Carpet composite wool mixing processing device

The carpet composite wool mixing and processing device with integrated pneumatic combing design solves the problems of uneven wool and tangling, achieving efficient wool dispersion and combing, and reducing production costs and time.

CN223633539UActive Publication Date: 2025-12-05TIANJIN SHENGRONG TEXTILE CO LTD
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Patent Information

Application Number
CN202423042894.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-12-05
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing carpet composite wool mixing and processing equipment relies on manual dispersion and sorting, resulting in uneven wool distribution and tangling, which increases production costs and time.

Method used

It adopts an integrated pneumatic combing design, which uses an electric telescopic rod to drive the combing shaft to comb the wool, and uses an air intake and dispersion nozzle to disperse the material, reducing manual intervention.

Benefits of technology

It improves the uniformity and texture of the raw materials, reduces production costs and time, and lowers the difficulty of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile machinery, in particular to a carpet composite wool mixing processing device. According to the technical scheme, the carpet composite wool mixing and processing device comprises a mixing and processing device body, a mixing assembly, an indicating assembly, a heating assembly, a conveying assembly, a processing bin, an electric telescopic rod, a second mounting support, a carding shaft, a third rotating motor and a supporting assembly, and the mixing assembly is arranged on one side of the mixing and processing device body; an indicating assembly is arranged on the surface of the mixing assembly, heating assemblies are arranged on the two sides of the mixing processing device body, and a conveying assembly is arranged in the mixing processing device body. Compared with a traditional mixed processing device for carpet composite wool, the mixed processing device for the carpet composite wool has the advantages that scattered and arranged wool is prone to being uneven and wound, a large amount of production cost and time are needed, and the mixed processing device for the carpet composite wool greatly reduces labor cost and time through the design of pneumatic carding integration.
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Description

TECHNICAL FIELD

[0001] The utility model relates to textile machinery technical field especially relates to carpet composite wool material mixing processing device. BACKGROUND

[0002] Carpet composite wool material mixing processing device is a kind of equipment specially used for carpet composite wool material mixing processing, the main function of the device is to mix carpet wool material of different kinds or different colors, so as to use in subsequent carpet production process.

[0003] The existing carpet composite wool material mixing processing device generally relies on the operator to constantly disperse and arrange carpet composite wool material mixed uniformly, and the dispersed and arranged wool material can be uneven and entangled, which requires a large amount of production cost and time.

[0004] In view of the existing carpet composite wool material mixing processing device, the operator generally needs to frequently disperse and arrange carpet composite wool material mixed uniformly, and the wool material can be uneven and entangled, which requires a large amount of production cost and time. UTILITY MODEL CONTENTS

[0005] In order to overcome the problem that the existing carpet composite wool material mixing processing device generally relies on the operator to constantly disperse and arrange carpet composite wool material mixed uniformly, and the dispersed and arranged wool material can be uneven and entangled, which requires a large amount of production cost and time.

[0006] The utility model discloses a technical scheme for: carpet composite wool material mixed processing device, including mixed processing device main part, mixed subassembly, instruction subassembly, heating subassembly, conveying assembly, processing bin, electric telescopic link, second mounting support, carding shaft, third rotation motor, dispersion spray head, air intake machine, control subassembly and support subassembly, one side of mixed processing device main part is provided with mixed subassembly, the surface of mixed subassembly is provided with instruction subassembly, both sides of mixed processing device main part are provided with heating subassembly, the inside of mixed processing device main part is provided with conveying assembly, the top of conveying assembly is provided with processing bin, the inside top surface of processing bin is provided with electric telescopic link, electric telescopic link sets up two groups, the bottom of electric telescopic link is provided with second mounting support, the inside of second mounting support is provided with carding shaft, one side of second mounting support is provided with third rotation motor, one side of electric telescopic link is provided with dispersion spray head, the top of processing bin is provided with air intake machine, air intake machine and dispersion spray head pneumatic connection, one side of processing bin is provided with control subassembly, the bottom surface of mixed processing device main part is provided with support subassembly.

[0007] Preferably, the raw materials of the carpet composite wool material are mixed through the mixing assembly, the working state of the mixing assembly is indicated through the indication assembly, the mixed wool material is dried through the heating assembly, the dried wool material is conveyed through the conveying assembly, the electric telescopic link is installed through the processing bin, the second mounting support is driven by the electric telescopic link to move up and down, the carding shaft is installed through the second mounting support, the carding shaft is driven to rotate through the third rotation motor, the dried wool material is carded and integrated through the carding shaft, air is sucked into the dispersion spray head through the air intake machine, the dried wool material is dispersed and treated through the dispersion spray head, the mixed processing device main part is controlled through the control assembly, and the mixed processing device main part is supported through the support assembly.

[0008] Preferably, the mixing assembly comprises a first mounting plate, a mixing barrel, a first mounting support, a stirring shaft and a first rotation motor, one side of the mixed processing device main part is provided with the first mounting plate, the top end of the first mounting plate is provided with the mixing barrel, the inside of the mixing barrel is provided with the first mounting support, the top surface of the first mounting support is provided with the stirring shaft, and the bottom surface of the first mounting support is provided with the first rotation motor.

[0009] Preferably, the indication assembly comprises a mounting block and an indication lamp, the surface of the mixing barrel is provided with the mounting block, one side of the mounting block is provided with the indication lamp, and in use, the indication lamp is installed through the mounting block, and the working state of the mixing assembly is indicated through the indication lamp.

[0010] As preferred, the heating assembly comprises a second mounting plate, a heating nozzle and a heating machine, the two sides of the mixed processing device body are provided with the second mounting plate, one side of the second mounting plate is provided with the heating nozzle, and the other side of the second mounting plate is provided with the heating machine, in use, the heating nozzle is mounted through the second mounting plate, air is heated through the heating machine and transmitted to the heating nozzle, and the evenly stirred wool material is dried through the heating nozzle.

[0011] As preferred, the conveying assembly comprises a conveying belt, a second rotating motor and a discharge plate, the surface of the mixed processing device body is provided with the conveying belt, one side of the mixed processing device body is provided with the second rotating motor, and one end of the mixed processing device body is provided with the discharge plate, in use, the conveying belt is driven to transmit through the second rotating motor, the dried wool material is conveyed through the conveying belt, and the evenly dispersed wool material is discharged through the discharge plate.

[0012] As preferred, the control assembly comprises an observation window and a controller, the one side of the processing bin is provided with the observation window, and the one side of the observation window is provided with the controller, in use, the processing condition in the processing bin is observed through the observation window, and the operation of the mixed processing device body is controlled through the controller.

[0013] As preferred, the supporting assembly comprises a supporting base and an anti-skid supporting plate, the bottom surface of the mixed processing device body is provided with the supporting base at four corners, and the bottom surface of the supporting base is provided with the anti-skid supporting plate, in use, the anti-skid supporting plate is installed through the supporting base, and the mixed processing device body is supported through the anti-skid supporting plate.

[0014] The carpet composite wool material mixed processing device has the advantages that:

[0015] 1. The electric telescopic rod is installed through the processing bin, the second mounting bracket is driven to move up and down through the electric telescopic rod, the carding shaft is installed through the second mounting bracket, the carding shaft is driven to rotate through the third rotating motor, the dried wool material is carded and integrated through the carding shaft, air is sucked into the dispersion nozzle through the air inlet machine, and the dried wool material is dispersed and treated through the dispersion nozzle. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 A first three-dimensional structure schematic view of the carpet composite wool material mixed processing device is shown.

[0017] Figure 2 A second three-dimensional structure schematic view of the carpet composite wool material mixed processing device is shown.

[0018] Figure 3 A bottom surface three-dimensional structure schematic view of the carpet composite wool material mixed processing device is shown.

[0019] Figure 4 A carpet composite material mixing processing device internal three-dimensional structure schematic view is shown.

[0020] Figure 5 A carpet composite material mixing processing device local three-dimensional structure schematic view is shown.

[0021] Mark explanation: 1, mixing processing device main body, 201, first mounting plate, 202, mixing bucket, 203, first mounting support, 204, stirring shaft, 205, first rotating motor, 301, mounting block, 302, indicator light, 401, second mounting plate, 402, heating nozzle, 403, heating machine, 501, conveying belt, 502, second rotating motor, 503, discharge plate, 601, processing bin, 602, electric telescopic rod, 603, second mounting support, 604, carding shaft, 605, third rotating motor, 606, dispersion nozzle, 607, air inlet machine, 701, observation window, 702, controller, 801, support base, 802, anti-skid support plate. DETAILED DESCRIPTION

[0022] The utility model is further explained in connection with the drawings and examples.

[0023] Please refer to Figures 1-5 The utility model provides a kind of example: carpet composite material mixing processing device, including mixing processing device main body 1, mixing assembly, indicating component, heating assembly, conveying assembly, processing bin 601, electric telescopic rod 602, second mounting support 603, carding shaft 604, third rotating motor 605, dispersion nozzle 606, air inlet machine 607, control component and support component, one side of mixing processing device main body 1 is provided with mixing assembly, the surface of mixing assembly is provided with indicating component, both sides of mixing processing device main body 1 are provided with heating assembly, the inside of mixing processing device main body 1 is provided with conveying assembly, the top of conveying assembly is provided with processing bin 601, the inside top surface of processing bin 601 is provided with electric telescopic rod 602, electric telescopic rod 602 is provided with two groups, the bottom end of electric telescopic rod 602 is provided with second mounting support 603, the inside of second mounting support 603 is provided with carding shaft 604, one side of second mounting support 603 is provided with third rotating motor 605, one side of electric telescopic rod 602 is provided with dispersion nozzle 606, the top surface of processing bin 601 is provided with air inlet machine 607, air inlet machine 607 and dispersion nozzle 606 are pneumatically connected, one side of processing bin 601 is provided with control component, the bottom surface of mixing processing device main body 1 is provided with support component.

[0024] Please refer to Figures 1-5In the embodiment, the mixing assembly comprises the first mounting plate 201, the mixing barrel 202, the first mounting bracket 203, the stirring shaft 204 and the first rotating motor 205, one side of the mixing processing device body 1 is provided with the first mounting plate 201, the top end of the first mounting plate 201 is provided with the mixing barrel 202, the inside of the mixing barrel 202 is provided with the first mounting bracket 203, the top surface of the first mounting bracket 203 is provided with the stirring shaft 204, and the bottom surface of the first mounting bracket 203 is provided with the first rotating motor 205. In use, the mixing barrel 202 is installed through the first mounting plate 201, the first mounting bracket 203 is installed through the mixing barrel 202, the stirring shaft 204 is installed through the first mounting bracket 203, the stirring shaft 204 is driven to rotate through the first rotating motor 205, and the raw materials of the carpet composite wool material are mixed and stirred through the stirring shaft 204. The indicating assembly comprises the mounting block 301 and the indicating lamp 302, the surface of the mixing barrel 202 is provided with the mounting block 301, one side of the mounting block 301 is provided with the indicating lamp 302, in use, the indicating lamp 302 is installed through the mounting block 301, and the working state of the mixing assembly is indicated through the indicating lamp 302. The heating assembly comprises the second mounting plate 401, the heating nozzle 402 and the heating machine 403, both sides of the mixing processing device body 1 are provided with the second mounting plate 401, one side of the second mounting plate 401 is provided with the heating nozzle 402, and the other side of the second mounting plate 401 is provided with the heating machine 403. In use, the heating nozzle 402 is installed through the second mounting plate 401, air is heated and transmitted into the heating nozzle 402 through the heating machine 403, and the uniformly stirred wool material is dried through the heating nozzle 402.

[0025] The conveying assembly comprises a conveying belt 501, a second rotating motor 502 and a discharge plate 503, the surface of the mixed processing device body 1 is provided with the conveying belt 501, one side of the mixed processing device body 1 is provided with the second rotating motor 502, and one end of the mixed processing device body 1 is provided with the discharge plate 503; in use, the second rotating motor 502 drives the conveying belt 501 to drive, the conveying belt 501 conveys the dried wool, the discharge plate 503 discharges the uniformly dispersed wool, the control assembly comprises an observation window 701 and a controller 702, one side of the processing bin 601 is provided with the observation window 701, and one side of the observation window 701 is provided with the controller 702; in use, the controller 702 controls the operation of the mixed processing device body 1, and the support assembly comprises a support base 801 and an anti-skid support plate 802, the bottom surface of the mixed processing device body 1 is provided with the support base 801, and the bottom surface of the support base 801 is provided with the anti-skid support plate 802; in use, the anti-skid support plate 802 is installed on the support base 801, and the mixed processing device body 1 is supported by the anti-skid support plate 802.

[0026] In use, the first mounting plate 201 is used for installing the mixing barrel 202, the first mounting bracket 203 is installed on the mixing barrel 202, the stirring shaft 204 is installed on the first mounting bracket 203, the first rotating motor 205 drives the stirring shaft 204 to rotate, the raw materials of the carpet composite wool are mixed and stirred by the stirring shaft 204, the second mounting plate 401 is used for installing the heating nozzle 402, the air is heated by the heating machine 403 and transmitted to the heating nozzle 402, and the uniformly stirred wool is dried by the heating nozzle 402.

[0027] After drying, the second rotating motor 502 drives the conveying belt 501 to drive, the conveying belt 501 conveys the dried wool, the discharge plate 503 discharges the uniformly dispersed wool, the electric telescopic rod 602 is installed on the processing bin 601, the second mounting bracket 603 is driven by the electric telescopic rod 602 to move up and down, the combing shaft 604 is installed on the second mounting bracket 603, the third rotating motor 605 drives the combing shaft 604 to rotate, the dried wool is combed and integrated by the combing shaft 604, the air is sucked into the dispersion nozzle 606 by the air inlet machine 607, and the dried wool is dispersed by the dispersion nozzle 606.

[0028] Through the above steps, the raw materials of the carpet composite material are mixed by the mixing assembly, the working state of the mixing assembly is indicated by the indicating assembly, the mixed material is dried by the heating assembly, the dried material is conveyed by the conveying assembly, the mixing processing device main body 1 is controlled by the control assembly, and the mixing processing device main body 1 is supported by the supporting assembly.

[0029] The embodiments of the present application are described in detail above with reference to the drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present application.

Claims

1. A carpet composite pile mixing and processing device, comprising a mixing and processing device main body (1); characterized in that: The utility model also includes a mixing assembly, an indicating assembly, a heating assembly, a conveying assembly, a processing bin (601), an electric telescopic rod (602), a second mounting bracket (603), a carding shaft (604), a third rotating motor (605), a dispersion nozzle (606), an air inlet machine (607), a control assembly and a supporting assembly, one side of the mixing processing device main body (1) is provided with the mixing assembly, the surface of the mixing assembly is provided with the indicating assembly, both sides of the mixing processing device main body (1) are provided with the heating assembly, the inside of the mixing processing device main body (1) is provided with the conveying assembly, the top of the conveying assembly is provided with the processing bin (601), the inside top surface of the processing bin (601) is provided with the electric telescopic rod (602), the electric telescopic rod (602) is provided with two groups, the bottom end of the electric telescopic rod (602) is provided with the second mounting bracket (603), the inside of the second mounting bracket (603) is provided with the carding shaft (604), one side of the second mounting bracket (603) is provided with the third rotating motor (605), one side of the electric telescopic rod (602) is provided with the dispersion nozzle (606), the top surface of the processing bin (601) is provided with the air inlet machine (607), the air inlet machine (607) is pneumatically connected with the dispersion nozzle (606), one side of the processing bin (601) is provided with the control assembly, the bottom surface of the mixing processing device main body (1) is provided with the supporting assembly.

2. The carpet composite yarn blending and processing apparatus of claim 1, wherein: The mixing assembly comprises a first mounting plate (201), a mixing barrel (202), a first mounting bracket (203), a stirring shaft (204) and a first rotating motor (205), one side of the mixing processing device main body (1) is provided with the first mounting plate (201), the top end of the first mounting plate (201) is provided with the mixing barrel (202), the inside of the mixing barrel (202) is provided with the first mounting bracket (203), the top surface of the first mounting bracket (203) is provided with the stirring shaft (204), and the bottom surface of the first mounting bracket (203) is provided with the first rotating motor (205).

3. The carpet composite yarn blending and processing apparatus of claim 2, wherein: The indicating assembly comprises a mounting block (301) and an indicating lamp (302), and the surface of the mixing barrel (202) is provided with the mounting block (301), one side of the mounting block (301) is provided with the indicating lamp (302).

4. The carpet composite yarn blending and processing apparatus of claim 1, wherein: The heating assembly comprises a second mounting plate (401), a heating nozzle (402) and a heating machine (403), both sides of the mixing processing device main body (1) are provided with the second mounting plate (401), one side of the second mounting plate (401) is provided with the heating nozzle (402), and the other side of the second mounting plate (401) is provided with the heating machine (403).

5. The carpet composite yarn blending and processing apparatus of claim 1, wherein: The conveying assembly comprises a conveying belt (501), a second rotating motor (502) and a discharge plate (503), the surface of the mixing processing device main body (1) is provided with the conveying belt (501), one side of the mixing processing device main body (1) is provided with the second rotating motor (502), and one end of the mixing processing device main body (1) is provided with the discharge plate (503).

6. The carpet composite yarn blending and processing apparatus of claim 1, wherein: The control assembly comprises an observation window (701) and a controller (702), and the side of the processing bin (601) is provided with the observation window (701), and the side of the observation window (701) is provided with the controller (702).

7. The carpet composite yarn blending and processing apparatus of claim 1, wherein: The supporting assembly comprises a supporting base (801) and an antiskid supporting plate (802), and the bottom surface of the mixed processing device body (1) is provided with the supporting base (801), and the bottom surface of the supporting base (801) is provided with the antiskid supporting plate (802).