Transmission mechanism for conical valve

By introducing an adjustable power transmission component, the installation problem of traditional cone valve transmission mechanism in space-constrained environments is solved, enabling flexible adjustment of transmission distance and angle, improving transmission efficiency and installation flexibility, and ensuring stable operation of the cone valve.

CN223635498UActive Publication Date: 2025-12-05TIANJIN INT MASCH CO LTD
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Patent Information

Application Number
CN202423104598.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-12-05
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

The fixed-axis design of traditional cone valve transmission mechanisms results in a large space occupation and makes it impossible to flexibly adjust the distance between the reversing gearbox and the gate sleeve opening adjustment gearbox, thus limiting the application and installation of cone valves in space-constrained environments.

Method used

An adjustable power transmission assembly is adopted, including first and second cross shaft universal joints, which connect the rotating shaft and the input shaft of the brake sleeve opening adjustment gearbox via splines or flat keys, so as to realize flexible adjustment of the distance and angle between the reversing gearbox and the brake sleeve opening adjustment gearbox.

Benefits of technology

It significantly reduces space occupation, improves transmission efficiency and precision, enhances the flexibility and adaptability of the transmission mechanism, simplifies the installation process, and ensures the stability and reliability of the transmission.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223635498U_ABST
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Abstract

A transmission mechanism for a conical valve comprises a driving unit, a power shaft of the driving unit extends into a reversing gear box, a driving reversing bevel gear is installed on the power shaft in the reversing gear box, driven reversing bevel gears are meshed with the two sides of the driving reversing bevel gear respectively, the driven reversing bevel gears are both installed on a rotating shaft, and the rotating shaft is connected with the driving reversing bevel gear. The rotating shaft is connected with an input shaft of the brake sleeve opening degree adjusting gear box through an adjustable power transmission assembly and used for adjusting the distance between the reversing gear box and the brake sleeve opening degree adjusting gear box. According to the adjustable power transmission assembly introduced by the utility model, the omnibearing adjustability of the transmission distance, the transmission angle and the transmission path is realized through twice adjustment of the cross shaft universal joint.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of conical valve, especially relates to a transmission mechanism for conical valve. BACKGROUND

[0002] In the technical field of conical valve equipment, the transmission mechanism as one of the core components of the conical valve, its design and structure directly affect the performance, installation convenience and space adaptability of the conical valve. The traditional conical valve transmission mechanism usually adopts a fixed shaft type design, such as Figure 4 , that is, two fixed shaft transmission rods are connected through a reversing gear box, and these transmission rods are further connected with a gate sleeve opening adjusting gear box, and the gate sleeve opening adjusting gear box is responsible for driving the gate sleeve assembly to realize the opening and closing of the valve. However, this design has significant limitations, especially in the face of limited installation space environment.

[0003] Specifically, the two transmission rods of the traditional conical valve transmission mechanism cannot flexibly adjust the distance between the reversing gear box and the gate sleeve opening adjusting gear box due to its fixed shaft characteristics. This design feature may not be a problem in space abundant occasions, but in many industrial applications, compact pipeline systems or space limited installation environment, it has become a key factor restricting the application of conical valves. The fixed transmission rod distance requires the installation area to provide enough space to accommodate the entire transmission mechanism, which not only increases the installation difficulty, but also may not be implemented due to insufficient space, thereby limiting the wide application range of the conical valve.

[0004] In addition, the traditional transmission mechanism design often occupies a large area, which is not conducive to efficient layout and optimal configuration in limited space, especially in the field with strict requirements on space utilization. Therefore, how to reduce the occupied space while maintaining the good performance of the conical valve and improve the installation flexibility has become a technical problem to be solved.

[0005] In summary, the existing conical valve transmission mechanism has the problem of insufficient space adaptability, especially the volume problem when installed in limited space, which seriously restricts the promotion and application of the conical valve. In view of this, the utility model aims to provide an improved conical valve transmission mechanism. UTILITY MODEL CONTENTS

[0006] In view of the problems existing in the prior art, the utility model provides a transmission mechanism for conical valve. An adjustable power transmission assembly is adopted to realize flexible adjustment of the distance and angle between the reversing gear box and the gate sleeve opening adjusting gear box, to maximize the space utilization and solve the installation problem of the conical valve transmission mechanism in limited space.

[0007] The utility model discloses a drive mechanism for conical valve, including drive unit, the power shaft of drive unit is inserted into the reversing gear box, install on the power shaft in reversing gear box active reversing bevel gear, the both sides of active reversing bevel gear are engaged with driven reversing bevel gear, driven reversing bevel gear is installed on the rotating shaft, it is characterized in that, the rotating shaft passes through adjustable power transmission assembly and connects the input shaft of gate sleeve opening degree adjusting gear box, is used for adjusting the distance between reversing gear box and gate sleeve opening degree adjusting gear box.

[0008] The power transmission assembly includes a first flange coupling connected to the rotating shaft, a first cross shaft universal joint connected to the first flange coupling, a transition adjustment drive rod connected to the first cross shaft universal joint, a second cross shaft universal joint connected to the transition adjustment drive rod, and a second flange coupling connected to the second cross shaft universal joint and the input shaft of the gate sleeve opening degree adjusting gear box.

[0009] Further preferably, the first flange coupling is connected to the rotating shaft through a spline or a key.

[0010] Further preferably, the second flange coupling is connected to the input shaft of the gate sleeve opening degree adjusting gear box through a spline or a key.

[0011] The drive mechanism for conical valve of the utility model has the advantages and technical effects that: through a series of innovative designs, the drive mechanism for conical valve of the utility model achieves remarkable technical effects. First, the direct connection of the drive unit and the reversing gear box greatly reduces energy loss in the power transmission process, improves transmission efficiency, and has a compact structure, effectively saving space. Second, the meshing design of the active reversing bevel gear and the driven reversing bevel gear not only realizes power splitting and stable transmission, but also ensures the reliability and stability of the transmission, providing strong support for the accurate control of the conical valve.

[0012] What is particularly prominent is that the adjustable power transmission assembly introduced by the utility model realizes the omnidirectional adjustment of the transmission distance, angle, and transmission path through the adjustment of the two cross shaft universal joints. This design greatly enhances the flexibility and adaptability of the transmission mechanism, making it easy to cope with various complex installation environments and space limitations. At the same time, the adjustable power transmission assembly can also effectively reduce the transmission error caused by installation errors or deformation, improve the precision and stability of the transmission, and ensure the accurate operation of the conical valve.

[0013] In addition, the first flange coupling and the second flange coupling are connected with the rotating shaft and the input shaft of the gate sleeve opening adjusting gear box through the spline or the key, which further optimizes the assembly process and the power transmission performance. This standardized connection method not only simplifies the installation steps, improves the assembly efficiency and accuracy, but also ensures the stable combination between the transmission components, facilitates the later maintenance and replacement. The multi-tooth design of the spline is automatically centered and the load is uniformly distributed, which further improves the stability and reliability of the transmission.

[0014] In summary, the transmission mechanism for the conical valve provides a strong guarantee for the efficient and stable operation of the conical valve due to its unique design and innovative technical effects. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a structural schematic diagram of the utility model;

[0016] Figure 2 is a schematic diagram of the installation structure of the utility model;

[0017] Figure 3 is Figure 2 a schematic diagram of the three-dimensional structure;

[0018] Figure 4 is a prior art diagram.

[0019] In the figure: 1, drive unit; 2, reversing gear box; 3, driving reversing bevel gear; 4, driven reversing bevel gear; 5, rotating shaft; 6, adjustable power transmission assembly; 6-1, first flange coupling; 6-2, first cross shaft universal joint; 6-3, transition adjustment driving rod; 6-4, second cross shaft universal joint; 6-5, second flange coupling; 7, gate sleeve opening adjusting gear box; 7-1, input shaft. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model will be further described in detail below in combination with examples. It should be understood that the specific examples described here are only used to explain the utility model, and are not used to limit the utility model.

[0021] Please refer to Figures 1 to 3The application discloses a transmission mechanism for a conical valve, which comprises a driving unit 1 serving as a power source of the whole transmission mechanism, wherein the driving unit provides necessary rotating power; a power shaft of the driving unit extends into a reversing gear box 2, thereby realizing direct power transmission, reducing energy loss in the power transmission process, improving transmission efficiency, and reducing space occupation. A driving reversing bevel gear 3 is arranged on the power shaft in the reversing gear box, two sides of the driving reversing bevel gear are respectively meshed with driven reversing bevel gears 4, the driven reversing bevel gears are all arranged on a rotating shaft 5, power is branched and transmitted through meshing of the bevel gears, and stability and reliability of transmission are ensured. The rotating shaft is connected with an input shaft of a gate sleeve opening degree adjusting gear box through an adjustable power transmission assembly 6, and is used for adjusting a distance between the reversing gear box and the gate sleeve opening degree adjusting gear box. Flexible adjustment of the distance and angle between the reversing gear box and the gate sleeve opening degree adjusting gear box is realized, so that the transmission mechanism can adapt to different installation environments and space limitations, and adaptability and flexibility of the transmission mechanism are improved. Meanwhile, the adjustable power transmission assembly can reduce transmission errors caused by installation errors or deformation, shorten a valve body flange seat in actual production and processing, and make the driving unit and the valve body as close as possible, so that transmission precision and stability are improved.

[0022] The adjustable power transmission assembly 6 comprises a first flange coupling 6-1 connected with the rotating shaft 5, a first cross shaft universal joint 6-2 connected with the first flange coupling, a transition adjustment driving rod 6-3 connected with the first cross shaft universal joint, a second cross shaft universal joint 6-4 connected with the transition adjustment driving rod, a second flange coupling 6-5 connected with the second cross shaft universal joint, and an input shaft 7-1 of a gate sleeve opening degree adjusting gear box 7 connected with the second flange coupling.

[0023] The adjustable power transmission assembly 6 realizes flexibility and adjustability of power transmission in the transmission mechanism, and significantly improves adaptability of the conical valve transmission mechanism under different installation environments and space conditions. Specifically, the assembly ensures stable transmission of power from the reversing gear box to subsequent components through the close connection of the first flange coupling 6-1 and the rotating shaft 5. Then, the first cross shaft universal joint 6-2 provides the possibility of first direction adjustment for the transmission path, so that the power can be smoothly diverted and transmitted to the transition adjustment driving rod 6-3.

[0024] The transition adjustment driving rod 6-3, as a key adjustment element in the assembly, not only undertakes the task of power transmission, but also realizes flexible adjustment of transmission distance and angle through the telescopic and rotatable characteristics. This design enables the transmission mechanism to be accurately adjusted and optimized according to space limitations and installation requirements in actual application scenarios, thereby maximizing space saving and improving installation efficiency.

[0025] Further, the cooperation of the second cross shaft universal joint 6-4 and the second flange coupling 6-5 again provides the power transmission path with the ability of direction adjustment, and finally stably transmits the power to the input shaft 7-1 of the brake sleeve opening adjusting gear box 7. Through the adjustment of the two cross shaft universal joints, the entire power transmission assembly realizes the all-around adjustment of the transmission distance, angle and transmission path, greatly enhancing the flexibility and adaptability of the transmission mechanism.

[0026] In summary, the adjustable power transmission assembly 6 solves the installation problem of the traditional transmission mechanism in the space-limited environment with its unique adjustable design, and provides more extensive and flexible possibilities for the application of the conical valve transmission mechanism.

[0027] Further preferably, the first flange coupling is connected to the rotating shaft through a spline or a key; and the second flange coupling is connected to the input shaft of the brake sleeve opening adjusting gear box through a spline or a key. This significantly optimizes the assembly process and power transmission performance. In assembly, this standardized connection method simplifies the installation steps, improves the assembly efficiency and accuracy, ensures the stable combination between the transmission components, and is convenient for later maintenance and replacement. In power transmission, the efficient meshing of the spline and the key ensures the smooth and continuous transmission of the power, reduces the energy loss and transmission error. Especially, the multi-tooth design of the spline automatically centers and uniformly distributes the load, further improving the stability and reliability of the transmission. In addition to the above-mentioned spline and key connection method, a fastening screw perpendicular to the axial direction can also be used to connect the first flange coupling and the rotating shaft, and the second flange coupling and the input shaft.

[0028] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A drive mechanism for a conical valve, comprising a drive unit, a power shaft of the drive unit extending into a reversing gear box, a driving reversing bevel gear being mounted on the power shaft in the reversing gear box, two driven reversing bevel gears being engaged with the driving reversing bevel gear on both sides respectively, the driven reversing bevel gears being mounted on a rotating shaft, characterized in that, The rotating shaft is connected with the input shaft of the opening degree adjusting gear box of the gate sleeve through an adjustable power transmission assembly, which is used for adjusting the distance between the reversing gear box and the opening degree adjusting gear box of the gate sleeve.

2. The drive mechanism for a cone valve as defined in claim 1, characterized in that: The adjustable power transmission assembly comprises a first flange coupling connected with the rotating shaft, a first cross shaft universal joint connected with the first flange coupling, a transition adjusting driving rod connected with the first cross shaft universal joint, a second cross shaft universal joint connected with the transition adjusting driving rod, a second flange coupling connected with the second cross shaft universal joint, and an input shaft of the opening degree adjusting gear box of the gate sleeve connected with the second flange coupling.

3. The drive mechanism for a tapered valve according to claim 2, characterized in that: The first flange coupling is connected with the rotating shaft through a spline or a key.

4. The drive mechanism for a tapered valve according to claim 2, wherein: The second flange coupling is connected with the input shaft of the opening degree adjusting gear box of the gate sleeve through a spline or a key.