Electric double-seal gapless valve

By improving the structural design of the electric double-seal gapless valve, a detachable bidirectional valve seat and wedge gate have been achieved, solving the maintenance problems of existing electric double-seal gapless valves, improving the valve's sealing performance and service life, and making it suitable for media transportation in multiple industries.

CN223635366UActive Publication Date: 2025-12-05SHENYANG YONGAN RUBBER LINED VALVE & PIPELINE CO LTD
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Patent Information

Application Number
CN202520229816.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2025-12-05
Estimated Expiration
2035-02-13

AI Technical Summary

Technical Problem

Existing electric double-seal gapless valves are inconvenient for equipment maintenance, resulting in short service life, high operational difficulty, and low convenience.

Method used

It adopts a structural design including valve body, bidirectional valve seat, electric drive unit, sealing components, mounting parts, connecting rod and gate. It can be remotely controlled through electric drive unit, and the gate and bidirectional valve seat are replaceable. Combined with wedge structure and sealing components, it can improve sealing performance and is equipped with slag discharge device to prevent slag accumulation.

Benefits of technology

It improves valve sealing performance and service life, reduces operation difficulty, and enhances equipment convenience and maintenance ease. It is suitable for pipelines conveying fine particulate materials in industries such as mining, metallurgy, power plants, coal, and chemicals.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipeline valves, in particular to an electric double-seal gapless valve which comprises a valve body, a two-way valve seat, an electric driving device, a sealing assembly, a mounting piece, a connecting rod and a gate plate, the two-way valve seat is arranged on the valve body, and the electric driving device is mounted on the valve body through the mounting piece. The output end of the electric driving device is connected with the gate plate through the connecting rod, the gate plate is arranged in the two-way valve seat, the sealing assembly is arranged on the valve body, and in this way, the technical problems that in the prior art, an electric double-sealing gapless valve is inconvenient to maintain, the service life of the valve is short, the operation difficulty is high, and convenience is low are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline valve technical field especially, relates to a kind of electric double-seal gapless valve. BACKGROUND

[0002] Electric double-seal gapless valve is to control medium flow, control ore pulp and related impurities and the discharge of medium in container, and eliminate impurity accumulation by wedge structure of gate, and discharge by special deslagging device, the role of electric double-seal gapless valve is to allow medium to flow to specific place at specific time, and prevent medium from flowing to specific place at specific time, ensure the sealing of valve whole during opening and closing, and have the characteristics of high flexibility of electric opening and closing.

[0003] But existing electric double-seal gapless valve is not convenient for equipment maintenance, resulting in shorter service life of valve, and high operation difficulty, low convenience. UTILITY MODEL CONTENTS

[0004] The utility model discloses a kind of electric double-seal gapless valve, to solve the technical problem that electric double-seal gapless valve in prior art is not convenient for equipment maintenance, resulting in shorter service life of valve, and high operation difficulty, low convenience.

[0005] To achieve the above-mentioned purpose, the utility model adopts a kind of electric double-seal gapless valve, including valve body, bidirectional valve seat, electric drive device, sealing assembly, mounting piece, connecting rod and gate, the bidirectional valve seat is arranged on the valve body, the electric drive device is installed on the valve body by the mounting piece, the output end of the electric drive device is connected with the gate by the connecting rod, the gate is placed in the bidirectional valve seat, the sealing assembly is arranged on the valve body.

[0006] Among them, the sealing assembly includes rectangular ring, packing and pressing plate, the rectangular ring is arranged on the valve body, and the packing is pressed on the rectangular ring by the pressing plate.

[0007] Among them, the mounting piece includes support and multiple bolts, the support is fixedly connected with the valve body, and multiple bolts penetrate the support and are threadedly connected with the electric drive device.

[0008] Among them, the lower end of the gate is wedge structure.

[0009] Among them, the bidirectional valve seat includes framework and external rubber lining, the framework has groove, and the external rubber lining is placed in the groove.

[0010] Among them, the electric double-seal gapless valve further includes deslagging device, the deslagging device is fixedly connected with the valve body and located at the lower end of the valve body.

[0011] The electric double-sealing gapless valve of the utility model, when in specific use, through the electric drive device as power, can realize remote control, also can control the gate opening and closing through directly opening the electric drive device on site, when the electric drive device controls the gate plate to be in opening, the valve body installed with the bidirectional valve seat makes the medium not overflow to the outside when the medium enters the valve inlet end, when the electric drive device controls the gate plate to be in closing, the bidirectional valve seat makes the medium not overflow to the inside, the gate plate prevents the medium from flowing in at the valve outlet end, when the bidirectional valve seat wears, can directly replace the bidirectional valve seat, do not have to replace the whole electric double-sealing gapless valve, through the installed sealing assembly, the sealing property of the gate in the opening and closing process is improved, in this way, the technical problem that the electric double-sealing gapless valve in the prior art is inconvenient to maintain, leads to the service life of the valve being short, and the operation difficulty is high, the convenience is low is solved. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, below will be to the embodiment or the prior art description needed to use the drawing briefly introduced, obviously, the drawing in the following description only some embodiments of the utility model, for those skilled in the art, under the premise of not paying creative labor, can also obtain other drawings according to these drawings.

[0013] Figure 1 It is the structure schematic diagram of the electric double-sealing gapless valve of the utility model.

[0014] Figure 2 It is the partial structure schematic diagram of the electric double-sealing gapless valve of the utility model.

[0015] 101-valve body, 102-bidirectional valve seat, 103-electric drive device, 104-connecting rod, 105-gate plate, 106-skeleton, 107-external rubber lining, 108-groove, 109-rectangular ring, 110-packing, 111-pressing plate, 112-bracket, 113-bolt, 114-deslagging device. DETAILED DESCRIPTION

[0016] The embodiments of the utility model are described in detail below, the examples of the embodiments are shown in the drawings, the embodiments described below by referring to the drawings are exemplary, and are intended to explain the utility model, and can not be understood as the limitation of the utility model.

[0017] Please refer to Figure 1 And Figure 2 Among them Figure 1 It is the structure schematic diagram of the electric double-sealing gapless valve of the utility model, Figure 2It is part structure schematic view of electric double sealing gapless valve of the utility model.

[0018] The utility model provides a kind of electric double sealing gapless valve, including valve body 101, bidirectional valve seat 102, electric drive device 103, sealing assembly, mounting piece, connecting rod 104 and gate 105, the bidirectional valve seat 102 is arranged on the valve body 101, the electric drive device 103 is installed on the valve body 101 by the mounting piece, the output end of the electric drive device 103 is connected with the gate 105 by the connecting rod 104, the gate 105 is placed in the bidirectional valve seat 102, the sealing assembly is arranged on the valve body 101;

[0019] The bidirectional valve seat 102 includes framework 106 and external rubber lining 107, the framework 106 has groove 108, and the external rubber lining 107 is placed in the groove 108.

[0020] For this specific embodiment, in specific use, by the electric drive device 103 as power, remote control can be realized, and the gate opening and closing can also be controlled by directly opening the electric drive device 103 on site, when the electric drive device 103 controls the gate 105 to be opened, the valve body 101 installed with the bidirectional valve seat 102 prevents the medium from overflowing outward, when the electric drive device 103 controls the gate 105 to be closed, the bidirectional valve seat 102 prevents the medium from overflowing inward, and the gate 105 prevents the medium from flowing in at the valve outlet end, the bidirectional valve seat 102 can be directly replaced when it is worn, without replacing the entire electric double sealing gapless valve, the sealing assembly is installed to improve the sealing performance of the gate during opening and closing, so that the technical problems of the prior art, such as inconvenient equipment maintenance, short service life of the valve, high operation difficulty and low convenience, are solved.

[0021] The sealing surface in the channel of the bidirectional valve seat 102 is made of rubber material and is shaped by special mold vulcanization. The sealing form is linear sealing. Under the pressure of the gate 105, the sealing surface is slightly deformed, the sealing line is widened, and the sealing effect is more reliable.

[0022] The sealing assembly includes rectangular ring 109, packing 110 and pressing plate 111, the rectangular ring 109 is arranged on the valve body 101, and the pressing plate 111 presses the packing 110 on the rectangular ring 109.

[0023] For this specific embodiment, by setting the rectangular ring 109 at the cavity on the passage in the valve body 101, the medium leakage can be effectively prevented, and by setting the packing 110 and using the pressing plate 111 to compress, the sealing performance can be enhanced.

[0024] Secondly, the mounting member includes a bracket 112 and a plurality of bolts 113, the bracket 112 is fixedly connected with the valve body 101, and the plurality of bolts 113 penetrates through the bracket 112 and is threadedly connected with the electric drive device 103.

[0025] For this specific embodiment, the electric drive device 103 is mounted on the bracket 112 through the plurality of bolts 113, and the connection with the valve body 101 is realized through the bracket 112.

[0026] Meanwhile, the lower end of the gate plate 105 is in a wedge type structure.

[0027] For this specific embodiment, by setting the lower end of the gate plate 105 in a wedge type structure, the gate plate 105 is sealed with the bidirectional valve seat 102 without damaging the valve seat, the bidirectional valve seat 102 is squeezed to widen the sealing line and increase the sealing when the valve is closed, and the wedge type structure enables the gate plate 105 to cut slag during the opening and closing process, thereby increasing the sealing performance.

[0028] In addition, the electric double-sealing gapless valve further includes a slag discharging device 114, which is fixedly connected with the valve body 101 and located at the lower end of the valve body 101.

[0029] For this specific embodiment, the slag cut by the gate plate 105 during the opening and closing process is discharged through the slag discharging device 114, and the slag accumulation cannot be formed in the cavity, and the wedge type structure of the gate plate 105 forms an integrated slag guiding effect with the valve body 101 and the slag discharging device 114.

[0030] The electric double-seal gapless valve of this utility model, in practical use, can be remotely controlled by the electric drive device 103, or the gate can be opened and closed directly by activating the electric drive device 103 on site. When the electric drive device 103 controls the gate 105 to be open, the medium enters the valve inlet end, and the valve body 101 with the bidirectional valve seat 102 installed prevents the medium from overflowing to the outside. When the electric drive device 103 controls the gate 105 to be closed, the bidirectional valve seat 102 prevents the medium from overflowing to the inside. The gate 105 prevents the medium from flowing in at the valve outlet end. When the bidirectional valve seat 102 is worn, it can be directly replaced without replacing the entire electric double-seal gapless valve. The installed sealing components improve the sealing performance of the gate during the opening and closing process. This solves the technical problems of existing electric double-seal gapless valves, such as inconvenience in equipment maintenance, short valve service life, high operation difficulty, and low convenience.

[0031] The beneficial effects of this utility model are:

[0032] 1. The electric double-seal gapless valve is wear-resistant, erosion-resistant, and leak-proof, with long-lasting and good sealing performance. In addition, the bidirectional valve seat 102 is replaceable, which facilitates equipment maintenance and improves the service life of the valve.

[0033] 2. The slag discharge device 114 can discharge the residual slag and liquid in the valve body 101, improving the efficiency of the gate 105, reducing the wear of the valve body 101, and extending its service life. It can be used in pipelines for conveying fine particulate materials such as slurry and sewage in industries such as mining, metallurgy, power plants, coal, and chemicals with a nominal diameter of 1200mm or less.

[0034] 3. The bidirectional valve seat 102 has a built-in unique reinforcing skeleton 106, which can greatly increase the strength of the bidirectional valve seat 102 and enable the equipment to operate stably under harsh working conditions.

[0035] 4. The upper end of the valve body 101 and the rectangular ring 109 of this utility model have a sealing groove in the middle cavity. During the opening and closing process, the gate plate 105 and the rectangular ring 109 form an upper seal to prevent the medium from leaking upward.

[0036] 5. The packing box provided at the upper end of the valve body 101 of this utility model is filled with the packing 110 and pressed by the pressure plate 111, which enhances the sealing performance and makes it form an integral sealing effect with the rectangular ring 109, the valve body 101 and the gate 105.

[0037] 6、The electric drive device 103 can meet the on-site control of equipment personnel, and can also be remotely controlled, and the opening and closing function of the gate plate 105 can be realized through the electric switch, and the flexibility and practicality are high.

[0038] The above only discloses a preferred embodiment of the utility model, and of course cannot limit the scope of the utility model, and those skilled in the art can understand that all or part of the processes of the above-mentioned embodiments are realized, and equivalent changes made according to the utility model claims still belong to the range covered by the utility model.

Claims

1. An electric double-seal gapless valve, characterized in that, it comprises a valve body, a bidirectional valve seat, an electric drive device, a sealing assembly, a mounting, a connecting rod and a gate, the bidirectional valve seat is arranged on the valve body, the electric drive device is mounted on the valve body through the mounting, the output end of the electric drive device is connected with the gate through the connecting rod, the gate is arranged in the bidirectional valve seat, and the sealing assembly is arranged on the valve body.

2. The electric double-seal gapless valve according to claim 1, characterized in that, the sealing assembly comprises a rectangular ring, a filler and a pressing plate, the rectangular ring is arranged on the valve body, and the pressing plate presses the filler on the rectangular ring.

3. The electric double-seal gapless valve according to claim 2, characterized in that, the mounting comprises a bracket and a plurality of bolts, the bracket is fixedly connected with the valve body, and the plurality of bolts pass through the bracket and are in threaded cooperation with the electric drive device.

4. The electric double-seal gapless valve according to claim 3, characterized in that, the lower end of the gate is in a wedge structure.

5. The electric double-seal gapless valve according to claim 4, characterized in that, the bidirectional valve seat comprises a framework and an external rubber lining, the framework has a groove, and the external rubber lining is arranged in the groove.

6. The electric double-seal gapless valve according to claim 5, characterized in that, the electric double-seal gapless valve further comprises a slag discharging device, the slag discharging device is fixedly connected with the valve body and located at the lower end of the valve body.