Material operation tool
By designing material handling fixtures and utilizing drive mechanisms to automate the operation of material platforms and conveying mechanisms, the problems of complex material types and difficult handling are solved, thereby improving assembly efficiency and safety.
Patent Information
- Application Number
- CN202520016423.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-01-03
AI Technical Summary
On the factory's product assembly line, the variety of materials leads to cluttered work surfaces and inconvenient operation. Furthermore, the handling and recycling of material boxes require manual labor, posing safety hazards and requiring high levels of physical exertion.
A material handling fixture was designed, including an operating table and a material transfer frame. A first drive mechanism drives the material platform to move, and a second drive mechanism drives the conveying mechanism to transfer materials, thereby realizing automated material transfer and recycling and reducing manual operation.
It improved the efficiency of material handling and assembly, reduced operational intensity, enhanced on-site management, and reduced safety hazards.
Smart Images

Figure CN223632525U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical technical field especially relates to a material operation frock. BACKGROUND
[0002] At present, part of the process needs to be completed by manual on the factory product assembly line, and the standing assembly operation of the operator mostly adopts the desk way, and all the materials are placed on the table surface of the desk, but the types of the materials involved in the assembly are various, and the table surface often appears in a disorderly state during operation, so that the operation efficiency is low and the lean level is low.
[0003] There is also a way of placing the materials on the material rack above the table surface or hanging up to save the table surface space, but different operators have different heights or arm lengths, so that the body still needs to be inclined or the foot needs to be raised to take the materials, which causes the motion waste, the operation inconvenience and the low efficiency.
[0004] In addition, the material box for storing the standby materials needs to be manually carried on the material rack, and the empty material box after use also needs to be manually carried back for recycling and transferring, so that the operation strength is large, and when the material quality density is large, the staff also has the safety hidden danger when carrying and taking the materials. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a material operation frock to solve the problems of carrying the required material box and the inconvenient material taking and improve the assembly efficiency.
[0006] In order to realize the above-mentioned purpose, the utility model provides a material operation frock, which comprises an operation table and a material transfer frame, the operation table comprises a support frame, a working plane arranged on the support frame, a material loading platform arranged above the working plane and a first driving mechanism for driving the material loading platform to move up and down or forward and backward on the support frame;
[0007] The material transfer frame comprises a frame, a conveying mechanism for recycling and conveying the materials and a second driving mechanism for driving the conveying mechanism to convey the materials;
[0008] The conveying mechanism comprises a first material placing part, a second material placing part and a third material placing part which are arranged in a downward inclination from top to bottom, and the second driving mechanism is used to drive the second material placing part to convert between the opposite interfaces with the first material placing part or the third material placing part.
[0009] As an embodiment of the utility model, the material loading platform comprises a material loading flat plate, telescopic rigid shafts which are vertically connected to the two sides of the material loading flat plate and a hanging rod which is vertically connected with the telescopic rigid shafts and hung on the support frame.
[0010] As an embodiment of the present application, the first driving mechanism comprises a taking switch, a first driving cylinder connected with the taking switch and used to drive the material carrier to move.
[0011] As an embodiment of the present application, the support frame is divided into an upper support frame and a lower support frame, the material carrier is connected to the upper support frame, and the first driving cylinder is arranged at a high point of the upper support frame and connected to the material carrier.
[0012] As an embodiment of the present application, the second material placing part comprises a fixed end fixedly connected with the frame and a butt joint end butted with the first material placing part or the third material placing part.
[0013] As an embodiment of the present application, the second driving mechanism comprises a transfer switch, an extension rod connected with the bottom of the second material placing part, and a second driving cylinder connected with the transfer switch and used to drive the extension rod to perform extension and retraction movements.
[0014] As an embodiment of the present application, the bottom of each of the first material placing part, the second material placing part and the third material placing part is provided with a roller group, and the roller group comprises a plurality of rollers distributed at intervals.
[0015] As an embodiment of the present application, the first material placing part is located directly above the third material placing part, the first material placing part is inclined towards the front side, and the third material placing part is inclined towards the rear side.
[0016] As an embodiment of the present application, the transfer switch is a foot switch.
[0017] As an embodiment of the present application, the frame is provided with a guide rod connected with the second material placing part, and the position of the upper end surface of the guide rod is higher than the fixed end of the second material placing part.
[0018] The material operation tool provided by the present application has the following beneficial effects: the material carrier is driven by the first driving mechanism to move up and down or front and back on the support frame, the position of the material carrier can be adjusted according to the actual situation of the operator, and the operator can conveniently take and assemble the material; the second driving mechanism drives the conveying mechanism to convey the material, so that the material box is transferred to the second material placing part from the first material placing part which is arranged in a downward and upward inclined manner, and then to the third material placing part, and the material is automatically transferred and recycled without manual carrying, thereby reducing the operation strength. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a schematic view of the material operation tool provided by the embodiment of the present application.
[0020] Figure 2 is Figure 1 is an enlarged schematic view of a material loading platform part of a material handling tool;
[0021] Figure 3 is Figure 1 is a right view of the material handling tool;
[0022] Figure 4 is Figure 1 is a top view of the material handling tool;
[0023] Figure 5 is Figure 1 is a structural schematic view of a material transfer frame of the material handling tool;
[0024] Figure 6 is is Figure 1 is a schematic view of the conveying mechanism of the material transfer frame in a second state. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the present application more clear, the technical scheme of the present application will be described clearly and completely below in combination with specific embodiments of the present application and corresponding drawings. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts belong to the present application. The scope of protection.
[0026] It should be understood that, unless otherwise explicitly specified and limited, in the present application, the orientation or position relationship indicated by the terms "upper", "lower", "front", "back", "left", "right" and the like is determined based on the side of the user facing the material handling tool, and is only for the convenience of description, and does not indicate or imply that the indicated device or element must have a specific orientation, be constructed or operated in a specific orientation.
[0027] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is two or more, at least two.
[0028] In the present application, unless otherwise explicitly specified and limited, the terms "provided", "communicated", "connected", "fixed" and the like should be understood in a broad sense, for example, can be fixedly connected, or can be detachably connected, or can be integrated.
[0029] The utility model provides a kind of material operating tool, Figures 1 to 6 An embodiment according to the utility model is shown.
[0030] As Figure 1 Indicated, the material operating tool includes operating table 100 and material transfer frame 200, operating personnel utilizes the operating table 100 and carries out standing type assembly operation of relevant process, the material transfer frame 200 is placed in the operating table 100 side, for placing the material box of storing standby material.
[0031] The operating table 100 includes support frame 1, working plane 2 arranged on support frame 1, material loading platform 3 arranged above working plane 2 and first driving mechanism 4 for driving material loading platform 3 to move up and down or front and back on support frame 1.
[0032] The working plane 2 is fixedly connected to the support frame 1, so that the operator can carry out relevant assembly process; the material loading platform 3 is arranged above the working plane 2 and movably connected to the support frame 1, some standby materials can be placed on the material loading platform 3 for standby, of course, small materials or assembly tools used by employees, such as screws, plastic clips, leather plugs, etc., can also be stored in the material box and placed on the material loading platform 3, so that the working plane 2 is clean and tidy, and the 5S management level of the operating site is high, which helps to improve the lean production level.
[0033] The first driving mechanism 4 drives the material loading platform 3 to move up and down or front and back relative to the working plane 2, so that the position of the material loading platform 3 can be adjusted according to the actual situation of the operator, which facilitates the operator to take and assemble materials.
[0034] Specifically, referring to Figure 2 , the material loading platform 3 includes a loading flat plate 31, a telescopic rigid shaft 32 connected perpendicularly to both sides of the loading flat plate 31, and a hanging rod 33 connected perpendicularly to the telescopic rigid shaft 32 and suspended on the support frame 1.
[0035] In this embodiment, the loading flat plate 31 extends in the horizontal direction and is located above the workbench surface to place standby materials. The telescopic rigid shaft 32 connected at both ends of the loading flat plate 31 can extend in the vertical direction, and under the control of the first driving mechanism 4, the telescopic rigid shaft 32 can extend and retract and drive the loading flat plate 31 to move upward or downward.
[0036] The telescopic rigid shaft 32 is provided with two groups in the front-rear direction at both ends of the object flat plate 31, and when in use, the first driving mechanism 4 drives the plurality of telescopic rigid shafts 32 to synchronously stretch and retract, so as to ensure that the object flat plate 31 always keeps stable and loads objects, and prevents the object flat plate 31 from tilting to one side and causing the objects on it to fall off.
[0037] The telescopic rigid shaft 32 is vertically connected with the hanging rod 33, the hanging rod 33 extends horizontally and is hung on the support frame 1. Specifically, the support frame 1 is provided with a frame-shaped support 11 protruding forward, the telescopic rigid shaft 32 abuts against the inner side walls of the two side edges 111 of the support 11 in the left-right direction, and the hanging rod 33 is connected to the top walls of the two side edges 111 of the support 11 in the left-right direction. Under the control of the first driving mechanism 4, the hanging rod 33 slides forward and backward on the top walls of the two side edges 111 of the support 11.
[0038] Further, the hanging rod 33 can be provided with a sliding block, and the two side edges 111 of the support 11 are provided with guide rails extending in the front-rear direction and consistent with the extension direction of the side edges 111 of the support 11. The sliding block can be matched and connected to the guide rails and move along the guide rails, which helps the material loading platform 3 to slide forward and backward more smoothly.
[0039] The transverse extension length of the hanging rod 33 is greater than the distance between the two side edges 111 in the left-right direction, so as to ensure that the hanging rod 33 is stably hung on the support frame 1.
[0040] The first driving mechanism 4 includes a taking switch, and a first driving cylinder 41 connected with the taking switch and used to drive the material loading platform 3 to move.
[0041] The taking switch is provided as two foot switches, which respectively control the translational movement of the material loading platform 3 relative to the working plane 2 in the up-down direction and the front-rear direction. The taking switch is fixed on the bottom of the support frame 1, close to the position of the foot of the operator, so as to facilitate the control of the operator.
[0042] The support frame 1 is divided into an upper support frame 12 and a lower support frame 13, the working plane 2 is fixed to the lower support frame 13, the material loading platform 3 is connected to the upper support frame 12, and the first driving cylinder 41 is arranged at a high point of the upper support frame 12 and connected with the material loading platform 3.
[0043] Referring to FIGS. 1-4,and Figure 1 Figure 5 The material transfer frame 200 includes a frame 5, a conveying mechanism 6 used to recycle and convey materials, and a second driving mechanism 7 used to drive the conveying mechanism 6 to convey materials.
[0044] The conveying mechanism 6 is provided with three groups, including the first material placing part 61, the second material placing part 62 and the third material placing part 63 which are arranged in a downward inclination from top to bottom, and the second driving mechanism 7 is used to drive the second material placing part 62 to convert between the abutment with the first material placing part 61 or the abutment with the third material placing part 63.
[0045] The first material placing part 61, the second material placing part 62 and the third material placing part 63 are all downwardly inclined, so as to form a slope, and the material box can slide downward on the first material placing part 61, the second material placing part 62 and the third material placing part 63 respectively by the action of its own gravity.
[0046] The conveying mechanism 6 has two states, the first state, as shown in Figure 3 , the second material placing part 62 is in abutment with the first material placing part 61; and the second state, as shown in Figure 6 , the second material placing part 62 is in abutment with the third material placing part 63. The second driving mechanism 7 drives the conveying mechanism 6 to convert between the first state and the second state.
[0047] In the first state, the second material placing part 62 is in abutment with the first material placing part 61, at this time the first material placing part 61 and the second material placing part 62 form a continuous slope, and the material box can slide from the first material placing part 61 to the second material placing part 62, so as to facilitate the operator to use the material in the material box; in the second state, the second material placing part 62 is converted to be in abutment with the third material placing part 63 below, at this time the first material placing part 61 and the second material placing part 62 form another continuous slope, so as to facilitate the empty material box after use to slide downward to the third material placing part 63 for recycling and transferring.
[0048] The second material placing part 62 is driven by the second driving mechanism 7 to convert between the abutment with the first material placing part 61 or the abutment with the third material placing part 63, so as to realize the automatic transfer and recycling of the empty material box, without manual carrying by the operator, and the operation intensity is reduced.
[0049] Specifically, the second material placing part 62 includes a fixed end 621 fixedly connected with the frame 5, and an abutment end 622 in abutment with the first material placing part 61 or the third material placing part 63.
[0050] In the embodiment, the second material placing part 62 is located at the front side of the first material placing part 61 and the third placing part, the fixed end 621 of the second material placing part 62 is the front side end and is fixedly connected with the frame 5, and the butt joint end 622 is the rear side end and is butted with the front end of the first material placing part 61 in the first state and is butted with the front end of the third material placing part 63 in the first state.
[0051] The second driving mechanism 7 comprises a transfer switch 71, a telescopic rod 72 connected with the bottom of the second material placing part 62, and a second driving cylinder 73 connected with the transfer switch 71 and used to drive the telescopic rod 72 to perform telescopic movement.
[0052] The transfer switch 71 is a foot switch, drives the telescopic rod 72 to perform telescopic movement and drives the second placing part to rotate with the fixed end 621 as the axis, so that the butt joint end 622 is switched between the butt joint with the first material placing part 61 or the third material placing part 63.
[0053] The transfer switch 71 is fixed at the lower layer of the frame 5 close to the footstep of the operator, so as to facilitate the operator to control.
[0054] In use, the material box to be used is first placed on the first material placing part 61, the second material placing part 62 is butted with the first material placing part 61, at this time, the first material placing part 61 and the second material placing part 62 form a continuous slope towards the front side, the material box can slide from the first material placing part 61 to the second material placing part 62 on the front side, and at this time, the second material placing part 62 is inclined towards the front side, so as to facilitate the operator to take the material in the material box.
[0055] After the material in the material box is consumed, the empty material box needs to be transferred and recycled, the operator only needs to press the foot switch, so that the second driving cylinder 73 drives the telescopic rod 72 to perform contraction movement, drives the second material placing part 62 to rotate downwards with the fixed end 621 as the axis, when the butt joint end 622 is rotated to be butted with the front end of the third material placing part 63, the first material placing part 61 and the second material placing part 62 form a continuous slope towards the rear side, the material box can slide from the first material placing part 61 to the third material placing part 63 on the rear side, and the transfer and recycling of the empty material box are completed; the operator presses the foot switch again, so that the second material placing part 62 is butted with the first material placing part 61 again, and the next round of recycling and transfer of the material box is performed.
[0056] The bottom of the first material placing part 61, the second material placing part 62 and the third material placing part 63 is provided with a roller group 8, the roller group 8 comprises a plurality of interval distributed rollers 81.
[0057] The roller 81 can effectively reduce the sliding resistance of the material box on the first material placing part 61, the second material placing part 62 and the third material placing part 63.
[0058] The first material placing part 61 is located directly above the third material placing part 63, and the first material placing part 61 is inclined towards the front side, and the third material placing part 63 is inclined towards the rear side, so as to facilitate the transfer of the material box and effectively save the occupied space.
[0059] The frame 5 is provided with a guide rod 51 connected with the second material placing part 62, and the upper end surface of the guide rod 51 is located higher than the fixed end 621 of the second material placing part 62. The material box is prevented from continuing to slide downward on the slope of the second material placing part 62 due to gravity and falling to the ground on the front side of the frame 5.
[0060] In summary, by using the material operation tool, the material carrier is driven by the first driving mechanism to move up and down or forward and backward on the support frame, the position of the material carrier can be adjusted according to the actual situation of the operator, and the operator can easily take and assemble the material; the conveying mechanism is driven by the second driving mechanism to convey the material, so that the material box is transferred to the second material placing part from the first material placing part which is inclined from top to bottom, and then to the third material placing part, and the material box is automatically transferred and recycled without manual carrying, thereby reducing the operation strength.
[0061] In the embodiments provided in the present application, it should be understood that the above-described structural embodiments are only illustrative, for example, the division of the modules is only a logical functional division, and actual implementation can have another division mode, for example, a plurality of modules or components can be combined or integrated into another device, or some features can be ignored or not executed.
[0062] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced; and these modifications or replacements do not make the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A material handling fixture, characterized in that, It includes an operating table and a material transfer rack. The operating table includes a support frame, a working plane on the support frame, a material platform above the working plane, and a first drive mechanism that drives the material platform to move up and down or back and forth on the support frame. The material transfer rack includes a frame, a conveying mechanism for recycling and conveying materials, and a second driving mechanism for driving the conveying mechanism to convey materials. The conveying mechanism includes a first material placement section, a second material placement section, and a third material placement section arranged at an angle from top to bottom. The second driving mechanism is used to drive the second material placement section to switch between being in contact with the first material placement section or with the third material placement section.
2. The material handling fixture according to claim 1, characterized in that, The material carrier platform includes a loading plate, telescopic rigid shafts vertically connected to both sides of the loading plate, and hanging rods vertically connected to the telescopic rigid shafts and suspended on the support frame.
3. The material handling fixture according to claim 2, characterized in that, The first driving mechanism includes a material pick-up switch and a first driving cylinder connected to the material pick-up switch and used to drive the material platform to move.
4. The material handling fixture according to claim 3, characterized in that, The support frame is divided into an upper support frame and a lower support frame. The material platform is connected to the upper support frame. The first drive cylinder is located at the high point of the upper support frame and is connected to the material platform.
5. The material handling fixture according to claim 1, characterized in that, The second material placement section includes a fixed end that is fixedly connected to the frame, and a docking end that is opposite to the first material placement section or the third material placement section.
6. The material handling fixture according to claim 5, characterized in that, The second drive mechanism includes a transfer switch, a telescopic rod connected to the bottom of the second material placement section, and a second drive cylinder connected to the transfer switch and used to drive the telescopic rod to extend and retract.
7. The material handling fixture according to claim 1, characterized in that, The bottom of the first material placement section, the second material placement section, and the third material placement section are all equipped with roller groups, which include several rollers distributed at intervals.
8. The material handling fixture according to claim 5, characterized in that, The first material placement section is located directly above the third material placement section, the first material placement section is tilted forward, and the third material placement section is tilted backward.
9. The material handling fixture according to claim 6, characterized in that, The transfer switch is a foot switch.
10. The material handling fixture according to claim 5, characterized in that, The frame is provided with a guide rod that connects to the second material placement part, and the upper end of the guide rod is located higher than the fixed end of the second material placement part.