Floating wheat cleaning device

By designing a floating wheat cleaning device and utilizing components such as electric cylinders and servo motors, the automated collection and cleaning of wheat grains has been achieved, solving the problem of low floating wheat cleaning efficiency in beer production and improving production efficiency.

CN223633328UActive Publication Date: 2025-12-05TENGZHOU WEIDA INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422819713.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-12-05
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

In current beer production, empty husks and unripe grains float on the water surface, requiring regular manual cleaning, resulting in low efficiency in floating grain removal.

Method used

Design a floating wheat cleaning device that uses components such as a stable control console, electric cylinder, servo motor, and suction and discharge frame to achieve automated collection and discharge of wheat grains. Utilize electromagnetic suction sleeves and magnetic sliding rails for guidance, combined with rotational drainage and water pressure control, to automatically process floating wheat.

Benefits of technology

It improved the efficiency of floating wheat removal, realized the automated collection and cleaning of wheat grains, reduced manual intervention, and improved production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of beer processing, in particular to a floating wheat cleaning device which comprises a stable control table, a first electric cylinder is fixedly installed on the front side, close to the top of the stable control table, of the stable control table, and the output end of the first electric cylinder is fixedly connected with a lifting table. A servo motor is fixedly installed on the top, close to the front side of the lifting table, of the lifting table, the output end of the servo motor is fixedly connected with a stable connecting base, a control frame is fixedly installed on the inner wall of the stable connecting base through a screw rod, and a second electric cylinder is fixedly installed on the top of the inner wall of the control frame; according to the floating wheat suction and spitting device, the stable console is arranged at the floating wheat cleaning position, the suction and spitting frame is controlled to move through the driving ends for driving and adjusting the positions, the drainage, filtering and discharging effects in the suction and spitting frame are repeatedly controlled, and the floating wheat cleaning effect is improved. And the efficiency of automatically and repeatedly guiding, sucking and discharging the wheat grains from the water body can be realized.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of floating wheat cleaning device, belong to beer processing technical field. BACKGROUND

[0002] Beer is generally fermented with malt as main raw material, hops and other ingredients, and malt needs to be cleaned, soaked, germinated and other steps before it can be obtained. Even though the barley on the market has undergone winnowing and other operations to remove empty grains, there will still be some empty or underfilled grains. These grains cannot germinate and will affect the aeration during normal fermentation. Therefore, they need to be removed during seed soaking. During cleaning, the full grains will sink in water after absorbing water, and the empty and underfilled grains will float on the water surface. In this way, the floating wheat can be easily separated.

[0003] Currently, the raw material grains need to be cleaned and screened before beer production. During cleaning, the empty and underfilled grains will float on the water surface, and regular manual cleaning of the floating wheat in the processing tank is required, which indirectly reduces the cleaning efficiency of the floating wheat and brings certain adverse effects to actual use. Therefore, improvement is needed. SUMMARY

[0004] The utility model aims at providing a kind of floating wheat cleaning device, the utility model is placed in floating wheat cleaning place by setting stable control console, control suction and exhalation frame movement is carried out by multiple drive adjustment position drive end, the effect of drainage filtration discharge in suction and exhalation frame is controlled repeatedly, the cleaning efficiency of floating wheat is indirectly improved, to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A floating wheat cleaning device includes a stable console, an electric cylinder one is fixedly installed on the front side of the stable console near the top thereof, the output end of the electric cylinder one is fixedly connected with a lifting platform, a servo motor is fixedly installed on the top of the lifting platform near the front side thereof, the output end of the servo motor is fixedly connected with a stable connecting seat, a control frame is fixedly installed on the inner wall of the stable connecting seat through a screw rod, an electric cylinder two is fixedly installed on the top of the inner wall of the control frame, the output end of the electric cylinder two is fixedly connected with a lifting plate, a suction and exhalation frame is clamped to the bottom of the control frame, a hollow sealing frame is fixedly connected to the surface of the lifting plate, a spring telescopic rod is fixedly installed on the bottom of the lifting plate, a lower pressing plate is fixedly connected to the bottom of the spring telescopic rod, and the surface of the lower pressing plate is sealingly sleeved with the inner wall of the hollow sealing frame.

[0007] Further, the rear side of the lifting platform is fixedly connected with a power electromagnetic suction sleeve, the front side of the stable control console is fixedly installed with a magnetic suction sliding rail, the surface of the magnetic suction sliding rail is in magnetic suction connection with the inner wall of the power electromagnetic suction sleeve.

[0008] Further, the inner wall of the lifting platform is fixedly installed with an extension control box, the inside of the extension control box is rotationally connected with a connecting sleeve through a driving end, the inner wall of the connecting sleeve is in knock connection with a knocking frame.

[0009] Further, the main body of the knocking frame is an L-shaped frame rod, the bottom of the L-shaped frame rod is fixedly connected with a shock-absorbing telescopic rod provided with a shock-absorbing spring, one end of the shock-absorbing telescopic rod is fixedly connected with a knocking base plate.

[0010] Further, the top of the suction and spitting frame is an upper water conveying frame, the bottom of the suction and spitting frame is a collecting frame, the top of the collecting frame and the bottom of the upper water conveying frame are in buckle connection, the side surface of the collecting frame and the side surface of the upper water conveying frame are threadedly connected through a connecting rod, the side surface of the upper water conveying frame close to the bottom thereof is rotationally connected with a one-way valve plate through a pin shaft provided with a torsional spring, the side surface of the upper water conveying frame close to the top thereof is provided with a filter screen plate, and the bottom of the collecting frame is fixedly installed with a drain pipe provided with a control valve.

[0011] Further, the top of the upper water conveying frame is fixedly connected with a water blocking protection frame, and the hollow sealing frame is located in the inside of the water blocking protection frame.

[0012] Further, the bottom of the collecting frame close to the inner wall thereof is fixedly connected with a trapping screen plate, the bottom of the collecting frame is provided with an arc-shaped drainage groove, and the inner wall of the arc-shaped drainage groove is connected with the top of the drain pipe.

[0013] The beneficial effects of the present application are as follows:

[0014] In the present application, the stable control console can be positioned to the beer processing position to clean the floating grains, the electric cylinder can drive the height of the lifting platform to be adjusted and controlled, the power electromagnetic suction sleeve and the magnetic suction sliding rail are arranged to guide, the height of the lifting platform is stably prevented from tilting and adjusting, whether the power is on or not can be cooperatively controlled to move or position the lifting platform, the suction and spitting frame after being connected and installed can enter the inside of the processing tank, the servo motor can drive the whole suction and spitting frame to rotate, the effect of slightly rotating and guiding the flow can be achieved, the suction and spitting frame can be controlled to stably move and collect the grains;

[0015] The utility model discloses a one-way valve plate on the inhale and exhale frame is moved to the liquid level position of processing jar, and water pressure extrudes one-way valve plate to rotate and release water in the inner wall of inhale and exhale frame, when the water volume inside and outside inhale and exhale frame is same, one-way valve is extruded and is closed, when the discharge of the excess water volume in inhale and exhale frame is needed, the electric cylinder no.

[0016] The utility model discloses a drive end control in extension control box can drive connecting sleeve to rotate, and then can drive knock frame to knock the outer wall of processing jar, and the shock absorption telescopic rod is used to shock absorption and unloading, and the knock pad can be used to knock the outside of processing jar, and the suspended wheat on the inner wall of processing jar can be handled. BRIEF DESCRIPTION OF DRAWINGS

[0017] The accompanying drawings are included to provide a further understanding of the present application, and are incorporated in and constitute apart of this specification, illustrate embodiments of the present application, and together with the general description of the application given above and the detailed description of the application given below, serve to explain the present application.

[0018] Figure 1 It is the whole structure schematic diagram of a kind of floating wheat cleaning device of the utility model;

[0019] Figure 2 It is the front view of control frame in a kind of floating wheat cleaning device of the utility model;

[0020] Figure 3 It is the front view of inhale and exhale frame in a kind of floating wheat cleaning device of the utility model;

[0021] Figure 4 It is the front view of hollow sealing frame in a kind of floating wheat cleaning device of the utility model;

[0022] Figure 5 It is the front view of knock frame in a kind of floating wheat cleaning device of the utility model;

[0023] Figure 6 is a side view of the shock-absorbing telescopic rod in the floating wheat cleaning device;

[0024] Figure 7 is an enlarged view of A of the floating wheat cleaning device;

[0025] Figure 8 is an enlarged view of B of the floating wheat cleaning device;

[0026] In the drawing, 1 is a stable control console, 2 is an electric cylinder I, 3 is a lifting platform, 4 is a servo motor, 5 is a stable connecting seat, 6 is a control frame, 7 is an electric cylinder II, 8 is a lifting plate, 9 is a suction and exhaust frame, 10 is a hollow sealing frame, 11 is a spring telescopic rod, 12 is a lower pressing plate, 13 is a magnetic suction clamping sleeve, 14 is a magnetic suction sliding rail, 15 is an extension control box, 16 is a connecting clamping sleeve, 17 is a knocking frame, 18 is a shock-absorbing telescopic rod, 19 is a knocking base plate, 20 is an upper water conveying frame, 21 is a collecting frame, 22 is a one-way valve plate, 23 is a filter screen plate, 24 is a drain pipe, 25 is a water blocking protection frame, 26 is a trapping screen plate, and 27 is an arc-shaped drainage groove. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0028] Embodiment 1 Figures 1-8 The present application provides a technical solution:

[0029] A floating wheat cleaning device, comprising a stable control console 1, an electric cylinder I 2 is fixedly installed on the front side of the stable control console 1 close to the top thereof, a lifting platform 3 is fixedly connected to the output end of the electric cylinder I 2, a servo motor 4 is fixedly installed on the top of the lifting platform 3 close to the front side thereof, a stable connecting seat 5 is fixedly connected to the output end of the servo motor 4, a control frame 6 is fixedly installed on the inner wall of the stable connecting seat 5 through a screw rod, an electric cylinder II 7 is fixedly installed on the top of the inner wall of the control frame 6, a lifting plate 8 is fixedly installed on the output end of the electric cylinder II 7, a suction and exhaust frame 9 is clamped to the bottom of the control frame 6, a hollow sealing frame 10 is fixedly connected to the surface of the lifting plate 8, a spring telescopic rod 11 is fixedly installed on the bottom of the lifting plate 8, a lower pressing plate 12 is fixedly connected to the bottom of the spring telescopic rod 11, and the surface of the lower pressing plate 12 and the inner wall of the hollow sealing frame 10 are sealingly sleeved.

[0030] Specifically,Figures 1-8 As shown, the rear side of the lifting platform 3 is fixedly connected with a power electromagnetic suction sleeve 13, the front side of the stable control console 1 is fixedly installed with a magnetic suction slide rail 14, the surface of the magnetic suction slide rail 14 and the inner wall of the power electromagnetic suction sleeve 13 are magnetically attracted and clamped and are adapted, the power electromagnetic suction sleeve 13 and the magnetic suction slide rail 14 are provided for guiding, which ensures the stable height and anti-tilting lifting adjustment of the lifting platform 3, and whether the power is on or not can be used to cooperatively control the lifting platform 3 to move or be positioned.

[0031] Specifically, as shown in Figures 1-8 As shown, the inner wall of the lifting platform 3 is fixedly installed with an extension control box 15, the inside of the extension control box 15 is rotatably connected with a connecting sleeve 16 through a driving end, and the inner wall of the connecting sleeve 16 is clamped with a knocking frame 17. The main body of the knocking frame 17 is an L-shaped frame rod, the bottom of the L-shaped frame rod is fixedly connected with a shock-absorbing telescopic rod 18 with a shock-absorbing spring, one end of the shock-absorbing telescopic rod 18 is fixedly connected with a knocking pad 19, the driving end in the extension control box 15 can drive the connecting sleeve 16 to rotate, thereby driving the knocking frame 17 to knock the outer wall of the processing tank, the shock-absorbing telescopic rod 18 can resist shock and reduce shock to unload force, and the knocking pad 19 can be used for wear-resistant knocking treatment of the outside of the processing tank.

[0032] Embodiment 2, please refer to Figures 1-8The embodiment is different from example 1 in that the top of the suction and discharge frame 9 is an upper water conveying frame 20, the bottom of the suction and discharge frame 9 is a collecting frame 21, the top of the collecting frame 21 and the bottom of the upper water conveying frame 20 are buckled and connected, the side of the collecting frame 21 and the side of the upper water conveying frame 20 are screw-connected through a connecting rod, the side of the upper water conveying frame 20 near the bottom thereof is rotationally connected with a one-way valve plate 22 through a pin shaft with a torsion spring, the side of the upper water conveying frame 20 near the top thereof is provided with a filter screen plate 23, the bottom of the collecting frame 21 is fixedly installed with a drain pipe 24 with a control valve. The top of the upper water conveying frame 20 is fixedly connected with a water blocking guard frame 25, and the hollow sealing frame 10 is located in the inside of the water blocking guard frame 25. The bottom of the collecting frame 21 near the inner wall thereof is fixedly connected with a trapping screen plate 26, the bottom of the collecting frame 21 is provided with an arc-shaped drainage groove 27, and the inner wall of the arc-shaped drainage groove 27 is connected with the top of the drain pipe 24. The one-way valve plate 22 on the upper water conveying frame 20 moves to the liquid level position of the processing tank, so that the water pressure extrudes the one-way valve plate 22 to rotate and discharge water into the inner wall of the suction and discharge frame 9. When the water amount inside and outside the suction and discharge frame 9 is the same, the one-way valve is extruded to be closed. When the excess water amount inside the suction and discharge frame 9 needs to be discharged, the electric cylinder 2 at the liquid level position is operated to drive the lifting plate 8 to adjust the height, the lifting plate 8 moves to drive the hollow sealing frame 10 to move downward, increase the occupied capacity space inside the suction and discharge frame 9, and make the water level inside rise. The water is discharged through the filter screen plate 23 above and the trapped wheat is trapped. The lower pressing plate 12 is elastically upward through the spring telescopic rod 11 under the action of contacting the lower trapping screen plate 26, and the water capacity height inside the suction and discharge frame 9 is changed in turn and repeatedly, so that the floating wheat at the water surface line enters the inside of the suction and discharge frame 9 to be collected. When the collected wheat needs to be cleaned, the control valve in the drain pipe 24 is opened to control and discharge water, the water is discharged through the arc-shaped drainage groove 27, the wheat is stored above the trapping screen plate 26, the connecting rod is rotated to control the screw to be unlocked, and the collecting frame 21 is taken out and cleaned separately.

[0033] The utility model discloses a working principle: in use, the staff can carry stable console 1 to the beer processing place, and the empty shell and the unsatisfied grain can float in the processing jar in the seed soaking process, and the operation electric cylinder one 2 can drive the height of lifting platform 3 to adjust and control, is provided with the electromagnetic suction sleeve 13 and the magnetic attraction slide rail 14 and guides, guarantees the height of lifting platform 3 steady anti -tilt lifting adjustment, whether it is powered on can carry out the coordinated control lifting platform 3 and move or positioning, so that the suction and exhalation frame 9 after connection installation can enter the inside of processing jar, and the operation servo motor 4 can drive whole suction and exhalation frame 9 and rotate, can play the effect of slightly rotating and guiding, moves the check valve plate 22 on suction and exhalation frame 9 to the liquid level position of processing jar, so that the water pressure extrudes check valve plate 22 and rotates and drains water in the inner wall of suction and exhalation frame 9, when the water volume inside and outside suction and exhalation frame 9 is same, will extrude check valve and close, when needing to discharge the excess water volume in the inside of suction and exhalation frame 9, can operate electric cylinder two 7 at liquid level position and drive lifting plate 8 and adjust the height, and the movement lifting plate 8 can drive hollow sealing frame 10 and move down, increase the capacity space of suction and exhalation frame 9 inside and make its inside water level rise, discharge through the filter screen plate 23 above and intercept the grain, and the lower pressing plate 12 can be set and be elastically upwards through spring telescopic rod 11 under the action of contacting lower interception screen 26, in turn repeatedly change the water capacity height in the inside of suction and exhalation frame 9, make the floating grain at water surface line enter the inside of suction and exhalation frame 9 and collect, when needing to collect the grain and unify cleaning, can control valve in the opening drain pipe 24 and discharge water, discharge moisture through arc drainage groove 27, carry out the grain storage operation above interception screen 26, control screw thread unlocking through the rotation connecting rod and take out the collection frame 21 separately and clean, the drive end control in extension control box 15 can drive connecting sleeve 16 and rotate, and then can drive knocking frame 17 and knock the outer wall of processing jar, carry out shock absorption through shock absorption telescopic rod 18 and unload, and knocking backing plate 19 can carry out wear -resisting knocking processing processing jar's outside, can realize the efficiency of automatic grain repeatedly guiding and inhaling and discharging water body.

[0034] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A floating grain cleaning device comprising a stabilizing console (1), characterized in that: The stable console (1) is provided with an electric cylinder (2) fixedly installed on the front side near the top of the stable console (1), the output end of the electric cylinder (2) is fixedly connected with a lifting platform (3), the lifting platform (3) is provided with a servo motor (4) fixedly installed on the top near the front side of the lifting platform (3), the output end of the servo motor (4) is fixedly connected with a stable connecting seat (5), the inner wall of the stable connecting seat (5) is fixedly installed with a control frame (6) through a screw rod, the top of the inner wall of the control frame (6) is fixedly installed with an electric cylinder (7), the output end of the electric cylinder (7) is fixedly installed with a lifting plate (8), the bottom of the control frame (6) is clamped with a suction and exhaust frame (9), the surface of the lifting plate (8) is fixedly connected with a hollow sealing frame (10), the bottom of the lifting plate (8) is fixedly installed with a spring telescopic rod (11), the bottom of the spring telescopic rod (11) is fixedly connected with a pressing plate (12), and the surface of the pressing plate (12) is sealingly sleeved with the inner wall of the hollow sealing frame (10).

2. A floating grain cleaning device according to claim 1, wherein: The rear side of the lifting platform (3) is fixedly connected with a power electromagnetic suction sleeve (13), the front side of the stable console (1) is fixedly installed with a magnetic suction sliding rail (14), the surface of the magnetic suction sliding rail (14) is magnetically clamped with the inner wall of the power electromagnetic suction sleeve (13), and the magnetic suction sliding rail (14) is adapted to the power electromagnetic suction sleeve (13).

3. A floating grain cleaning device as claimed in claim 1, characterized in that: The inner wall of the lifting platform (3) is fixedly installed with an extension control box (15), the inside of the extension control box (15) is rotatably connected with a connecting sleeve (16) through a driving end, and the inner wall of the connecting sleeve (16) is clamped with a knocking frame (17).

4. A floating grain cleaning device as claimed in claim 3, characterized in that: The main body of the knocking frame (17) is an L-shaped frame rod, the bottom of the L-shaped frame rod is fixedly connected with a damping telescopic rod (18) provided with a damping spring, and one end of the damping telescopic rod (18) is fixedly connected with a knocking pad (19).

5. A floating grain cleaning device as claimed in claim 1, characterized in that: The top of the suction and exhaust frame (9) is an upper water feeding frame (20), the bottom of the suction and exhaust frame (9) is a collecting frame (21), the top of the collecting frame (21) and the bottom of the upper water feeding frame (20) are clamped and connected, the side surface of the collecting frame (21) and the side surface of the upper water feeding frame (20) are threadedly connected through a connecting rod, one-way valve plates (22) are rotatably connected with the side surface near the bottom of the upper water feeding frame (20) through a pin shaft provided with a torsional spring, filter screen plates (23) are arranged on the side surface near the top of the upper water feeding frame (20), and the bottom of the collecting frame (21) is fixedly installed with a drain pipe (24) provided with a control valve.

6. A floating grain cleaning device as claimed in claim 5, characterized in that: The top of the upper water feeding frame (20) is fixedly connected with a water blocking protection frame (25), and the hollow sealing frame (10) is located in the inside of the water blocking protection frame (25).

7. A floating grain cleaning device as claimed in claim 5, characterized in that: The bottom near the inner wall of the collecting frame (21) is fixedly connected with a trapping screen plate (26), and the bottom of the collecting frame (21) is provided with an arc-shaped drainage groove (27), and the inner wall of the arc-shaped drainage groove (27) is connected with the top of the drain pipe (24).