Railway vehicle part transfer trolley

By designing a rail vehicle parts transfer trolley, and using a universal wheel frame, scissor lift, and tactile sensors, semi-automatic transfer of braking units was achieved, solving the problems of high intensity and safety hazards caused by manual transfer, and improving transfer efficiency and safety.

CN223632421UActive Publication Date: 2025-12-05CHENGDU CRRC SIFANG RAILWAY CO LTD
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Patent Information

Application Number
CN202422202996.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-12-05
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

The current method of transferring braking units mainly relies on manual labor, which leads to high labor intensity for workers and an increased probability of safety accidents.

Method used

A rail vehicle parts transfer trolley was designed, which adopts a frame with universal wheels, a scissor lift and a roller conveyor. Combined with tactile sensors and a control box, it realizes semi-automatic lifting. Through the cooperation of frame pushing and the lift, manual operation is reduced.

Benefits of technology

It reduces the labor intensity of workers, improves the safety of transportation, and realizes the convenient transfer of braking units and a safe and efficient transportation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a railway vehicle part transfer trolley, which belongs to the technical field of rail transit, aims to solve the problem that an existing brake unit is mainly held on transverse roller conveying equipment in a manual mode, and comprises a frame, wheels are arranged at the bottom of the frame, a lifter is arranged at the top of the frame, and a brake unit is arranged on the lifter. A roller conveyor is arranged at the top of the lifter; according to the utility model, the braking unit can be conveniently transferred through the arranged frame, the roller conveyor can be lifted through the arranged lifter, when the roller conveyor descends to the lowest position, a worker can conveniently place the braking unit on the roller conveyor, and when the roller conveyor ascends to the higher position, the worker can conveniently place the braking unit on the roller conveyor. The roller conveyor can be flush with the transverse roller conveying equipment on one side of the cleaning room, and workers can conveniently push the net baskets to the transverse roller conveying equipment.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to rail transit technical field, concretely relates to a rail vehicle spare part transfer trolley. BACKGROUND

[0002] Rail train is the carrying tool in rail transit, has independent running track. It is by traction locomotive and the car of carrying goods or passenger and is linked into a group of cars. The vehicle of train is divided into locomotive and vehicle, the function of locomotive is to provide power for train, and the function of vehicle is to realize the function of train carrying goods. Because of the difference of carrier type, rail train and highway train belong to train. In China, according to the operating speed, rail train is divided into high-speed motor train unit, fast motor train unit and ordinary train set from fast to slow.

[0003] Rail train includes brake unit assembly, at present, the cleaning mode of each component of brake unit is to transfer brake unit to cleaning room to carry out soaking, spraying, ultrasonic cleaning and other operations, as shown in Figure 1 The outer side of cleaning room 27 is equipped with horizontal roller conveyor equipment 28 and longitudinal conveyor 29, when brake unit needs to be transferred to cleaning room, brake unit is placed on horizontal roller conveyor equipment 28, and is transferred to cleaning room 27 by horizontal roller conveyor equipment 28 and longitudinal conveyor 29 in cooperation.

[0004] At present, the transfer of brake unit has the following shortcomings:

[0005] Brake unit is mainly held on horizontal roller conveyor equipment by manual mode, the weight of brake unit and each part is large, and manual transfer mode increases the labor intensity of workers and the probability of safety accidents. INVENTION CONTENTS

[0006] Therefore, the utility model provides a rail vehicle spare part transfer trolley to solve the problems that brake unit is mainly held on horizontal roller conveyor equipment by manual mode, the weight of brake unit and each part is large, and manual transfer mode increases the labor intensity of workers and the probability of safety accidents.

[0007] The technical scheme adopted by the utility model is as follows:

[0008] A rail vehicle spare part transfer trolley, including frame, the bottom of frame is equipped with wheel, the top of frame is equipped with elevator, the top of elevator is equipped with roller conveyor.

[0009] In the technical scheme, it is to be noted that the wheel adopts a universal wheel structure (the universal wheel is a so-called movable caster, and the structure thereof allows horizontal 360-degree rotation), the elevator adopts a scissor-type elevator, the scissor-type elevator is prior art, is driven by a hydraulic cylinder, and has a lifting function; the roller conveyor is adapted in size to the transverse roller conveying equipment, and the two can be aligned; in the scheme, when the brake unit needs to be transferred to the transverse roller conveying equipment, a worker pushes the frame to the brake unit storage area, then places the brake unit in a net basket, and then lowers the height of the roller conveyor by the elevator; at this time, the height difference between the roller conveyor and the ground is small, that is, the worker can more easily place the net basket containing the brake unit on the roller conveyor; after the net basket containing the brake unit is placed on the roller conveyor, the worker pushes the frame to the transverse roller conveying equipment, and makes the roller conveyor parallel to the transverse roller conveying equipment; then the elevator is started again, so that the roller conveyor is raised to a position in which the roller conveyor is flush with the transverse roller conveying equipment; and finally, the net basket on the roller conveyor is pushed to the transverse roller conveying equipment.

[0010] Preferably, the frame is further provided with a control box on one side of the top of the frame for controlling the starting of the elevator, two tactile sensors are arranged on the side wall of the control box from top to bottom, the two tactile sensors are electrically connected to the control box respectively, and a sensing sheet is arranged on the roller conveyor and located between the two tactile sensors.

[0011] In the technical scheme, it is to be noted that the control box and the tactile sensors both adopt prior art, and will not be described in detail herein; when the height of the roller conveyor needs to be lowered, the starting of the elevator is controlled by a control button on the control box, the elevator drives the roller conveyor to be lowered, the sensing sheet on the roller conveyor contacts the lowermost tactile sensor, the tactile sensor sends a sensing signal to the control box, and the control box controls the elevator to be closed; similarly, when the height of the roller conveyor needs to be raised, the starting of the elevator is controlled by a control button on the control box, the elevator drives the roller conveyor to be raised, the sensing sheet on the roller conveyor contacts the uppermost tactile sensor, the tactile sensor sends a sensing signal to the control box, and the control box controls the elevator to be closed; in summary, the two tactile sensors, the sensing sheet and the control box can realize semi-automatic lifting of the elevator, and reduce the work burden of the worker.

[0012] Preferably, each of the tactile sensors is mounted on the control box through a mounting shaft arranged along the width direction of the control box, a mounting sheet is sleeved on the mounting shaft, and a clamping device for clamping the mounting sheet is arranged on the mounting shaft, and the tactile sensor is arranged at one end of the mounting sheet.

[0013] In the technical scheme, since the height of the roller conveyor needs to be adjusted in real time according to the height of the corresponding transverse roller conveying equipment, the mounting sheet, the mounting shaft and the clamping device are arranged in the scheme. Since the mounting sheet is sleeved on the mounting shaft, the mounting sheet can rotate around the mounting shaft, that is, the height of the tactile sensor can be adjusted by rotating the mounting sheet. After the height of the tactile sensor is adjusted, the mounting sheet is clamped and fixed by the clamping device, so that the tactile sensor is fixed.

[0014] Preferably, the clamping device comprises two nuts and an external thread arranged on the outer wall of the mounting shaft, and the two nuts are threadedly connected with the mounting shaft through the external thread, and the mounting sheet is located between the two nuts.

[0015] In the technical scheme, the clamping device specifically comprises two nuts and an external thread. By rotating the two nuts, the two nuts can clamp or loosen the mounting sheet.

[0016] Preferably, an adjusting hole is arranged through the mounting sheet, the mounting sheet is sleeved on the mounting shaft through the adjusting hole, and the length of the adjusting hole is greater than the diameter of the mounting shaft.

[0017] In the technical scheme, since the height of the sensor is adjusted by rotating the mounting sheet, the tactile sensor at the end of the mounting sheet performs circumferential motion. When the tactile sensor performs circumferential rotation, the tactile sensor and the sensing sheet may be misaligned, so that the tactile sensor and the sensing sheet cannot be in contact. Therefore, the adjusting hole is arranged in the scheme. The adjusting hole is a long hole. The mounting sheet can slide along the radial direction of the mounting shaft through the adjusting hole, so as to adjust the position of the tactile sensor and prevent the tactile sensor from misaligning with the sensing sheet.

[0018] Preferably, one side of the frame in the length direction is provided with a push handle, and the push handle is detachably connected with the frame. The push handle comprises two vertically arranged vertical rods and a horizontal rod connecting the top of the two vertical rods, and two insertion cylinders are arranged on the frame in a spaced manner, and the two vertical rods can be respectively inserted into the two insertion cylinders.

[0019] In the technical scheme, the push handle is arranged to facilitate the staff to push the frame, and the two insertion cylinders are arranged to facilitate the installation and disassembly of the push handle.

[0020] Preferably, the roller conveyor comprises a base, mounting seats are arranged at the top of both ends of the base, and a plurality of rollers are arranged between the two mounting seats, and each roller is rotationally connected with the mounting seat.

[0021] In summary, due to the adoption of the above technical scheme, the present application has the following beneficial effects:

[0022] 1. In the present application, the frame can facilitate the transfer of the brake unit, and the elevator can lift the roller conveyor, so that the brake unit can be placed on the roller conveyor when the roller conveyor is lowered to the lowest position, and the roller conveyor can be leveled with the horizontal roller conveying equipment on one side of the cleaning room when the roller conveyor is raised to a higher position, so that the staff can push the net basket onto the horizontal roller conveying equipment.

[0023] 2. In the present application, the two touch sensors, the sensing sheet and the control box can realize semi-automatic lifting of the elevator, thereby reducing the work burden of the staff.

[0024] 3. In the present application, the mounting sheet, the mounting shaft and the clamping device are provided, the mounting sheet is sleeved on the mounting shaft, so that the mounting sheet can rotate around the mounting shaft, that is, the height of the touch sensor can be adjusted by rotating the mounting sheet, and after the height of the touch sensor is adjusted, the mounting sheet is clamped and fixed by the clamping device, so that the touch sensor is fixed.

[0025] 4. In the present application, the adjusting hole is a long hole, the mounting sheet can slide along the radial direction of the mounting shaft through the adjusting hole, so that the position of the touch sensor can be adjusted, and the touch sensor and the sensing sheet are prevented from being misaligned. BRIEF DESCRIPTION OF DRAWINGS

[0026] The present application will be described by way of example and with reference to the accompanying drawings, in which:

[0027] Figure 1 It is a schematic diagram of the three-dimensional structure of the cleaning room in the prior art;

[0028] Figure 2 It is a schematic diagram of the three-dimensional structure of the trolley of the present application;

[0029] Figure 3 It is a schematic diagram of the three-dimensional structure of the control box and the roller conveyor of the present application;

[0030] Figure 4 It is a schematic diagram of the three-dimensional structure of the mounting shaft, the mounting sheet and the touch sensor of the present application;

[0031] Wherein: 27-washing interval, 28-transverse roller conveying equipment, 29-longitudinal conveyor, 30-roller conveyor, 31-carriage, 32-mounting seat, 33-roller, 34-elevator, 35-wheel, 36-control box, 37-push handle, 371-cross rod, 372-vertical rod, 373-insertion cylinder, 38-tactile sensor, 39-induction sheet, 40-mounting shaft, 41-external thread, 42-mounting sheet, 43-adjusting hole, 44-nut. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0033] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0034] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.

[0035] It should be noted that: similar reference numerals and letters represent similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0036] In the present application, unless otherwise explicitly specified and limited, the first feature "on" or "under" the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "on the" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "under", "below" and "under" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0037] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.

[0038] Embodiment

[0039] As Figures 1-4 shown in the utility model embodiment discloses a rail vehicle parts transfer trolley, including the frame 31, the frame 31 bottom is equipped with the wheel 35, the frame 31 top is equipped with the elevator, the elevator top is equipped with the drum conveyor 30.

[0040] Need to explain, the wheel 35 adopts the universal wheel structure (the universal wheel is so-called movable caster, its structure allows horizontal 360 degrees rotation), the elevator adopts the scissor type elevator, and the scissor type elevator is prior art, is driven by the hydraulic cylinder, has the lifting function;Drum conveyor 30 and the size of transverse drum conveying equipment 28 are adapted, and the two can be aligned;In the scheme, when needing to transfer the brake unit to transverse drum conveying equipment 28, the staff pushes the frame 31 to the brake unit storage area, then puts the brake unit into a net basket, then lowers the height of drum conveyor 30 through the elevator, at this time, the height difference between drum conveyor 30 and the ground becomes small, that is, the staff can more easily put the brake unit in the net basket on drum conveyor 30, after putting the brake unit in the net basket on drum conveyor 30, the staff pushes the frame 31 to transverse drum conveying equipment 28, and makes drum conveyor 30 parallel to transverse drum conveying equipment 28, then starts the elevator again, so that drum conveyor 30 rises to the position that is flush with transverse drum conveying equipment 28, and finally, the net basket on drum conveyor 30 is pushed to transverse drum 33 equipment.

[0041] As Figure 3As shown, in the embodiment, the top side of the frame 31 is further provided with a control box 36 for controlling the starting of the elevator, two tactile sensors 38 are arranged on the side wall of the control box 36 in a spaced manner from top to bottom, the two tactile sensors 38 are electrically connected with the control box 36 respectively, the drum conveyor 30 is provided with a sensing sheet 39, and the sensing sheet 39 is located between the two tactile sensors 38. It should be noted that the control box 36 and the tactile sensor 38 both adopt the prior art, and will not be described in detail here. When it is needed to lower the height of the drum conveyor 30, the starting of the elevator is controlled through the control button on the control box 36, the elevator drives the drum conveyor 30 to descend, when the sensing sheet 39 on the drum conveyor 30 contacts the bottommost tactile sensor 38, the tactile sensor 38 sends a sensing signal to the control box 36, and the control box 36 controls the elevator to be closed. Similarly, when it is needed to raise the height of the drum conveyor 30, the starting of the elevator is controlled through the control button on the control box 36, the elevator drives the drum conveyor 30 to ascend, when the sensing sheet 39 on the drum conveyor 30 contacts the uppermost tactile sensor 38, the tactile sensor 38 sends a sensing signal to the control box 36, and the control box 36 controls the elevator to be closed. In summary, the two tactile sensors 38, the sensing sheet 39 and the control box 36 can realize the semi-automatic lifting of the elevator, and reduce the work burden of the staff.

[0042] As Figure 3 and Figure 4 As shown, in the embodiment, each tactile sensor 38 is installed on the control box 36 through an installation shaft 40, the installation shaft 40 is arranged along the width direction of the control box 36, an installation sheet 42 is sleeved on the installation shaft 40, the installation shaft 40 is provided with a clamping device for clamping the installation sheet 42, and the tactile sensor 38 is arranged at one end of the installation sheet 42. It should be noted that the height of the drum conveyor 30 needs to be adjusted in real time according to the height of the corresponding transverse drum conveying equipment 28 when the drum conveyor 30 needs to be raised or lowered. Based on this, the installation sheet 42, the installation shaft 40 and the clamping device are arranged. Since the installation sheet 42 is sleeved on the installation shaft 40, the installation sheet 42 can rotate around the installation shaft 40, that is, the height of the tactile sensor 38 can be adjusted by rotating the installation sheet 42. When the height of the tactile sensor 38 is adjusted, the installation sheet 42 is clamped and fixed through the clamping device, so that the tactile sensor 38 is fixed.

[0043] As Figure 4As shown in the embodiment, the clamping device includes two nuts 44 and external threads 41 arranged on the outer wall of the mounting shaft 40, the two nuts 44 are threadedly connected with the mounting shaft 40 through the external threads 41, and the mounting plate 42 is located between the two nuts 44.

[0044] As shown in the embodiment, the mounting plate 42 is provided with an adjusting hole 43 penetrating through the mounting plate 42, the mounting plate 42 is sleeved on the mounting shaft 40 through the adjusting hole 43, and the length of the adjusting hole 43 is greater than the diameter of the mounting shaft 40. Figure 4 As shown in the embodiment, the mounting plate 42 is provided with an adjusting hole 43 penetrating through the mounting plate 42, the mounting plate 42 is sleeved on the mounting shaft 40 through the adjusting hole 43, and the length of the adjusting hole 43 is greater than the diameter of the mounting shaft 40.

[0045] As shown in the embodiment, the mounting plate 42 is provided with an adjusting hole 43 penetrating through the mounting plate 42, the mounting plate 42 is sleeved on the mounting shaft 40 through the adjusting hole 43, and the length of the adjusting hole 43 is greater than the diameter of the mounting shaft 40. Figure 1 As shown in the embodiment, the mounting plate 42 is provided with an adjusting hole 43 penetrating through the mounting plate 42, the mounting plate 42 is sleeved on the mounting shaft 40 through the adjusting hole 43, and the length of the adjusting hole 43 is greater than the diameter of the mounting shaft 40.

[0046] As shown in the embodiment, the mounting plate 42 is provided with an adjusting hole 43 penetrating through the mounting plate 42, the mounting plate 42 is sleeved on the mounting shaft 40 through the adjusting hole 43, and the length of the adjusting hole 43 is greater than the diameter of the mounting shaft 40. Figure 1 As shown in the embodiment, the mounting plate 42 is provided with an adjusting hole 43 penetrating through the mounting plate 42, the mounting plate 42 is sleeved on the mounting shaft 40 through the adjusting hole 43, and the length of the adjusting hole 43 is greater than the diameter of the mounting shaft 40.

[0047] The working principle of the utility model is:

[0048] First, according to the height of the cleaning interval 27 transverse drum conveying equipment 28, the height of two tactile sensors 38 is adjusted, specifically: rotating two nuts 44, so that the two nuts 44 loosen the mounting piece 42, and then the height of the tactile sensor 38 at the end of the mounting piece 42 is adjusted by rotating the mounting piece 42 and moving the mounting piece 42, and then the mounting piece 42 is clamped by the two nuts 44;

[0049] When it is needed to transfer the brake unit to the transverse drum conveying equipment 28, the worker pushes the trolley 31 to the brake unit storage area by holding the push handle 37, and then puts the brake unit into a net basket, and then starts the elevator by controlling the control button on the control box 36, and the elevator drives the drum conveyor 30 to descend, when the inductive sheet 39 on the drum conveyor 30 contacts the bottommost tactile sensor 38, the tactile sensor 38 sends a sensing signal to the control box 36, and the control box 36 controls the elevator to be closed, at this time, the worker can put the net basket containing the brake unit on the drum conveyor 30, then the worker pushes the trolley 31 to the transverse drum conveying equipment 28, and makes the drum conveyor 30 parallel to the transverse drum conveying equipment 28, and then starts the elevator to make the drum conveyor 30 rise to a position parallel to the transverse drum conveying equipment 28, and finally, the net basket on the drum conveyor 30 is pushed to the transverse drum conveying equipment 28.

[0050] The circuit and electronic components and modules involved are prior art, and those skilled in the art can realize them without further description, and the content protected by the utility model does not involve improvement of software and methods.

[0051] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same or similar parts between various embodiments can be referred to each other.

[0052] The above description of the disclosed embodiments enables those skilled in the art to implement or use the utility model. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the utility model. Therefore, the utility model will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A rail vehicle component transfer trolley, characterized in that, It includes a frame (31), the bottom of the frame (31) is provided with wheels (35), the top of the frame (31) is provided with a lift, the top of the lift is provided with a drum conveyor (30); The top of the frame (31) is further provided with a control box (36) on one side to control the start of the lift, two tactile sensors (38) are provided on the side wall of the control box (36) from top to bottom, the two tactile sensors (38) are respectively electrically connected with the control box (36), and the drum conveyor (30) is provided with an induction sheet (39), the induction sheet (39) is located between the two tactile sensors (38). Each tactile sensor (38) is installed on the control box (36) through a mounting shaft (40), the mounting shaft (40) is arranged along the width direction of the control box (36), a mounting sheet (42) is sleeved on the mounting shaft (40), and the mounting shaft (40) is provided with a clamping device for clamping the mounting sheet (42), and the tactile sensor (38) is arranged at one end of the mounting sheet (42).

2. A rail vehicle component transfer trolley as claimed in claim 1, characterised in that, The clamping device includes two nuts (44) and an external thread (41) arranged on the outer wall of the mounting shaft (40), the two nuts (44) are threadedly connected with the mounting shaft (40) through the external thread (41), and the mounting sheet (42) is located between the two nuts (44).

3. A rail vehicle component transfer trolley as claimed in claim 2, characterised in that, An adjusting hole (43) is arranged through the mounting sheet (42), the mounting sheet (42) is sleeved on the mounting shaft (40) through the adjusting hole (43), and the length of the adjusting hole (43) is greater than the diameter of the mounting shaft (40).

4. A rail vehicle component transfer trolley as claimed in any one of claims 1 to 3, characterised in that, One side of the frame (31) in the length direction is provided with a push handle (37), and the push handle (37) is detachably connected with the frame (31).

5. A rail vehicle component transfer trolley as claimed in claim 4, characterised in that, The push handle (37) includes two vertically arranged vertical rods (372) and a horizontal rod (371) connecting the top of the two vertical rods (372), and the frame (31) is provided with two insertion cylinders (373) at intervals, and the two vertical rods (372) can be inserted into the two insertion cylinders (373) respectively.

6. A rail vehicle component transfer trolley as claimed in any one of claims 1 to 3, characterised in that, The drum conveyor (30) includes a base, the top of the base is provided with two mounting seats (32), a plurality of drums (33) are arranged between the two mounting seats (32), and each drum (33) is rotatably connected with the mounting seat (32).