is polished, after polishing, the third electric push rod 22 drives the polishing disc 26 to move up, the first electric push rod 7 is controlled to drive the push plate 8 to reset, so that the push plate 8 no longer clamps the part, and the second electric push rod 11 is controlled to elongate, so that the second electric push rod 11 pushes the supporting plate 13 to move away from below the U-shaped seat 10, in this way, the polished part in the U-shaped seat 10 can be discharged under the gravity of the part itself.
[0033] It should be noted that, in the present text, relational terms such as first and second and the like can only be used to distinguish one entity or operation from another entity or operation, without necessarily requiring or implying any such actual relationship or order between these entities or operations. Moreover, the terms "comprising", "containing" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such a process, method, article or apparatus.
[0034] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A polishing device for a generator set part, comprising a base (1), characterized in that: The top of the base (1) is fixed with a first support plate (2) and two slide rails (3), the top of the first support plate (2) is provided with a first reserved slot (4), the bottom of the first support plate (2) is provided with a second reserved slot (5), a sliding groove (6) is formed between the first reserved slot (4) and the second reserved slot (5), the left side of the first support plate (2) is provided with a first electric push rod (7), the output end of the first electric push rod (7) is fixedly installed with a push plate (8), the push plate (8) is in sliding fit with the inner wall of the sliding groove (6), the rear side of the first support plate (2) is provided with an adjusting assembly, the adjusting assembly is provided with a storage bin (9), the storage bin (9) is located directly above the first reserved slot (4), the adjusting assembly is used for adjusting the distance between the first support plate (2) and the storage bin (9), the two slide rails (3) are fixed with a U-shaped seat (10), the right side of the U-shaped seat (10) is provided with a second electric push rod (11), the output end of the second electric push rod (11) is fixedly installed with a carrier plate (12), the two slide rails (3) are slidably provided with a supporting plate (13), the supporting plate (13) is located below the U-shaped seat (10), and the supporting plate (13) is fixedly installed at the bottom of the carrier plate (12), the base (1) is provided with a polishing assembly, and the polishing assembly is used for polishing parts.
2. A polishing apparatus for a generator set component according to claim 1, characterized in that: The left side of the storage bin (9) is provided with a taking and placing slot (14), the left side of the storage bin (9) is hingedly provided with a bin door (15), and the bin door (15) is used for plugging the taking and placing slot (14).
3. A polishing apparatus for a generator set component according to claim 2, wherein: The bin door (15) is provided with two lock buckles (16), and the two lock buckles (16) are used for locking the positions of the storage bin (9) and the bin door (15).
4. A polishing apparatus for a generator set component according to claim 1, characterized in that: The adjusting assembly comprises a rectangular frame plate (17), the rectangular frame plate (17) is arranged on the first support plate (2), a lead screw (18) is rotatably connected between the upper and lower inner walls of the rectangular frame plate (17) through a bearing, a sliding block (19) is threadedly connected to the lead screw (18), the sliding block (19) is in sliding fit with the inner wall of the rectangular frame plate (17), and the sliding block (19) is arranged on the storage bin (9).
5. A polishing apparatus for a generator set component as claimed in claim 4, wherein: The top of the rectangular frame plate (17) is provided with a first motor (20), and the lead screw (18) is driven by the first motor (20).
6. A polishing apparatus for a generator set component according to claim 1, characterized in that: The polishing assembly comprises a second support plate (21), the second support plate (21) is arranged on the base (1), the top of the second support plate (21) is provided with a third electric push rod (22), the output end of the third electric push rod (22) is fixedly installed with a fixed plate (23), the lower surface of the fixed plate (23) is rotatably connected with a carrier column (24) through a bearing, and the bottom end of the carrier column (24) is provided with a polishing disc (26).
7. A polishing apparatus for a generator set component as claimed in claim 6, wherein: The bottom of the fixed plate (23) is provided with a second motor (25), the output shaft end of the second motor (25) is fixedly provided with a second sprocket (28), the outside of the carrier column (24) is fixedly sleeved with a first sprocket (27), and the outside of the first sprocket (27) and the second sprocket (28) is provided with a chain (29).