Self-adaptive knitting cloth loosening machine

Abstract

The utility model relates to a knitting cloth loosening machine, and provides a self-adaptive knitting cloth loosening machine which comprises a base, a protective shell, a cover plate, a motor, a rotating shaft and the like. A protective shell is arranged on the front portion of the base, a motor is arranged on the left side of the upper portion of the protective shell, the front portion and the left portion of the protective shell are open, a notch allowing cloth to penetrate through is formed in the right portion of the protective shell, and a rotating shaft is arranged on the front side of the upper portion of the protective shell and rotationally provided with a cover plate. The tension of the cloth is monitored in real time through the sensor, the speed and the pressure of the roller are automatically adjusted through the control system, it is ensured that the cloth always keeps the optimal tension in the whole treatment process, meanwhile, the intelligent control system is optimized for the heating device, and the self-adaptive cloth loosening machine can more effectively utilize energy and reduce energy consumption.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of knitted cloth loosening machine, in particular to a kind of self-adaptive knitted cloth loosening machine. BACKGROUND

[0002] Knitted cloth loosening machine is an important equipment for loosening and arranging knitted cloth in textile industry. In the production process of knitted cloth, due to various reasons (such as uneven tension, mechanical stress, heat treatment, etc.), the cloth may have wrinkles, twists, shrinkage and other problems. These problems not only affect the quality of the cloth, but also may cause difficulties in subsequent processing steps. Therefore, knitted cloth loosening machine plays a crucial role in textile production line.

[0003] Traditional knitted cloth loosening machine mainly loosens and arranges cloth through mechanical roller and hot air device. The cloth is treated by heating, such as spraying, steam, etc., to reduce wrinkles and twists. Although traditional knitted cloth loosening machine can improve the wrinkles and twists of the cloth to some extent, it still has defects. During cloth transmission, the traditional cloth transmission roller device relies on mechanical adjustment, which is difficult to achieve accurate control of cloth tension. Different types of cloth require different tension settings, and mechanical adjustment often cannot achieve dynamic adjustment, resulting in inconsistent treatment effect. At the same time, the hot air device in conventional equipment lacks intelligent control. When processing different cloths, manual intervention is required, which cannot be adjusted in time. When facing different batches and types of cloth, the processing efficiency is low. When using, manual operation errors are easy to occur, and the energy consumption of hot air system fluctuates greatly. SUMMARY

[0004] In order to overcome the defects of traditional knitted cloth loosening machine, such as the inability to achieve accurate control of cloth tension during cloth transmission, the need for different tension settings for different types of cloth, the difficulty of dynamic adjustment of mechanical adjustment, the lack of intelligent control of hot air device in conventional equipment, the need for manual intervention when processing different cloths, the inability to adjust in time, the low processing efficiency when facing different batches and types of cloth, the easy occurrence of manual operation errors, and the large fluctuation of energy consumption of hot air system, the purpose is to provide a self-adaptive knitted cloth loosening machine to solve one of the above problems.

[0005] The technical scheme is as follows: a self-adaptive knitting cloth loosening machine comprises a base, a protective shell, a cover plate, a motor, a rotating shaft, a fixing seat, a winding frame, a partition cover I, a hot flow preparation part, a pipeline, a cloth guide roller, a power roller, a cloth transmission roller, a tension roller, a cloth outlet roller and a partition cover II, the front part of the base is provided with the protective shell, the upper left part of the protective shell is provided with the motor, the front part and the left part of the protective shell are both provided with openings, the right part of the protective shell is provided with a gap allowing the cloth to pass through, the upper front side of the protective shell is provided with the rotating shaft, the rotating shaft is rotatably provided with the cover plate, the opening of the front part of the protective shell is closed by the cover plate, one end of the rotating shaft is connected with the output shaft of the motor, the motor drives the rotating shaft to rotate, and the cover plate is opened and closed synchronously, the right part of the base is provided with the fixing seat, the front part of the fixing seat is provided with the winding frame, the left part of the protective shell is provided with the partition cover I, the left part of the partition cover I closes the opening of the left part of the protective shell, the right part of the partition cover I is fixedly connected with the partition cover II, the front part of the partition cover I and the partition cover II is both provided with an air window, the air windows of the front part of the partition cover I and the partition cover II are closed by the cover plate, the left and right sides of the partition cover I and the right side of the partition cover II are all provided with gaps allowing the cloth to pass through, the internal space of the partition cover I is communicated with the internal space of the partition cover II through the gap in the right part of the partition cover I, the lower part of the base is provided with the hot flow preparation part, the hot flow preparation part is communicated with the internal space of the partition cover I through the pipeline, the lower left part of the base is rotatably provided with the cloth guide roller, the upper left and right sides of the partition cover I are both rotatably provided with the power roller, the power roller is composed of a driving part and a rotating roller, the driving part drives the rotating roller to rotate, the tension roller is rotatably arranged near the power roller in the partition cover I, the tension roller is provided with a tension sensor, there is a cloth passing interval between the tension roller and the rotating roller of the power roller, the lower part of the partition cover I and the partition cover II is rotatably provided with the cloth transmission roller and the cloth outlet roller respectively.

[0006] As a preferred, the self-adaptive knitting cloth loosening machine further comprises a partition plate and a refrigeration part, the partition plate is arranged between the right part of the partition cover II and the left part of the protective shell, the partition plate divides a cooling chamber between the right part of the partition cover II and the left part of the protective shell, the upper part of the partition plate is provided with the refrigeration part, the refrigeration part is communicated with the internal space of the cooling chamber through the pipeline.

[0007] As a preferred, the self-adaptive knitting cloth loosening machine further comprises a cylinder and a detector, the cylinder is arranged on the upper part of the partition cover II, the movable rod of the cylinder penetrates into the partition cover II, the end of the movable rod of the cylinder and the right part of the partition cover I are both provided with the detector, the two detectors are arranged in the same direction and are oppositely arranged.

[0008] As a preferred, the self-adaptive knitting cloth loosening machine further comprises a backflow part and a flow collecting box, the backflow part is arranged on the lower left part of the partition cover II, the backflow part is composed of a suction head and a transmission pump, the suction head penetrates into the internal space of the partition cover II, the flow collecting box is arranged on the front side of the right part of the hot flow preparation part, the flow collecting box is communicated with the hot flow preparation part through the pipeline, the input end of the transmission pump of the backflow part is connected with the flow collecting box.

[0009] As a preferred, the self-adaptive knitting cloth loosening machine further comprises a circulating part and a circulating pipeline, the circulating part is arranged on the upper part of the protective shell, one end of the circulating pipeline of the circulating part penetrates into the partition cover I.

[0010] As a preferred, the self-adaptive knitting cloth loosening machine further comprises a guide plate, the guide plate is arranged at the gap of the left side of the partition cover I and the right side of the protective shell.

[0011] The utility model discloses the beneficial effect has: the utility model discloses through the sensor real -time monitoring cloth's tension, and through the control system automatic adjustment the speed and pressure of drum, ensure that cloth always keeps optimum tension in whole processing, and the optimization of intelligent control system is carried out to heating device, make self -adaptation type cloth loosening machine can utilize energy more effectively, reduce energy consumption.

[0012] The utility model discloses through setting up cooling device, help in the heating process, the internal fiber experiences certain thermal expansion and the structure change cloth cooling in time, avoid the cloth size that can appear not forced cooling is unstable, even appear deformation, shrinkage etc. problem, for cloth fiber restyling, restore to the effective processing step of ideal size and shape. BRIEF DESCRIPTION OF DRAWINGS

[0013] Fig. 1 It is the three-dimensional structure schematic diagram of the utility model.

[0014] Fig. 2 It is the three-dimensional structure schematic diagram of the utility model hidden cover plate.

[0015] Fig. 3 It is the plan view of the utility model hidden cover plate.

[0016] Reference numeral: 1_base, 2_shield, 21_cover plate, 211_motor, 212_pivot, 22_fixing seat, 23_winding frame, 3_shield one, 31_heat flow preparation spare, 32_piping, 4_broaching roller, 5_power roller, 51_broaching roller, 52_tension roller, 53_broaching roller, 6_shield two, 7_cylinder, 71_detector, 8_backflow spare, 81_collecting box, 9_baffle, 91_refrigeration spare, 10_circulation spare, 101_circulation pipe, 11_guider. DETAILED DESCRIPTION

[0017] The utility model is further explained below in connection with the drawings and specific embodiment.

[0018] Embodiment 1: a self -adaptation type knit cloth loosening machine, the specific structure is as shown in Figs. 1-3 The cloth loosening machine mainly includes base 1, shield 2 and its accessory parts (cover plate 21, motor 211, pivot 212), fixing seat 22, winding frame 23, shield one 3 and its related assembly (heat flow preparation spare 31, piping 32), broaching roller 4, power roller 5 and its peripheral equipment (broaching roller 51, tension roller 52, broaching roller 53) and shield two 6.

[0019] The base 1 is used as the stable base of the cloth loosening machine, the front part is provided with a protective shell 2, the upper left side of the protective shell 2 is provided with a motor 211, the front part and the left part of the protective shell 2 are designed as the open type, the cloth can be conveniently put in and taken out, the right part is provided with a gap allowing the cloth to pass through, the cloth can smoothly flow in the machine, the upper front side of the protective shell 2 is provided with a rotating shaft 212, the rotating shaft 212 is rotatably connected with a cover plate 21, the rotating shaft 212 is driven to rotate by the motor 211, the cover plate 21 can be opened and closed synchronously, so that the opening of the front part of the protective shell 2 is closed or opened.

[0020] The right part of the base 1 is provided with a fixing seat 22, the front part of the fixing seat 22 is provided with a winding frame 23, the cloth treated is wound, the left part in the protective shell 2 is provided with a cover 1 3, the left part of the cover 1 3 effectively closes the left part opening of the protective shell 2, the right part is fixedly connected with a cover 2 6, the front parts of the cover 1 3 and the cover 2 6 are provided with air windows, the air windows are closed when the cover plate 21 is closed, the internal environment of the machine is stable, the left and right sides of the cover 1 3 and the right side of the cover 2 6 are provided with gaps allowing the cloth to pass through, the cloth can smoothly flow in the machine, in particular, the internal space of the cover 1 3 is communicated with the internal space of the cover 2 6 through the gap of the right part, a continuous channel for treating the cloth is formed.

[0021] The lower part of the base 1 is provided with a hot flow preparation piece 31, the cloth is treated by generating hot flow, the hot flow preparation piece 31 is communicated with the internal space of the cover 1 3 through a pipeline 32, the hot flow is uniformly delivered to the internal space of the cover 1 3, and the cloth is heated and treated.

[0022] The lower part of the base 1 is provided with a hot flow preparation piece 31, the cloth is treated by generating hot flow, the hot flow preparation piece 31 is communicated with the internal space of the cover 1 3 through a pipeline 32, the hot flow is uniformly delivered to the internal space of the cover 1 3, and the cloth is heated and treated.

[0023] The lower part of the base 1 is provided with a hot flow preparation piece 31, the cloth is treated by generating hot flow, the hot flow preparation piece 31 is communicated with the internal space of the cover 1 3 through a pipeline 32, the hot flow is uniformly delivered to the internal space of the cover 1 3, and the cloth is heated and treated.

[0024] Example 2: Based on Example 1, in order to enhance the functionality of fabric treatment, such as... Figs. 2-3 As shown, a partition 9 is cleverly set between the right side of the second partition 6 and the left side of the inner shell 2. This partition 9 not only effectively divides an independent cooling chamber, but also allows the fabric to undergo an additional cooling stage during processing. The cooling component 91 installed on the upper part of the partition 9 is connected to the internal space of the cooling chamber through the pipe 32, ensuring that the cooling chamber can maintain a constant low temperature environment. When the fabric passes through the cooling chamber, the cold airflow generated by the cooling component 91 will quickly reduce the temperature of the fabric, thereby achieving the effects of shaping and color fixing, and further improving the quality of fabric processing.

[0025] Secondly, as shown in the figure, in order to achieve precise control of the fabric position, a cylinder 7 is installed on the upper part of the second partition 6, and the movable rod of the cylinder 7 is inserted into the second partition 6. Detectors 71 are provided at the end of the movable rod of the cylinder 7 and on the right side of the first partition 3. The two detectors 71 are arranged in the same direction and are opposite to each other. This design allows the two detectors 71 to monitor the position and status of the fabric in real time. Once the fabric deviates or becomes abnormal, the detector 71 will respond immediately, feed back a signal, and remind the operator or the adjustment parts on the equipment to correct the direction of the fabric, ensuring that the fabric remains stable during the transmission process. The cylinder 7 drives one detector 71 to move in order to maintain a certain interval for fabrics of different thicknesses and ensure the effectiveness of the detector 71.

[0026] In addition, in order to optimize the recycling of heat flow, such as Figs. 2-3 As shown, a return flow component 8 is installed on the lower left side of the second diaphragm 6. The return flow component 8 consists of a suction head and a transfer pump. The suction head penetrates into the interior of the second diaphragm 6 to absorb residual heat flow within it. A collector box 81 is installed on the front right side of the heat flow preparation component 31. The collector box 81 is connected to the heat flow preparation component 31 via a pipe 32. The input end of the transfer pump on the return flow component 8 is connected to and communicates with the collector box 81, allowing the absorbed heat flow to be returned to the heat flow preparation component 31 for reuse. This design not only improves the efficiency of heat flow utilization but also reduces energy consumption.

[0027] At the same time, such as Figs. 1-3 As shown, in order to promote airflow within the shroud 3, a circulation component 10 is provided on the upper part of the protective shell 2, and one end of the circulation pipe 101 on the circulation component 10 is inserted into the shroud 3. The circulation component 10 guides the airflow within the shroud 3 through the circulation pipe 101, ensuring that environmental parameters such as temperature, heat flow distribution, and humidity within the shroud 3 remain stable, providing better conditions for fabric processing.

[0028] The above examples are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and to implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit and essence of the present application shall be covered within the protection scope of the present application.

Claims

1. An adaptive knitted loosing machine, comprising a base (1) and a protective shell (2), the front part of the base (1) is provided with the protective shell (2); characterized in that It also comprises a cover plate (21), a motor (211), a rotating shaft (212), a fixed seat (22), a winding frame (23), a shield one (3), a hot flow preparation part (31), a pipeline (32), a cloth guide roller (4), a power roller (5), a cloth transmission roller (51), a tension roller (52), a cloth outlet roller (53) and a shield two (6), the left side of the upper part of the protective shell (2) is provided with a motor (211), the front part and the left part of the protective shell (2) are both provided with an opening, the right part is provided with a gap allowing the cloth to pass through, the front side of the upper part of the protective shell (2) is provided with a rotating shaft (212), the rotating shaft (212) is rotatably provided with a cover plate (21), the opening of the front part of the protective shell (2) is closed by the cover plate (21), one end of the rotating shaft (212) is connected with the output shaft of the motor (211), the motor (211) drives the rotating shaft (212) to rotate, synchronously drives the cover plate (21) to open and close, the right part of the base (1) is provided with a fixed seat (22), the front part of the fixed seat (22) is provided with a winding frame (23), the left part of the protective shell (2) is provided with a shield one (3), the left part of the shield one (3) closes the opening of the left part of the protective shell (2), the right part of the shield one (3) is fixedly connected with a shield two (6), the front part of the shield one (3) and the shield two (6) are both provided with an air window, and the air windows of the front parts of the two are closed by the cover plate (21), the left and right sides of the shield one (3) and the right side of the shield two (6) are all provided with a gap allowing the cloth to pass through, wherein the internal space of the shield one (3) is communicated with the internal space of the shield two (6) through the gap of the right part, the lower part of the base (1) is provided with a hot flow preparation part (31), the hot flow preparation part (31) is communicated with the internal space of the shield one (3) through a pipeline (32), the lower left part of the base (1) is rotatably provided with a cloth guide roller (4), the upper left and right sides of the shield one (3) are both rotatably provided with a power roller (5), the power roller (5) is composed of a driving part and a rotating roller, the driving part drives the rotating roller to rotate, the shield one (3) is rotatably provided with a tension roller (52) near the power roller (5), the tension roller (52) is provided with a tension sensor inside, there is a cloth transmission interval between the tension roller (52) and the rotating roller of the power roller (5), the lower parts of the shield one (3) and the shield two (6) are rotatably provided with a cloth transmission roller (51) and a cloth outlet roller (53) respectively.

2. The self-adapting knitted looser machine according to claim 1, wherein, It also comprises a partition plate (9) and a refrigeration part (91), the right part of the shield two (6) and the left part of the protective shell (2) are provided with a partition plate (9), a cooling chamber is divided between the right part of the shield two (6) and the left part of the protective shell (2) by the partition plate (9), the upper part of the partition plate (9) is provided with a refrigeration part (91), the refrigeration part (91) is communicated with the internal space of the cooling chamber through a pipeline (32).

3. An adaptive flat knitting machine according to claim 2, wherein, It also comprises a cylinder (7) and a detector (71), the upper part of the shield two (6) is provided with a cylinder (7), the movable rod of the cylinder (7) penetrates into the shield two (6), the end of the movable rod of the cylinder (7) and the right part of the shield one (3) are both provided with a detector (71), the two detectors (71) are arranged in the same direction and are oppositely arranged.

4. The self-adapting knitted looser machine according to claim 3, wherein, It further comprises a reflux device (8) and a collecting box (81), the lower left part of the second shield (6) is provided with the reflux device (8), the reflux device (8) is composed of a suction head and a transmission pump, the suction head penetrates into the inside of the second shield (6), the right front side of the hot flow preparation device (31) is provided with the collecting box (81), the collecting box (81) is connected with the hot flow preparation device (31) through a pipeline (32), the input end of the transmission pump of the reflux device (8) is connected with the collecting box (81) and communicates with each other.

5. An adaptive flat knitting machine according to claim 4, wherein, It further comprises a circulating device (10) and a circulating pipeline (101), the upper part of the protective shell (2) is provided with the circulating device (10), one end of the circulating pipeline (101) of the circulating device (10) penetrates into the first shield (3).

6. An adaptive flat knitting machine according to claim 5, wherein, It further comprises a guide plate (11), the left side of the first shield (3) and the notch of the right side of the protective shell (2) are both provided with the guide plate (11).

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