Ton bag clamping device
By designing the clamping body, clamping plates, and adjustment components in coordination, the ton bag clamping system is automated, solving the problem of non-adjustable clamping force and range in existing technologies, and improving loading and unloading efficiency and the cleanliness of the working environment.
Patent Information
- Application Number
- CN202423216583.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The existing ton bag clamping devices have non-adjustable clamping force and range, resulting in low applicability and flexibility, serious dust floating, and low loading and unloading efficiency.
A ton bag clamping device was designed, including a clamping body, a clamping plate and an adjusting component. The clamping force and range can be adjusted by the cooperation of a clamping cylinder, a spring and a sliding component. A dust collection device is also provided to handle dust.
It enables precise adjustment of clamping force and range, improves loading and unloading efficiency, reduces dust pollution, and enhances the cleanliness and safety of the working environment.
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Figure CN223631910U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of clamping tool, specifically relates to a ton bag clamping device. BACKGROUND
[0002] In the glass manufacturing industry, a large number of glass raw materials of various types need to be fed from a feeding port, stored in a large bin and conveyed to a mixing bin for mixing, and finally discharged from a discharge port, which is connected to a ton bag for receiving the materials. The ton bag is a simple structure, light in weight, foldable, recyclable, small in footprint and low in price, and easy to carry and load. However, the existing ton bag loading and unloading equipment is mostly manually or pneumatically operated, which is low in efficiency, has a large amount of dust floating, and has the disadvantages of unadjustable clamping force and the like.
[0003] Chinese patent CN 221091497 U discloses a bag clamping structure of a ton bag packaging machine, which can improve the clamping firmness of the bag opening and the filling pipe of the ton bag. However, the clamping force and range of the device are not adjustable, which results in low applicability and flexibility of the device. SUMMARY
[0004] In order to overcome the above-mentioned shortcomings of the prior art, the utility model aims to provide a ton bag clamping device, which solves the technical problem of unadjustable clamping force and range of the clamping device in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0006] A ton bag clamping device includes a clamping body and two clamping pieces, and a set of adjusting assemblies is arranged on each side of the clamping body, one end of each adjusting assembly is connected to one clamping piece, and the adjusting assemblies are arranged close to the clamping body.
[0007] The adjusting assembly includes a sliding assembly, a spring and a clamping cylinder, the clamping piece is connected to the sliding assembly, the spring is installed in the sliding assembly, the spring is connected to the clamping cylinder through a connecting assembly, the clamping cylinder is connected to an electromagnetic valve, the extension and contraction of the clamping cylinder drive the elongation or shortening of the spring, and then drive the clamping or loosening of the clamping piece.
[0008] Further preferably, a flange is connected to the top of the clamping body, which is used to be connected and fixed with a discharge bin outlet gate valve.
[0009] Preferably, the sliding assembly includes a sliding plate and a sliding rail, the clamping piece is connected to the sliding plate, the sliding plate is slidingly connected to the sliding rail, and the sliding rail moves on the sliding plate.
[0010] Further preferably, a vertical plate is vertically connected to the sliding plate, and the vertical plate is connected with the spring on the side facing the clamping sheet, and the vertical plate is used to fix the spring on the sliding plate to ensure the stability of the spring to the clamping sheet.
[0011] Further preferably, a groove is arranged on the surface of the sliding rail, and the width of the groove is consistent with the width of the sliding plate, so as to ensure the smooth sliding of the sliding plate on the sliding rail, avoid the shaking and deviation in the sliding process, and further improve the accuracy and stability of clamping.
[0012] Preferably, a positioning block is arranged between the spring and the connecting assembly.
[0013] Further preferably, the positioning block comprises a plurality of bolts and a block body, a through hole is arranged in the block body, the connecting assembly is arranged in the through hole on the side facing the clamping cylinder, and the spring is arranged in the through hole on the side facing the clamping body.
[0014] Preferably, the connecting assembly comprises a limiting piece, a long rod and a bearing, the limiting piece is connected to one end of the positioning block, the limiting piece is connected with the bearing through the long rod, and the bearing is connected with the clamping cylinder at the end away from the long rod.
[0015] A baffle is arranged on the connecting assembly, and a through hole is arranged in the baffle, and the long rod is arranged in the through hole.
[0016] The connecting assembly helps to adjust the stable connection and transmission between the components of the adjusting assembly, so as to ensure that the driving force of the clamping cylinder can be accurately transmitted to the clamping sheet, thereby realizing effective clamping.
[0017] Further preferably, one end of the baffle is slidingly connected with the sliding assembly, so as to ensure that the driving force of the clamping cylinder is applied to the spring through the connecting assembly in a specified direction, and the accuracy of the clamping force of the clamping device is improved.
[0018] Preferably, a dust suction cover is arranged in the clamping body, and the dust suction cover is connected with a dust suction pipeline.
[0019] Preferably, a plurality of suction ports are arranged in the dust suction cover.
[0020] Preferably, the dust suction pipeline is symmetrically provided with two.
[0021] Preferably, a dust collecting port is arranged on one side of the clamping body.
[0022] Preferably, the fixing piece comprises a support, the support comprises a first long plate and a second long plate, the clamping body is connected with the first long plate, and the first long plate is connected with the second long plate perpendicularly.
[0023] Preferably, a sealing strip is attached to the inner side of the clamping piece.
[0024] The power transmission principle of the clamping device: the clamping cylinder is the main power source of the clamping device. When the electromagnetic valve receives a signal, it controls the extension and retraction of the clamping cylinder. The extension or retraction of the cylinder generates a pushing or pulling force, which is the basis of the entire clamping action. The long rod serves as a key component connecting the cylinder and the spring, and plays a transmission role. When the cylinder is extended, it pushes the limiting piece and the positioning block through the long rod, and then compresses the spring, so that the clamping piece moves to the center to clamp the ton bag. Conversely, when the cylinder is shortened, the spring force is released through the long rod and the limiting piece, so that the clamping piece is loosened. The limiting piece and the positioning block jointly play the role of guiding and positioning. The positioning block is fixed at one end of the spring, and the limiting piece is connected with the long rod. In this way, when the cylinder acts, the long rod pushes the positioning block and the spring through the limiting piece, ensuring that the direction of power transmission is accurate. At the same time, the design of the limiting piece and the positioning block also limits the excessive deformation of the spring, maintaining the stability of the clamping force. The spring is an important energy storage element in the clamping device. When the cylinder is extended, the spring is compressed and stores energy. When the cylinder is shortened, the spring releases energy and pushes the clamping piece to loosen. The stiffness and pre-tightening force of the spring determine the size and range of the clamping force. By adjusting the stiffness and pre-tightening force of the spring, the clamping force and range can be accurately controlled.
[0025] Adjustment of clamping force: the clamping force is mainly determined by the stiffness and pre-tightening force of the spring. By replacing springs with different stiffness or adjusting the pre-tightening force, the size of the clamping force can be changed. In addition, the pushing force of the cylinder can also be adjusted by the control of the electromagnetic valve, so as to further adjust the clamping force.
[0026] Adjustment of clamping range: the clamping range is mainly determined by the length of the long rod and the extension stroke of the cylinder. By adjusting the length of the long rod or the extension stroke of the cylinder, the distance between the clamping pieces can be changed, so as to clamp ton bags of different sizes. At the same time, the design of the limiting piece and the positioning block also ensures the stability and accuracy of the clamping range.
[0027] Compared with the prior art, the utility model has the following beneficial effects:
[0028] The utility model provides a kind of ton bag clamping device, including clamping body, clamping piece and adjusting assembly, wherein, the setting of sliding assembly realizes the adjustment of clamping piece clamping range, so that clamping device can adapt to ton bag of different sizes;Spring is used as elastic element, and it plays the role of buffering and restoring force during clamping process, when clamping cylinder provides clamping force, spring will be compressed;When clamping force is released, spring will push clamping piece back to initial position, thereby adjusting initial tension and restoring force in clamping process, so as to realize the preliminary adjustment of clamping force;Connecting assembly connects spring and clamping cylinder into a whole, to ensure that they can work cooperatively;Clamping cylinder is the main power source of providing clamping force, by controlling the working pressure or extension length of clamping cylinder, the size of clamping force can be accurately adjusted, in conclusion, by the cooperation of sliding assembly, spring and clamping cylinder, the technical problem of unadjustable clamping force and range of clamping device in prior art is solved.
[0029] Further, by setting the positioning block to limit the movement range of the sliding plate and the clamping piece, it is ensured that they will not exceed the predetermined position during clamping, by adjusting the position or number of the positioning block, the stroke of the clamping piece can be changed, thereby affecting the size of the clamping force.
[0030] Further, in the connecting assembly, the limiting piece is connected with the positioning block, ensuring the stability of the spring during elongation or shortening, preventing excessive deformation or deviation of the spring from the predetermined track, thereby ensuring accurate control of the clamping force;The long rod serves as a bridge connecting the limiting piece and the bearing, not only transmitting the power of the clamping cylinder, but also adjusting the relative position between the spring and the clamping cylinder through its length, thereby affecting the clamping range and force, the design of the long rod makes the adjustment of clamping force more flexible and accurate;The bearing is connected to the other end of the long rod and connected with the clamping cylinder. The presence of the bearing allows smooth rotation of the long rod when subjected to the thrust of the cylinder, reducing friction and wear, improving the efficiency and life of the entire adjusting assembly. At the same time, the bearing also plays a supporting and positioning role, ensuring the stability and accuracy of the clamping action;The baffle is provided with a through hole through which the long rod is arranged, which fixes the position of the long rod and prevents lateral movement or falling of the long rod during the force process. This further enhances the stability and reliability of the adjusting assembly, ensuring that the driving force of the clamping cylinder is applied to the spring in the specified direction through the connecting assembly, improving the accuracy of the clamping force of the clamping device.
[0031] Further, the sliding assembly mainly consists of a sliding plate and a sliding rail, and the sliding connection between them allows the clamping piece to move in the horizontal direction. This design allows the clamping device to adapt to ton bags of different sizes and ensures that the clamping piece is evenly distributed on both sides of the ton bag.
[0032] Further, the design of the dust cover and the dust suction pipeline allows dust generated during the clamping of the ton bag to be collected and treated at the same time, avoiding pollution of the environment and the operator, and improving the cleanliness and safety of the working environment.
[0033] Further, the dust absorption ports inside the dust cover can more effectively collect dust, improve the dust suction efficiency, and ensure the cleanliness of the working environment.
[0034] Further, the two dust suction pipelines arranged symmetrically can ensure the uniformity and efficiency of dust collection, avoid dust accumulation on one side, and improve the dust suction effect.
[0035] Further, the design of the dust collection port allows the collected dust to be easily discharged or treated, avoiding dust accumulation inside the device and maintaining the cleanliness and efficient operation of the device.
[0036] Further, the bracket provided on the clamping body provides stable support for the adjustment of the clamping body, and allows the adjustment assembly and the fixing member to be firmly connected together, ensuring the stability and reliability of the entire device.
[0037] Further, the sealing strip attached to the inner side of the clamping piece can ensure that a good seal is formed between the clamping piece and the ton bag during the clamping of the ton bag, preventing dust leakage and improving the dust suction effect, while protecting the clamping piece from wear and tear. BRIEF DESCRIPTION OF DRAWINGS
[0038] Figure 1 is a structural diagram of the clamping device of the utility model;
[0039] Figure 2 is a front view of the clamping device of the utility model;
[0040] Figure 3 is a sectional view of the clamping device of the utility model along the A-A plane;
[0041] Figure 4 is a structural diagram of the driving assembly of the utility model;
[0042] Figure 5 is a top view of the driving assembly of the utility model;
[0043] Figure 6 is a front view of the driving assembly of the utility model;
[0044] Figure 7 is a structural diagram of the driving assembly of the utility model;
[0045] Wherein: 1-holding body; 11-flange; 2-dust collecting port; 3-bracket; 311-first long plate; 312-second long plate; 4-slideway; 5-clamping cylinder; 6-positioning block; 7-spring; 8-clamping piece; 9-hook; 10-dust suction pipeline; 11-dust suction cover; 12-slideway plate; 13-connecting assembly; 131-limiting piece; 132-long rod; 133-bearing; 14-baffle. DETAILED DESCRIPTION
[0046] In order to make the person skilled in the art better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the scope of protection of the present application.
[0047] It should be noted that the terms "first", "second" and the like in the specification and claims of the present application and the above drawings are used to distinguish similar objects, and do not have to be used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not have to be limited to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0048] The present application will be further described in detail below with reference to the drawings and embodiments:
[0049] The present application designs a ton bag clamping device, including dust collecting part, adjusting assembly and driving control part, driving control part includes clamping cylinder 5 and electromagnetic valve connected therewith. The adjusting assembly is used for fixing the ton bag, and is provided with a force adjusting device, so that the clamping force can be adjusted according to the size and material of the ton bag. The driving control part is used for controlling the opening and closing of the driving device. The driving device is pneumatically driven. It can be connected to the PLC control system for control. The overall design is simple, the disassembly and assembly operation is convenient, the manufacturing cost is low, and the ton bag can be quickly installed and removed during the use of the ton bag material receiving mode, which saves time and labor, reduces dust concentration and improves work efficiency.
[0050] Reference Figures 1 to 7
[0051] Embodiment 1
[0052] As Figures 1-7 The utility model discloses a ton bag clamping device, including clamping body 1, the symmetrical connection adjusting assembly of both sides of clamping body 1, the one end of adjusting assembly near clamping body 1 is connected ring formula fixed clamping piece 8, and clamping piece 8 is ring formula fixed clamping piece 8, mainly clamps and loosens ton bag bag mouth, and the inboard of clamping piece 8 is pasted with sealing strip, can ensure when clamping ton bag, the good sealing between clamping piece 8 and ton bag is formed, prevents dust leakage, improves dust absorption effect, protects clamping piece 8 from abrasion simultaneously.
[0053] The adjusting assembly includes a sliding assembly, a spring 7 and a clamping cylinder 5, the clamping piece 8 is connected with the sliding assembly, the spring 7 is installed in the sliding assembly, the spring 7 ensures the clamping force buffering and the correct position of the clamping force, the spring 7 is connected with the clamping cylinder 5 through the connecting assembly 13, and the clamping cylinder 5 is connected with the electromagnetic valve.
[0054] Further preferably, a flange 11 is connected above the clamping body 1 for connecting and fixing with the discharge bin outlet gate valve.
[0055] Preferably, the sliding assembly includes a sliding plate 12 and a sliding rail 4, the clamping piece 8 is connected with the sliding plate 12, the sliding plate 12 is slidably connected with the sliding rail 4, so that the driving force of the sliding assembly applied to the clamping piece 8 is in the specified direction, the sliding plate 12 slides in parallel through the sliding rail 4, the sliding rail 4 is connected with the clamping cylinder 5 through the connecting assembly, when the ton bag needs to be clamped, the clamping cylinder 5 extends (moves towards the side of the clamping body 1), when the ton bag needs to be loosened, the clamping cylinder 5 retracts (moves away from the side of the clamping body 1).
[0056] Further preferably, a vertical plate is connected with the sliding plate 12, the vertical plate is connected with the spring 7 towards the side of the clamping piece 8, and the vertical plate is used for fixing the spring 7 on the sliding plate 12, so as to ensure the stability of the spring 7 applied to the clamping piece 8.
[0057] Further preferably, a groove is formed in the surface of the sliding rail 4, and the width of the groove is consistent with the width of the sliding plate 12, so as to ensure the smooth sliding of the sliding plate 12 on the sliding rail 4, avoid shaking and deviation in the sliding process, and further improve the accuracy and stability of clamping.
[0058] Preferably, a positioning block 6 is arranged between the spring 7 and the connecting assembly 13.
[0059] Further preferably, the positioning block 6 includes a plurality of bolts and a block body, a through hole is formed in the block body, the connecting assembly 13 is arranged in the through hole towards the side of the clamping cylinder 5, the spring 7 is arranged in the through hole towards the side of the clamping body 1, and the bolts are arranged on the block body and used for fixing the connecting assembly 13 and the spring 7.
[0060] Preferably, the connecting assembly 13 is provided with a baffle 14, and the baffle 14 is provided with a through hole for passing the connecting assembly.
[0061] Further preferably, one end of the baffle 14 is in sliding connection with the slide rail 4, so as to ensure that the driving force of the clamping cylinder 5 is accurately applied to the spring 7 in a specified direction through the connecting assembly 13.
[0062] Preferably, the connecting assembly 13 comprises a limiting piece 131, a long rod 132 and a bearing 133, one end of the limiting piece 131 is connected to the connecting assembly 13, the limiting piece 131 is connected to the bearing 133 through the long rod 132, and one end of the bearing 133 away from the long rod 132 is connected to the clamping cylinder 5. The connecting assembly 13 helps to adjust the stable connection and transmission between the components of the adjusting assembly, and ensures that the driving force of the clamping cylinder 5 can be accurately transmitted to the clamping piece 8, so as to realize effective clamping.
[0063] Preferably, the clamping body 1 is provided with a dust suction cover 11 inside, and the dust suction cover 11 mainly sucks and transports the floating dust in the ton bag to the dust collecting port 2, and the dust suction cover 11 is connected to the dust suction pipeline 10.
[0064] Preferably, the dust suction cover 11 is provided with a plurality of suction ports inside, and through the double-layer dust suction pipeline 10 of the discharge port, the dust suction cross-sectional area can be changed, the dust can be collected to the dust collector, and the dust can be conveniently and quickly adsorbed.
[0065] The dust suction pipeline 10 is symmetrically provided with two.
[0066] One side of the clamping body 1 is provided with a dust collecting port 2.
[0067] The clamping body 1 is connected to the adjusting assembly through the support 3, the support 3 comprises a first long plate 311 and a second long plate 312, the clamping body 1 is connected to the first long plate 311, and the first long plate 311 is connected to the second long plate 312 perpendicularly.
[0068] The inner side of the clamping piece 8 is attached with a sealing strip.
[0069] Hooks 9 are symmetrically arranged on both sides of the clamping body 1, mainly for facilitating the installation of the ton bag on site.
[0070] The driving control of the clamping cylinder 5 is mainly realized by an electromagnetic valve, which also includes an electromagnetic opening and closing valve, a rotating switch and a PLC system. The clamping cylinder 5 mainly provides driving force, the electromagnetic valve mainly controls the closing of the gas circuit according to the program design, the electromagnetic opening and closing valve is arranged on the pipeline connected with the dust collecting port 2 and mainly controls dust collection according to the set dust collection signal and time setting, the rotating switch mainly indicates and clarifies the state of the manually operated cylinder, and the PLC system mainly integrates control of all signal inputs and outputs and is used for realizing automatic opening and closing of the clamp.
[0071] Working principle:
[0072] When the ton bag needs to be clamped, the clamping cylinder 5 starts to work, pushes the connecting assembly and the sliding plate 12 to move along the slide rail 4, and makes the clamping piece 8 close to the ton bag. In this process, the spring 7 is compressed, providing a certain buffer and restoring force. The positioning block 6 ensures that the sliding plate 12 and the clamping piece 8 will not exceed the predetermined position. When the clamping piece 8 contacts the ton bag and exerts a clamping force, the size of the clamping force can be changed by adjusting the working pressure or the extension length of the clamping cylinder 5. During the clamping process, if the size or shape of the ton bag changes, the elasticity of the spring 7 and the sliding property of the sliding plate 12 can ensure that the clamping piece 8 is always close to the ton bag, maintaining a stable clamping force. When the clamping force needs to be released, the clamping cylinder 5 retracts, and the spring 7 pushes the clamping piece 8 and the sliding plate 12 back to the initial position.
[0073] The above is only to illustrate the technical idea of the present application, and cannot limit the protection scope of the present application. Any modification made on the basis of the technical scheme according to the technical idea of the present application falls within the protection scope of the claims of the present application.
Claims
1. A ton bag clamping device, characterized by, The clamp body (1) and two clamping pieces (8) are provided with a set of adjusting assemblies on both sides of the clamp body (1), and the adjusting assembly is connected with one clamping piece (8) near one end of the clamp body (1); The adjusting assembly comprises a sliding assembly, a spring (7) and a clamping cylinder (5), the clamping piece (8) is connected with the sliding assembly, the spring (7) is installed in the sliding assembly, the spring (7) is connected with the clamping cylinder (5) through a connecting assembly (13), the clamping cylinder (5) is connected with a solenoid valve, the extension and contraction of the clamping cylinder (5) drives the extension and contraction of the spring (7), and then drives the clamping or loosening of the clamping piece (8).
2. A ton bag clamping device according to claim 1, characterized in that The positioning block (6) is arranged between the spring (7) and the connecting assembly (13).
3. A ton bag clamping device according to claim 2, characterized in that The connecting assembly (13) comprises a limiting piece (131), a long rod (132) and a bearing (133), one end of the positioning block (6) towards the connecting assembly is connected with the limiting piece (131), the limiting piece (131) is connected with the bearing (133) through the long rod (132), and one end of the bearing (133) away from the long rod (132) is connected with the clamping cylinder (5). The connecting assembly (13) is provided with a baffle (14), a through hole is formed in the baffle (14), and the long rod (132) is arranged in the through hole.
4. The ton bag clamping device according to claim 1, wherein The sliding assembly comprises a sliding plate (12) and a sliding rail (4), the sliding plate (12) is connected with the sliding rail (4) in a sliding manner, and the sliding rail (4) moves on the sliding plate (12).
5. A ton bag clamping device according to claim 1, characterized in that The clamp body (1) is provided with a dust suction cover (11) inside, and the dust suction cover (11) is connected with a dust suction pipeline (10).
6. A ton bag clamping device according to claim 5, characterized in that A plurality of suction ports are arranged in the dust suction cover (11).
7. A ton bag clamping device according to claim 5, wherein The dust suction pipeline (10) is symmetrically provided with two.
8. A ton bag clamping device according to claim 1, characterized in that A dust collecting port (2) is formed in one side of the clamp body (1).
9. A ton bag clamping device according to claim 1, characterized in that The clamp body (1) is connected with the adjusting assembly through a support (3), the support (3) comprises a first long plate (311) and a second long plate (312), the clamp body (1) is connected with the first long plate (311), and the first long plate (311) is connected with the second long plate (312) perpendicularly.
10. The ton bag clamping device according to claim 1, wherein A sealing strip is attached to the inner side of the clamping piece (8).
Citation Information
Patent Citations
Bag clamping structure of ton bag packaging machine
CN221091497U