Protective structure of exhaust pipeline
By installing a heat insulation film and fixing mechanism around the exhaust pipe, the problem of heat transfer in the exhaust pipe is solved, achieving efficient heat insulation protection, reducing the risk of pulverized coal combustion, and improving the safety and stability of the coal discharge vehicle.
Patent Information
- Application Number
- CN202520299443.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-02-24
AI Technical Summary
Existing protective measures for the exhaust pipes of coal trucks are insufficient to effectively prevent heat transfer, resulting in a high risk of pulverized coal combustion and an inability to provide reliable thermal insulation protection.
The system employs a heat insulation film and a fixing mechanism, including tensioning components, magnetic adsorption, and a vacuum insulation layer. Multiple sets of fixing components secure the heat insulation film to the outer periphery of the exhaust pipe, ensuring stable adhesion of the heat insulation film and reducing heat transfer.
It effectively reduces heat transfer, lowers the risk of coal powder combustion, improves the stability and reliability of the insulation film, extends its service life, simplifies the installation process, and enhances mechanical strength and sealing performance.
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Figure CN223635736U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of exhaust protection, especially a protection structure of exhaust pipeline. BACKGROUND
[0002] In the related industries such as coal mining and coal transportation, the safety and stability of the coal car, as a key transportation tool, is of great importance. However, the coal car currently faces a serious problem during operation, that is, the coal powder is easy to burn. The exhaust pipeline of the coal car generates a large amount of heat during work, which is easily conducted to the surrounding coal powder, becoming a potential heat source that causes the coal powder to burn.
[0003] The existing protective and thermal insulation measures cannot meet the actual needs. The traditional thermal insulation method is often simple in structure and cannot effectively prevent the transfer of heat. For example, some coal cars use ordinary thermal insulation materials, which gradually lose their thermal insulation performance in a long-term high-temperature environment, and cannot provide reliable thermal insulation protection for the exhaust pipeline.
[0004] Therefore, it is urgent to develop a protective and thermal insulation structure specifically for the exhaust pipeline of the coal car. This can reduce the risk of coal powder burning, ensure the safety and stability of the coal car during transportation, and reduce the safety hazards and economic losses caused by coal powder burning. SUMMARY
[0005] In order to reduce the risk of coal powder burning, the utility model provides a protection structure of exhaust pipeline.
[0006] The utility model provides a protection structure of exhaust pipeline, adopts the following technical scheme:
[0007] A protection structure of exhaust pipeline, comprising a thermal insulation mechanism and a fixing mechanism, the thermal insulation mechanism comprising a thermal insulation film, the fixing mechanism comprising a fixing assembly, the thermal insulation film being fixed on the outer periphery of the pipeline by the fixing assembly, the thermal insulation film being arranged circumferentially along the pipeline, the fixing assembly being provided with multiple groups on the outer periphery of the thermal insulation film.
[0008] Optionally, the fixing mechanism further comprises a tensioning assembly, the tensioning assembly comprising a connecting rod and a tensioning elastic piece, one end of the tensioning elastic piece being fixedly connected with the connecting rod, the other end of the tensioning elastic piece being connected with the fixing assembly, the end of the connecting rod away from the tensioning elastic piece being fixedly connected with one end of the pipeline.
[0009] Optionally, the tensioning assembly further comprises a rotating sleeve, one end of the rotating sleeve being rotatably connected with one end of the tensioning elastic piece, and one end of the connecting rod being threadedly connected in the rotating sleeve.
[0010] Optionally, the fixing assembly comprises a first fixing ring and a second fixing ring, and the first fixing ring is detachably connected with the second fixing ring at both ends.
[0011] Optionally, the fixing assembly further comprises an adjusting screw, the adjusting screw is threadedly connected between the first fixing ring and the second fixing ring, and the fastening degree between the first fixing ring and the second fixing ring is adjusted through the adjusting screw.
[0012] Optionally, the fixing assembly comprises a fixing elastic member and a fixing hanging rod, one end of the fixing elastic member is fixed with one end of the heat insulation film, and the other end of the fixing elastic member is connected with the fixing hanging rod.
[0013] Optionally, the fixing assembly comprises a first magnet and a second magnet, one end of the first magnet is fixedly arranged at one end of the heat insulation film, one end of the second magnet is fixedly arranged at the other end of the heat insulation film, and the first magnet and the second magnet can be mutually adsorbed and fixed.
[0014] Optionally, the heat insulation film comprises a dustproof layer and a fixing layer, the fixing layer is in contact with the pipeline for fixing, and the dustproof layer is wrapped on the outer end face of the fixing layer.
[0015] Optionally, the heat insulation film further comprises a heat insulation layer, one end of the heat insulation layer is fixedly bonded with the dustproof layer, and the other end of the heat insulation layer is fixedly bonded with the fixing layer, and the heat insulation layer is a vacuum heat insulation layer.
[0016] Optionally, the heat insulation film further comprises a support net layer, the support net layer is arranged in the heat insulation layer, and the support net layer fixes and supports the heat insulation layer.
[0017] In summary, the utility model has at least one of the following beneficial technical effects:
[0018] 1. The heat insulation mechanism and the fixing mechanism are arranged: by fixing the heat insulation film on the outer periphery of the exhaust pipeline, heat transfer can be effectively reduced, and the environment around the pipeline is protected from high temperature. At the same time, a plurality of fixing assemblies ensure the stability and reliability of the heat insulation film.
[0019] 2. Tensioning assembly: comprising a connecting rod and a tensioning elastic element, which can adapt to different lengths of the pipeline and maintain a certain pressure to make the insulation film tightly adhere to the pipeline. This design also allows flexibility during installation or adjustment, while reducing the risk of the middle section of the insulation film bulging after long-term use by fixing both ends of the insulation film, prolonging the insulation effect of the insulation film and improving reliability. Rotating sleeve: increases the adjustability of the tensioning assembly, making the installation process more convenient, and can fine-tune the tensioning force by rotating to ensure the best installation state, and can be tightened in time when the elastic force of the elastic element decreases or loosens.
[0020] 3. First and second fixing rings: adopt a detachable connection method, which is convenient for installation and maintenance, and also improves the overall stability of the system. Adjusting screw: provides a simple and effective method to adjust the tightness between the first and second fixing rings, ensuring the safety and sealing of the insulation film.
[0021] 4. By pulling the fixing elastic element, the fixed hanging rod is connected and fixed with the other end of the insulation film, and the elastic force of the fixing elastic element is used to fix the insulation film on the pipeline, which can be applied to different shapes of pipelines and the connection of curved pipelines.
[0022] 5. Magnet adsorption: uses magnetic force for fixation, simplifying the installation process and allowing quick installation and removal of the insulation film without tools.
[0023] 6. Dustproof layer and fixing layer: the dustproof layer prevents dust and other impurities from depositing on the surface of the insulation film, thereby maintaining its appearance and prolonging its service life; the fixing layer directly contacts the pipeline to ensure that the insulation film is firmly attached to the pipeline. Vacuum insulation layer: as the core insulation material, the vacuum insulation layer greatly reduces heat conduction efficiency, achieving high-efficiency thermal isolation performance.
[0024] 7. Support net layer: not only provides physical support for the insulation layer to prevent it from deforming due to external pressure, but also enhances the mechanical strength of the entire insulation structure. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 is a schematic diagram of the pipeline structure of an embodiment of the present application;
[0026] Figure 2 is a schematic diagram of installing the insulation mechanism to the pipeline;
[0027] Figure 3 is a schematic diagram of the tensioning assembly;
[0028] Figure 4 is Figure 1 a partial cross-sectional view of the insulation film portion; and
[0029] Figure 5 is a schematic view of a mounting structure of the first magnet and the second magnet;
[0030] Figure 6 is a schematic view of a structure of the fixing elastic member and the fixing hanging rod.
[0031] The reference signs are as follows: 100, heat insulation mechanism; 110, heat insulation film; 111, dustproof layer; 112, fixing layer; 113, heat insulation layer; 114, support net layer; 200, fixing mechanism; 210, fixing assembly; 211, first fixing ring; 212, second fixing ring; 213, adjusting screw rod; 214, fixing elastic member; 215, fixing hanging rod; 216, first magnet; 217, second magnet; 220, tensioning assembly; 221, connecting rod; 222, tensioning elastic member; 223, rotating sleeve; 300, pipeline. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be described below with reference to the accompanying drawings. Figure 1 - the accompanying drawings Figure 6 It should be noted that the embodiments described are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0033] It should be noted that all the directionality indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are merely used to explain the relative positional relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directionality indications also change accordingly.
[0034] In addition, the descriptions such as "first", "second" and the like in the present application are merely for the purpose of description, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is at least two, for example, two, three, etc., unless otherwise specifically limited.
[0035] In the utility model, unless another definite provision and limitation, the terms "connect", "fix" and the like should be broad sense understanding, for example, "fix" can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be two element internal communication or two element mutual action relation, unless another definite limitation.For ordinary skilled in the art, the above terms can be understood according to the specific meaning in the utility model of specific circumstances.
[0036] In addition, the technical solutions of various embodiments of the utility model can be combined with each other, but it must be based on that ordinary skilled in the art can realize, when the combination of technical solutions appears mutual contradiction or cannot be realized, it should be considered that the combination of technical solutions does not exist, also not within the protection scope required by the utility model.
[0037] The utility model discloses an exhaust pipeline's protection structure, refer to the accompanying drawings Figure 1 -attached Figure 6 An exhaust pipeline's protection structure mainly includes heat insulation mechanism 100 and fixed mechanism 200, heat insulation mechanism 100 includes heat insulation film 110, and fixed mechanism 200 includes fixed assembly 210, and heat insulation film 110 is fixed on the outer periphery of pipeline 300 through fixed assembly 210, and heat insulation film 110 is arranged along the circumferential direction of pipeline 300, and fixed assembly 210 is provided with multiple groups on the outer periphery of heat insulation film 110.Through the fixed heat insulation film 110 on the outer periphery of exhaust pipeline 300, heat transfer can be effectively reduced, and the environment around pipeline 300 is protected from high temperature influence.At the same time, multiple fixed assembly 210 ensures the stability and reliability of heat insulation film 110.
[0038] In some embodiments, fixed mechanism 200 further includes tensioning assembly 220, and tensioning assembly 220 includes connecting rod 221 and tensioning elastic piece 222, one end of tensioning elastic piece 222 is fixedly connected with connecting rod 221, the other end of tensioning elastic piece 222 is connected with fixed assembly 210, and one end of connecting rod 221 away from tensioning elastic piece 222 is fixedly connected with one end of pipeline 300.The design of connecting rod 221 and tensioning elastic piece 222 can adapt to the different lengths of pipeline 300, and keep certain pressure to make heat insulation film 110 closely adhere to pipeline 300.This design also allows certain flexibility when installing or adjusting, and at the same time, by fixing both ends of heat insulation film 110, the risk of middle section of heat insulation film 110 being raised and bulging after long time use is reduced, the heat insulation effect of heat insulation film 110 is prolonged, and the reliability is improved.
[0039] In some embodiments, the tensioning assembly 220 further comprises a rotating sleeve 223, one end of the rotating sleeve 223 is rotatably connected with one end of the tensioning elastic member 222, and one end of the connecting rod 221 is threadedly connected in the rotating sleeve 223. The adjustability of the tensioning assembly 220 is increased, the installation process is more convenient, the tensioning force can be fine-tuned by rotation, the optimal installation state is ensured, and the tensioning can be tightened in time when the elastic force of the elastic member decreases or loosens.
[0040] In some embodiments, the fixing assembly 210 comprises a first fixing ring 211 and a second fixing ring 212, and the two ends of the first fixing ring 211 and the second fixing ring 212 are detachably connected with each other. The detachable connection mode is adopted, the installation and maintenance are facilitated, and the overall stability of the system is improved.
[0041] In some embodiments, the fixing assembly 210 further comprises an adjusting screw 213, the adjusting screw 213 is threadedly connected between the first fixing ring 211 and the second fixing ring 212, and the tightness between the first fixing ring 211 and the second fixing ring 212 is adjusted by the adjusting screw 213. A simple and effective method is provided to adjust the tightness between the first fixing ring 211 and the second fixing ring 212, and the safety and sealing performance of the heat insulation film 110 are ensured.
[0042] In some embodiments, the fixing assembly 210 comprises a fixing elastic member 214 and a fixing hanging rod 215, one end of the fixing elastic member 214 is fixed with one end of the heat insulation film 110, and the other end of the fixing elastic member 214 is connected with the fixing hanging rod 215. The fixing hanging rod 215 is connected and fixed with the other end of the heat insulation film 110 by pulling the fixing elastic member 214, the heat insulation film 110 is fixed on the pipeline 300 by the elastic force of the fixing elastic member 214, and the fixing can be applied to different shapes of the pipeline 300 and the curved connection of the pipeline 300.
[0043] In some embodiments, the fixing assembly 210 comprises a first magnet 216 and a second magnet 217, one end of the first magnet 216 is fixedly arranged at one end of the heat insulation film 110, one end of the second magnet 217 is fixedly arranged at the other end of the heat insulation film 110, and the first magnet 216 and the second magnet 217 can be mutually adsorbed and fixed. The installation process is simplified by using magnetic force, and the heat insulation film 110 can be quickly assembled and disassembled without using tools.
[0044] In some embodiments, the heat insulation film 110 comprises a dustproof layer 111 and a fixing layer 112, the fixing layer 112 is in contact with the pipeline 300, and the dustproof layer 111 is wrapped on the outer end surface of the fixing layer 112. The dustproof layer 111 prevents dust and other impurities from depositing on the surface of the heat insulation film 110, thereby maintaining its neat appearance and prolonging its service life; the fixing layer 112 directly contacts the pipeline 300, ensuring that the heat insulation film 110 is stably attached to the pipeline 300.
[0045] In some embodiments, the heat insulation film 110 further comprises a heat insulation layer 113, one end of the heat insulation layer 113 is fixedly bonded with the dustproof layer 111, and the other end of the heat insulation layer 113 is fixedly bonded with the fixing layer 112, and the heat insulation layer 113 is a vacuum heat insulation layer 113. As the core heat insulation material, the vacuum heat insulation layer 113 greatly reduces the heat conduction efficiency, achieving high-efficiency heat insulation performance.
[0046] In some embodiments, the heat insulation film 110 further comprises a support net layer 114, the support net layer 114 is arranged in the heat insulation layer 113, and the support net layer 114 fixes and supports the heat insulation layer 113. Not only does it provide physical support for the heat insulation layer 113 to prevent it from deforming due to external pressure, but also it strengthens the mechanical strength of the entire heat insulation structure.
[0047] The implementation principle of the protective structure of the exhaust pipeline 300 according to an embodiment of the utility model is as follows:
[0048] By arranging the heat insulation film 110 and the plurality of fixing assemblies 210, heat transfer is effectively reduced and stability and reliability are ensured. The tensioning assembly 220 (containing the connecting rod 221, the tensioning elastic member 222 and the rotating sleeve 223) enhances installation flexibility and adaptability, prevents the middle section of the heat insulation film 110 from being raised after long-time use, and improves heat insulation effect and safety. The detachable upper and second fixing rings 212 in combination with the adjusting screw 213 simplify the installation and maintenance process and ensure good sealing performance. The combination of the fixing elastic member 214 and the hanging rod enables the structure to adapt to different shapes and curved pipelines 300. The magnet adsorption design further simplifies the installation process and facilitates quick assembly and disassembly. The multilayer heat insulation film 110 (including the dustproof layer 111, the fixing layer 112, the vacuum heat insulation layer 113 and the support net layer) not only achieves high-efficiency heat insulation performance, but also prolongs service life and strengthens mechanical strength. Overall, this design optimizes the protection performance of the exhaust pipeline 300, improves safety and durability.
[0049] The above are preferred embodiments of the utility model, which do not limit the protection scope of the utility model, and therefore: any equivalent changes made in terms of structure, shape and principle of the utility model should be covered within the protection scope of the utility model.
Claims
1. A protective structure for an exhaust pipe, characterized by: The application relates to a heat insulation mechanism (100) and a fixing mechanism (200), wherein the heat insulation mechanism (100) comprises a heat insulation film (110), the fixing mechanism (200) comprises a fixing assembly (210), the heat insulation film (110) is fixed on the outer periphery of a pipeline (300) through the fixing assembly (210), the fixing assembly (210) is arranged on the outer periphery of the heat insulation film (110) in multiple groups.
2. A structure for protecting an exhaust pipe according to claim 1, wherein: The fixing mechanism (200) further comprises a tensioning assembly (220), the tensioning assembly (220) comprises a connecting rod (221) and a tensioning elastic member (222), one end of the tensioning elastic member (222) is fixedly connected with the connecting rod (221), the other end of the tensioning elastic member (222) is connected with the fixing assembly (210), and one end of the connecting rod (221) away from the tensioning elastic member (222) is fixedly connected with one end of the pipeline (300).
3. A structure for protecting an exhaust pipe according to claim 2, wherein: The tensioning assembly (220) further comprises a rotating sleeve (223), one end of the rotating sleeve (223) is rotationally connected with one end of the tensioning elastic member (222), and one end of the connecting rod (221) is threadedly connected in the rotating sleeve (223).
4. A protective structure for an exhaust pipe according to any one of claims 1 to 3, characterized in that: The fixing assembly (210) comprises a first fixing ring (211) and a second fixing ring (212), and the two ends of the first fixing ring (211) and the second fixing ring (212) are detachably connected with each other.
5. A structure for protecting an exhaust pipe according to claim 4, wherein: The fixing assembly (210) further comprises an adjusting screw (213), the adjusting screw (213) is threadedly connected between the first fixing ring (211) and the second fixing ring (212), and the fastening degree between the first fixing ring (211) and the second fixing ring (212) is adjusted through the adjusting screw (213).
6. A protective structure for an exhaust pipe according to any one of claims 1 to 3, characterized in that: The fixing assembly (210) comprises a fixing elastic member (214) and a fixing hanging rod (215), one end of the fixing elastic member (214) is fixed with one end of the heat insulation film (110), and the other end of the fixing elastic member (214) is connected with the fixing hanging rod (215).
7. A protective structure for an exhaust pipe according to any one of claims 1 to 3, characterized in that: The fixing assembly (210) comprises a first magnet (216) and a second magnet (217), one end of the first magnet (216) is fixedly arranged at one end of the heat insulation film (110), one end of the second magnet (217) is fixedly arranged at the other end of the heat insulation film (110), and the first magnet (216) and the second magnet (217) can be fixed by mutual adsorption.
8. The exhaust pipe protection structure according to claim 1, characterized by: The heat insulation film (110) comprises a dustproof layer (111) and a fixing layer (112), the fixing layer (112) is in contact with the pipeline (300) for fixing, and the dustproof layer (111) is wrapped on the outer end face of the fixing layer (112).
9. A structure for protecting an exhaust pipe according to claim 8, wherein: The heat insulation film (110) further comprises a heat insulation layer (113), one end of the heat insulation layer (113) is fixedly bonded with the dustproof layer (111), the other end of the heat insulation layer (113) is fixedly bonded with the fixing layer (112), and the heat insulation layer (113) is a vacuum heat insulation layer (113).
10. A structure for protecting an exhaust pipe according to claim 9, wherein: The heat insulation film (110) further comprises a support net layer (114), the support net layer (114) is arranged in the heat insulation layer (113), and the support net layer (114) fixes and supports the heat insulation layer (113).