Pneumatic drawing die device for horizontal forming machine
By using a pneumatic die-pulling device for a horizontal forming machine, precise control of the belt is achieved through a dual-axis double-acting cylinder and pulley system, solving the problem of belt loosening in traditional high-pressure forming machines and improving the safety and efficiency of blank forming.
Patent Information
- Application Number
- CN202423045849.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Traditional high-pressure forming machines require frequent adjustment of the tension wheel to prevent the belt from loosening, resulting in poor blank forming effect, high scrap rate, and affecting work efficiency and quality.
A pneumatic die-pulling device for horizontal forming machines is adopted. The belt is precisely controlled by a dual-axis reciprocating cylinder and a pulley block, eliminating the tension wheel. The mold opening and closing control is achieved by using a closed-loop structure and pulley block.
It improves the safety and efficiency of billet forming, ensures the quality of billet forming, and reduces the scrap rate.
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Figure CN223630600U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a toilet bowl forming equipment, specifically a pneumatic draw mould device for horizontal forming machine. BACKGROUND
[0002] At present, the high-pressure forming machine for producing toilet bowl sanitary wares of domestic and foreign sanitary ceramic production enterprises all adopts the up-down and left-right open mould type to produce the blank body. The high-pressure forming equipment of this traditional type is mostly suitable for the forming process of a large number of blank bodies of the same model. In the forming process, the horizontal pulling of the mould is realized through the pulling assembly such as a belt to achieve the purpose of opening and closing the mould. In the traditional forming machine, a tension pulley needs to be installed in the middle part of the belt to realize the tension control of the belt to prevent the belt from loosening and slipping in the repeated back-and-forth movement. However, the tension pulley needs to be adjusted every time a certain period of time is used or a blank mould of a different type (with different weights) is replaced, and the process is complicated. If forgotten, the danger of the compactness of the blank mould being not tight due to the insufficient tension of the belt will occur, resulting in poor blank forming effect, high scrap rate, and serious influence on work efficiency and quality. CONTENT OF THE UTILITY MODEL
[0003] The utility model is directed to the technical defects mentioned in the background art, and provides a pneumatic draw mould device for horizontal forming machine.
[0004] The utility model adopts the technical scheme of a pneumatic draw mould device for horizontal forming machine, which comprises a mounting frame, a draw mould cylinder and a belt,
[0005] A plurality of mounting frames are sequentially installed on the rack at the top of the forming machine, a pulley block is arranged on the mounting frame, the two ends of the belt pass through the pulley block and are connected with the extension ends of the two ends of the draw mould cylinder respectively to form a closed loop structure, and the horizontal movement of the belt is realized through the extension and retraction of the extension end of the draw mould cylinder.
[0006] As a preferred technical scheme, the mounting frame comprises a first mounting frame, a second mounting frame and a third mounting frame.
[0007] The first mounting frame and the third mounting frame are respectively installed on the inner sides of the two ends in the horizontal direction of the rack, and the inner sides of the first mounting frame and the third mounting frame are both provided with pulley blocks.
[0008] The second mounting frame is hung at the middle position in the horizontal direction of the rack, and the lower end of the second mounting frame is fixedly connected with the free end of the belt.
[0009] As a preferred technical scheme, the first mounting frame comprises a mounting plate and a frame body, the pulley block is installed on the inner side of the lower part of the frame body, and the connecting plate for fixing the free end of the belt is arranged on the inner side of the upper part of the frame body.
[0010] As a preferred technical solution: the pulling cylinder is a dual-axis double-acting cylinder, the middle part of which is mounted on the machine frame through a cylinder fixing bracket, and both ends of which are protruding ends. The cylinder extends and retracts to drive the belt to move left and right.
[0011] As a preferred technical solution: a movable pulley is installed on each of the two extended ends of the pulling cylinder, one free end of the belt passes over the movable pulley and is fixed to the bottom of the second mounting frame, and the other free end of the belt passes over the movable pulley and is fixed to the connecting plate on the first mounting frame.
[0012] As a preferred technical solution, it also includes auxiliary frames; multiple auxiliary frames are suspended on the frame, including a lifting frame and rollers; the belt passes through the lifting frame and is placed on the rollers, slidingly engaging with the rollers.
[0013] Compared with the prior art, the pneumatic drawing device disclosed in this utility model is suitable for forming equipment with a large blanking space, such as horizontal forming machines. It does not require the addition of tensioning rollers, and achieves precise control of the left and right movement of the belt through a two-way cylinder. It adopts a dual-axis reciprocating cylinder and a pulley group to achieve double mold opening and closing control, which improves safety and ensures the forming efficiency and quality of the blank. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0015] Figure 2 This is a schematic diagram of the structure of the mold-pulling cylinder and the first mounting bracket in this utility model.
[0016] Figure 3 This is a schematic diagram of the second mounting bracket structure in this utility model.
[0017] Figure 4 This is a schematic diagram of the auxiliary frame structure in this utility model.
[0018] In the diagram: First mounting bracket 1, cylinder fixing bracket 2, second mounting bracket 3, cylinder 4, auxiliary bracket 5, tail pulley group 6, third mounting bracket 7, head pulley group 8, belt 9, movable pulley 10. Detailed Implementation
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0020] See appendix Figures 1-4 The pneumatic drawing device disclosed in this utility model is suitable for forming equipment with a large blank-taking space, such as horizontal forming machines.
[0021] The horizontal forming machine uses a pneumatic draw die device, which comprises a first mounting frame 1, a cylinder fixing frame 2, a second mounting frame 3, a draw die cylinder 4, an auxiliary frame 5, a tail pulley set 6, a third mounting frame 7, a head pulley set 8, a belt 9 and a movable pulley 10. The mounting frames are sequentially mounted on the rack at the top of the forming machine, the mounting frames are provided with pulley sets, the two ends of the belt 9 pass through the pulley sets and are connected with the two ends of the draw die cylinder 4 respectively, so as to form a closed loop structure, and the horizontal movement of the belt is realized through the extension and retraction of the extension end of the draw die cylinder 4.
[0022] In the embodiment, the mounting frames comprise the first mounting frame 1, the second mounting frame 3 and the third mounting frame 7. The first mounting frame 1 and the third mounting frame 7 are respectively mounted on the inner sides of the two ends in the horizontal direction of the rack, and the inner sides of the first mounting frame 1 and the third mounting frame 7 are both provided with pulley sets, i.e. the tail pulley set 6 and the head pulley set 8. Referring to the attached drawings, Figures 1-2 The tail pulley set 6 and the head pulley set 8 both comprise two groups of pulleys arranged side by side. The second mounting frame 3 is hung at the middle position in the horizontal direction of the rack, and the lower end of the second mounting frame 3 is fixedly connected with the free end of the belt 9.
[0023] As a preferred embodiment, the first mounting frame 1 comprises a mounting plate 1-1 and a frame body 1-2. The frame body 1-2 is internally provided with the head pulley set 8 at the lower part, and the upper part of the frame body 1-2 is provided with a connecting plate 1-3 for fixing the free end of the belt 9. The mounting plate 1-1 is an L-shaped plate, the vertical face of which is connected with the upper part of the frame body 1-2 through connecting members such as bolts, and the horizontal face of which is connected with the rack through connecting members such as bolts. The frame body 1-2 is an L-shaped plate, and the horizontal face of the lower section of the frame body 1-2 is connected with the rack through connecting members such as bolts.
[0024] As another preferred embodiment, the draw die cylinder 2 is a double-shaft compound cylinder, the middle part of which is mounted on the rack through the cylinder fixing frame 2, and the two ends of the cylinder are both extension ends, and the cylinder drives the belt to move left and right through extension and retraction. The two extension ends of the draw die cylinder 2 are respectively provided with a movable pulley 10, i.e. a first movable pulley 10-1 and a second movable pulley 10-2. One free end of the belt 9 is wound around the first movable pulley 10-1 and then fixed to the bottom of the second mounting frame 3, and the other free end of the belt 9 is wound around the second movable pulley 10-2 and then fixed to the connecting plate 1-3 on the first mounting frame 1.
[0025] As a preferred embodiment, the cylinder fixing frame 2 comprises a hanging frame 2-1 and a fixing frame body 2-2, the hanging frame 2-1 is fixedly mounted on the rack through connecting members such as bolts, and the fixing frame body 2-2 is mounted on the outside of the draw die cylinder 4.
[0026] As a preferred embodiment, the utility model further comprises the auxiliary frame 5. A plurality of auxiliary frames 5 are hung on the rack, and in the embodiment, two auxiliary frames 5 are included. The auxiliary frame 5 comprises a hanging frame 5-1 and a roller 5-2, the belt 9 passes through the hanging frame 5-1 and is in sliding cooperation with the roller 5-2.
[0027] See Figure 2 The working process of the utility model is as follows:
[0028] One free end of the belt 9 is sequentially wound around two pulleys of the head pulley set 8 from below to above, is horizontally folded back, is wound around the second movable pulley 10-2 of the extension end of the die cylinder 4, is horizontally folded back and is fixedly connected with the connecting plate 1-3;
[0029] The other free end of the belt 9 horizontally extends to the third mounting frame 7 at the other end of the rack, is sequentially wound around two pulleys of the tail pulley set 6 from below to above, is horizontally folded back, passes through the auxiliary frame 5 and is slidably connected with the roller, is then wound around the first movable pulley 10-1 of the other extension end of the die cylinder 5, is horizontally folded back again and is fixedly connected with the connecting piece at the lower part of the second mounting frame 3;
[0030] The extension and retraction of the two extension ends of the die cylinder 5 drive the two movable pulleys 10 to tighten the belt, thereby driving the left and right movement of the lower belt, so that the opening and closing of the blank mold fixed on the lower belt are realized.
Claims
1. A horizontal forming machine pneumatic draw die device, comprising a mounting frame, a draw die cylinder and a belt, characterized in that: a plurality of mounting frames are sequentially mounted on the frame at the top of the forming machine, a pulley block is arranged on the mounting frame, the two ends of the belt pass through the pulley block and are connected with the two ends of the draw die cylinder respectively, forming a closed loop structure, and the horizontal movement of the belt is realized through the extension and retraction of the extension end of the draw die cylinder. The mounting frame comprises a first mounting frame, a second mounting frame and a third mounting frame.
2. The pneumatic draw head device for a horizontal forming machine according to claim 1, characterized in that: The first mounting frame and the third mounting frame are respectively mounted on the inner side of the two ends in the horizontal direction of the frame, and the inner side of the first mounting frame and the third mounting frame is respectively mounted with a pulley block. The second mounting frame is suspended at the middle position in the horizontal direction of the frame, and the lower end of the second mounting frame is fixedly connected with the free end of the belt. The first mounting frame comprises a mounting plate and a frame body, the pulley block is mounted on the inner side of the lower part of the frame body, and the connecting plate for fixing the free end of the belt is arranged on the inner side of the upper part of the frame body.
3. The pneumatic draw head apparatus for a horizontal forming machine of claim 1 wherein: The draw die cylinder is a double-shaft double-acting cylinder, the middle part of which is mounted on the frame through a cylinder fixing frame, and the two ends thereof are extension ends, and the cylinder extension and retraction drives the belt to move left and right.
4. The pneumatic draw head apparatus for a horizontal forming machine of claim 1 wherein: The two extension ends of the draw die cylinder are respectively mounted with a movable pulley, one free end of the belt passes through the movable pulley and is fixed with the bottom of the second mounting frame, and the other free end of the belt passes through the movable pulley and is fixed with the connecting plate on the first mounting frame.
5. The pneumatic draw head device for a horizontal forming machine according to claim 4, characterized in that: Further comprising an auxiliary frame, a plurality of auxiliary frames are suspended on the frame, comprising a suspension frame and a roller, the belt passes through the suspension frame and is placed on the roller and is in sliding cooperation with the roller.
6. The pneumatic draw head apparatus for a horizontal forming machine of claim 1 wherein: