Material coil feeding mechanism

By designing a material roll feeding mechanism, the automatic positioning and conveying of material rolls are achieved through the use of a feeding plate, a drive mechanism, and a feeding mechanism. This solves the problem of low material roll feeding efficiency, improves feeding speed and stability, and reduces labor intensity.

CN223632729UActive Publication Date: 2025-12-05DONGTENG (SHANGHAI) NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202423233153.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-05
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing technologies have low material coil feeding efficiency and rely on manual operation, resulting in low efficiency and high labor intensity.

Method used

Design a material roll feeding mechanism, including setting up opposing feed plates and clearance space, equipped with a drive mechanism and a feeding mechanism, using a robotic arm and cylinder to drive the material roll to rise along an arc-shaped slide, and realizing the automated positioning and conveying of the material roll through a snap-fit ​​groove and a feeding mechanism.

Benefits of technology

It improves the automation level and work efficiency of coil feeding, reduces labor intensity, ensures the stability and reliability of the feeding process, and adapts to the feeding needs of coils of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a material roll feeding mechanism, and relates to the field of material roll automatic feeding, the material roll feeding mechanism comprises a base, two feeding plates are vertically arranged on the base, the two feeding plates are oppositely arranged, an avoiding space used for avoiding rolling of a material roll is formed between the two feeding plates, and the two feeding plates are oppositely arranged. A feeding frame is vertically arranged at one end of the feeding plate, an arc-shaped feeding slide way is arranged at the end, away from the feeding frame, of the feeding plate, a first driving mechanism for driving a material roll to ascend along the arc-shaped feeding slide way is arranged on any feeding plate of the arc-shaped feeding slide way, and a feeding mechanism is arranged on the feeding frame. According to the material roll feeding mechanism, the automation degree and the working efficiency of material roll feeding can be effectively improved, it is ensured that the material roll can be stably sent out after reaching the designated position, so that the whole feeding process is completed, and compared with a traditional manual feeding mode, the device remarkably improves the feeding speed and reliability, and the labor intensity is reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of automatic feeding of material rolls, and particularly relates to a material roll feeding mechanism. BACKGROUND

[0002] A material roll is a roll formed by winding a material belt on a roll. The material roll is usually heavy. In actual use, a shaft is inserted into the material roll, and the material roll is manually rotated to feed a rolling mill. However, the manual feeding is inefficient. CONTENT

[0003] To solve the problem of feeding a material roll in the background art, the present application provides a material roll feeding mechanism.

[0004] The present application provides a material roll feeding mechanism, which adopts the following technical scheme:

[0005] The material roll feeding mechanism comprises a base. A feeding plate is vertically arranged on the base. Two feeding plates are oppositely arranged. An avoiding space for avoiding the rolling of a material roll is formed between the two feeding plates. A feeding frame is vertically arranged at one end of the feeding plate. The feeding frame is fixedly connected to the base. An arc-shaped feeding slide is arranged at the other end of the feeding plate away from the feeding frame. A first driving mechanism for driving the material roll to ascend along the arc-shaped feeding slide is arranged on any one of the feeding plates. A feeding mechanism is arranged on the feeding frame.

[0006] By adopting the above technical scheme, the material roll feeding mechanism can effectively improve the automation degree and work efficiency of feeding a material roll. The two oppositely arranged feeding plates and the avoiding space therebetween can make the material roll smoothly enter and be positioned in the space, which is convenient for subsequent operation. In addition, the arc-shaped feeding slide and the first driving mechanism arranged on each feeding plate can not only help guide the material roll to stably ascend to a predetermined position along the slide, but also realize the automatic lifting process of the material roll. Furthermore, the feeding mechanism installed on the feeding frame can ensure that the material roll can be stably fed out after reaching the specified position, thereby completing the entire feeding process. Therefore, compared with the traditional manual feeding method, the device significantly improves the feeding speed and reliability and reduces the labor intensity.

[0007] Preferably, the first driving mechanism comprises a mechanical arm rotatably connected to the side surface of the feeding plate. The first driving mechanism further comprises a cylinder for driving the mechanical arm to rotate. The mechanical arm is in abutting engagement with the shaft of the material roll.

[0008] By adopting the above technical scheme, the first driving mechanism comprises the mechanical arm rotatably connected to the side surface of the feeding plate and the cylinder for driving the mechanical arm to rotate. The mechanical arm can be in abutting engagement with the shaft of the material roll, so as to effectively drive the material roll to ascend along the arc-shaped feeding slide and improve the feeding efficiency.

[0009] Preferably, the upper part of the feeding plate is provided with a clamping groove near one end of the arc-shaped feeding chute, which forms a clamping fit with the shaft of the material roll.

[0010] By adopting the above technical scheme, the upper part of the feeding plate is provided with a clamping groove near one end of the arc-shaped feeding chute, which forms a clamping fit with the shaft of the material roll. The shaft of the material roll can be effectively fixed, and the material roll can be prevented from deviating or falling during the ascending process along the arc-shaped feeding chute, thereby improving the stability and reliability of the feeding process.

[0011] Preferably, the feeding mechanism comprises an upper roller and a lower roller rotatably connected to the feeding frame, and a feeding space is formed between the upper roller and the lower roller. The feeding frame is provided with a second driving mechanism for driving the rotation of the upper roller.

[0012] By adopting the above technical scheme, the feeding mechanism comprises an upper roller and a lower roller rotatably connected to the feeding frame, and a feeding space is formed between the upper roller and the lower roller. The feeding frame is provided with a second driving mechanism for driving the rotation of the upper roller. The material roll can be stably and efficiently fed.

[0013] Preferably, the upper roller is adjustably arranged in the vertical direction.

[0014] By adopting the above technical scheme, the upper roller is adjustably arranged in the vertical direction, so that the material belt can more conveniently enter the feeding space.

[0015] Preferably, the upper part of the feeding plate is provided with an abutting block near one side of the feeding frame.

[0016] By adopting the above technical scheme, the upper part of the feeding plate is provided with an abutting block near one side of the feeding frame. The material roll can be positioned, and deviation of the material roll during the feeding process can be avoided, thereby improving the feeding accuracy and stability.

[0017] Preferably, the side of the feeding frame away from the feeding plate is further provided with a touch sensor for controlling the second driving mechanism.

[0018] By adopting the above technical scheme, the touch sensor provided on the side of the feeding frame away from the feeding plate can detect the position or state change of the material roll and control the second driving mechanism to respond, thereby realizing an automatic material roll conveying process, improving the feeding efficiency and reducing the need for manual operation.

[0019] Preferably, the bottom plate is further provided with a universal wheel.

[0020] By adopting the above technical scheme, the universal wheel can facilitate the movement of the entire material roll feeding mechanism, improve the mobility and convenience of the device, and facilitate the operator to quickly adjust the position of the feeding mechanism as needed, thereby improving the work efficiency.

[0021] To sum up, the present application includes at least one of the following beneficial technical effects:

[0022] 1. By setting the feeding plate with a clearance space and the first driving mechanism, the material roll can automatically ascend along the arc-shaped feeding slide, improving the efficiency of the feeding process and reducing the need for manual intervention;

[0023] 2. By setting the clamping groove, precise positioning of the material roll is achieved, ensuring the stability of the feeding process and avoiding unstable operation due to positional deviation;

[0024] 3. By setting the feeding mechanism and the adjustable upper roller, the feeding requirements of different sizes of material rolls are met, enhancing the application range and flexibility of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 is the overall structure schematic diagram in the embodiment of the present application;

[0026] Figure 2 is the overall running structure schematic diagram in the embodiment of the present application.

[0027] Reference signs: 1, base; 11, universal wheel; 2, feeding plate; 21, clamping groove; 22, abutting block; 3, clearance space; 4, feeding frame; 5, arc-shaped feeding slide; 6, first driving mechanism; 61, mechanical arm; 62, first cylinder; 7, feeding mechanism; 71, upper roller; 72, lower roller; 73, second cylinder; 74, feeding space; 8, connecting frame; 9, second driving mechanism; 91, motor; 10, touch sensor. DETAILED DESCRIPTION

[0028] The following will be described in detail with reference to the accompanying drawings Figure 1 - the accompanying drawings Figure 2 The present application will be further described in detail.

[0029] The embodiment of the present application discloses a material roll feeding mechanism.

[0030] Referring to Figure 1 and Figure 2 , a material roll feeding mechanism, comprising a base 1, a feeding plate 2 is vertically arranged on the base 1, the feeding plate 2 is provided as two, the two feeding plates 2 are oppositely arranged, and a clearance space 3 for avoiding the rolling of the material roll is formed between the two feeding plates 2; a feeding frame 4 is vertically arranged at one end of the feeding plate 2, the feeding frame 4 is fixedly connected to the base 1, an arc-shaped feeding slide 5 is arranged at the end of the feeding plate 2 away from the feeding frame 4, the arc-shaped feeding slide 5 is provided with a first driving mechanism 6 on each feeding plate 2 to drive the material roll to ascend along the arc-shaped feeding slide 5, a feeding mechanism 7 is arranged on the feeding frame 4, and a universal wheel 11 is arranged on the base 1.

[0031] Referring toFigure 1 And Figure 2 The base 1 is made of high-strength steel material to ensure sufficient bearing capacity and stability, and the base 1 can be equipped with shock pads or other forms of shockproof measures to reduce the vibration effect during operation. In order to improve the moving convenience of the base 1, universal wheels 11 with locks are arranged on the base 1.

[0032] Referring to Figure 1 And Figure 2 The upper part of the feeding plate 2 is provided with a clamping groove 21 matched with the shaft of the material roll near one end of the arc-shaped feeding chute 5. The clamping groove 21 is usually arranged at the top of the feeding plate 2 and matches the diameter of the material roll shaft so that the material roll shaft can smoothly enter. The arc-shaped feeding chute 5 is set as a quarter of a circle in this embodiment. The first driving mechanism 6 includes a mechanical arm 61 rotatably connected to the side of the feeding plate 2. The rotation axis of the mechanical arm 61 is perpendicular to the feeding plate 2 and coincides with the center of the arc-shaped feeding chute 5. The first driving mechanism 6 further includes a first cylinder 62, the piston rod of which is connected to the mechanical arm 61. The on-off control by the electromagnetic valve realizes accurate control.

[0033] Referring to Figure 1 And Figure 2 The upper part of the feeding plate 2 is further provided with an abutting block 22 away from one end of the arc-shaped feeding chute 5. The abutting block 22 positions the material roll to avoid deviation of the material roll during feeding.

[0034] Referring to Figure 1 And Figure 2 The feeding mechanism 7 includes an upper roller 71 and a lower roller 72. The lower roller 72 is rotatably connected to the feeding frame 4. A second cylinder 73 is fixedly arranged on the feeding frame 4. The piston rod of the second cylinder 73 is arranged vertically. The piston rod of the second cylinder 73 is fixedly connected with a connecting frame 8. The upper roller 71 is rotatably connected to the connecting frame 8. The feeding space 74 is formed between the upper roller 71 and the lower roller 72. The rotation axes of the upper roller 71 and the lower roller 72 are parallel to the axis of the material roll.

[0035] Referring to Figure 1 And Figure 2 The upper roller 71 is adjustably arranged in the vertical direction. The height of the upper roller 71 is adjusted by the extension and retraction of the piston rod of the second cylinder 73. The material belt is passed through the feeding space 74, and then the height of the upper roller 71 is adjusted so that the upper roller 71 and the lower roller 72 clamp the material belt.

[0036] Referring to Figure 1 And Figure 2The second driving mechanism 9 is arranged on the connecting frame 8 and drives the upper roller 71 to rotate. In the embodiment, the second driving mechanism 9 is an electric motor 91, the output shaft of which is connected to the rotating shaft of the upper roller 71. A touch sensor 10 is arranged on the bottom of the feeding frame 4 away from the feeding plate 2. The touch sensor 10 is used to control the start and stop of the electric motor 91. When the material belt passes through the feeding space 74 and enters the rolling mill, the material belt between the rolling mill and the feeding frame 4 will naturally sag. When the material belt naturally sags and contacts the touch sensor 10, the electric motor 91 stops running. When the material belt continuously enters the rolling mill and the material belt no longer contacts the touch sensor 10, the touch sensor 10 sends a signal and the electric motor 91 starts to drive the upper roller 71 to rotate and drive the material belt to pass through the feeding space 74.

[0037] The implementation principle of the embodiment is as follows: first, the material roll is placed near the arc-shaped feeding slide 5, then the first driving mechanism 6 is started to make the material roll enter the avoiding space 3 and the shaft of the material roll enters the clamping groove 21, then the end of the material belt is manually passed through the feeding space 74 and enters the rolling mill, the material roll is pushed to the position near the feeding frame 4 and abuts against the abutting block 22, the second air cylinder 73 is started to clamp the material belt, and automatic feeding is realized.

[0038] The above are preferred embodiments of the application, and do not limit the protection scope of the application. Any equivalent changes made according to the structure, shape and principle of the application should be covered within the protection scope of the application.

Claims

1. A web loading mechanism, characterized by: The utility model relates to a material feeding device, including base (1), the vertical arrangement of feeding plate (2) is set up on base (1), feeding plate (2) is set up two, two feeding plate (2) are oppositely arranged, and the avoiding space (3) for avoiding roll of material roll is formed between two feeding plate (2), and the vertical arrangement of feeding frame (4) is set up in the one end of feeding plate (2), feeding frame (4) is fixedly connected on the bottom plate, and the one end away from feeding frame (4) of feeding plate (2) is provided with arc feeding slide (5), arc feeding slide (5) is provided with the first drive mechanism (6) of the drive material roll and rises along arc feeding slide (5) on any feeding plate (2), and feeding frame (4) is provided with feeding mechanism (7).

2. The material roll loading mechanism according to claim 1, characterized in that: The first drive mechanism (6) includes a mechanical arm (61) rotatably connected to the side of the feeding plate (2), and further includes a first cylinder (62) for driving the rotation of the mechanical arm (61), and the mechanical arm (61) is in abutting engagement with the shaft of the material roll.

3. The material roll loading mechanism of claim 1, wherein: The upper portion of the feeding plate (2) is provided with a clamping groove (21) in abutting engagement with the shaft of the material roll near one end of the arc feeding slide (5).

4. The material roll loading mechanism of claim 1, wherein: The feeding mechanism (7) includes an upper roller (71) and a lower roller (72) rotatably connected to the feeding frame (4), and a feeding space (74) is formed between the upper roller (71) and the lower roller (72), and the feeding frame (4) is provided with a second drive mechanism (9) for driving the rotation of the upper roller (71).

5. A web material loading mechanism according to claim 4, wherein: The upper roller (71) is adjustably arranged in the vertical direction.

6. The material roll loading mechanism of claim 1, wherein: The upper portion of the feeding plate (2) is provided with an abutting block (22) near one side of the feeding frame (4).

7. The material roll loading mechanism of claim 4, wherein: The side of the feeding frame (4) away from the feeding plate (2) is further provided with a touch sensor (10) for controlling the second drive mechanism (9).

8. The material roll loading mechanism of claim 1, wherein: The bottom plate is further provided with a universal wheel (11).