Device for efficiently collecting and automatically discharging boiler slag

By designing a detachable furnace cover and an automatic discharge device, the problems of scaling and disordered discharge inside the boiler were solved, achieving efficient boiler operation and environmental protection.

CN223636191UActive Publication Date: 2025-12-05SHAANXI ZHONGYI ZHONGYAN ENERGY TECHNOLOGY CO LTD +1
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Patent Information

Application Number
CN202423035125.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-12-05
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

The existing boiler equipment cannot be disassembled, leading to problems such as scaling and corrosion inside the boiler, which affects thermal efficiency and increases fuel consumption. At the same time, it is impossible to maintain and replace internal components in a timely manner, and the disorderly discharge of slag causes environmental pollution.

Method used

A high-efficiency boiler slag collection and automatic discharge device was designed, including a detachable furnace cover, a motor-driven stirring system, a heating rod, a filter screen, and a storage cabinet, to realize automated slag processing and convenient maintenance of the internal structure.

Benefits of technology

It enables convenient maintenance and replacement of the boiler's internal components, reduces the negative environmental impact of slag, and improves the boiler's thermal efficiency and fuel utilization efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a boiler slag efficient collecting and automatic discharging device which comprises a base, the top of the base is fixedly connected with a boiler, the top of the boiler is detachably connected with a furnace cover, the interior of the furnace cover is fixedly connected with a plurality of shells, the bottoms of the shells are connected with a plurality of balls in a sliding mode, and the balls are connected with the furnace cover in a sliding mode. A supporting plate is slidably connected to the bottom of the ball body, a spring is fixedly connected to the bottom of the supporting plate, a fixing block is fixedly connected to the bottom of the spring, and a limiting assembly used for a limiting mechanism is detachably connected to the bottom of the fixing block. Through the structure, the shell can be pressed to extrude the ball body, the ball body extrudes to drive the spring at the bottom to be compressed to enable the telescopic column in the shell to stretch out and draw back, and when the telescopic column is separated from a limiting groove in a limiting block at the bottom during stretching out and drawing back, the shell and an internal mechanism can be pulled away together, so that the furnace cover is disassembled; in this way, mechanisms in the boiler can be maintained and replaced conveniently.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of boiler, especially relates to boiler slag efficient collection and automatic discharge device. BACKGROUND

[0002] Boiler is a kind of energy conversion equipment, the energy input to boiler has chemical energy in fuel, electric energy, boiler exports have certain heat steam, high-temperature water or organic heat carrier, slag is the solid residue remaining after fuel combustion, usually contains unburnt carbon particles, mineral matter etc.The main purpose of slag collection device is to safely and efficiently collect these residues, to facilitate subsequent processing and utilization, while reducing environmental pollution.

[0003] But in prior art, part of device cannot be disassembled, means that the problems such as scale formation, corrosion exist in the inside of boiler cannot be cleaned in time, these problems can affect the thermal efficiency of boiler, increase fuel consumption, and the mechanism in the inside of boiler cannot be maintained and replaced. UTILITY MODEL CONTENT

[0004] The utility model discloses a boiler slag efficient collection and automatic discharge device, which can facilitate maintenance and replacement of the mechanism in the inside of boiler, effectively avoid disorderly discharge and reduce the negative impact of solid waste on the environment.

[0005] In order to realize the above-mentioned purpose, provide boiler slag efficient collection and automatic discharge device, including base, the top of base is fixedly connected with boiler, the top of boiler is detachably connected with furnace cover, the inside of furnace cover is fixedly connected with a plurality of housings, the bottom of housing is slidably connected with a plurality of spheres, the bottom of sphere is slidably connected with support plate, the bottom of support plate is fixedly connected with spring, the bottom of spring is fixedly connected with fixed block, the bottom of fixed block is detachably connected with the limiting assembly for limiting mechanism, the bottom of housing is fixedly connected with two telescopic columns.

[0006] According to the boiler slag efficient collection and automatic discharge device, the limiting assembly includes a limiting block, and the top of the limiting block is detachably connected to the bottom of the fixed block.

[0007] According to the boiler slag efficient collection and automatic discharge device, the top of the furnace cover is fixedly connected with a motor, the output end of the motor is fixedly connected with a drive rod, the outside of the drive rod is fixedly connected with a plurality of stirring rods, and the bottom of the drive rod is fixedly connected with a plurality of blades.

[0008] According to the boiler slag efficient collection and automatic discharge device, the inside of the boiler is fixedly connected with a plurality of heating rods, and the top of the furnace cover is fixedly connected with a feeding port.

[0009] According to the high-efficiency boiler slag collecting and automatic discharging device, the first discharging pipe is fixedly connected to the outside of the boiler, and one end of the first discharging pipe is fixedly connected with a water pump.

[0010] According to the high-efficiency boiler slag collecting and automatic discharging device, the second discharging pipe is fixedly connected to the outside of the water pump, one end of the second discharging pipe is fixedly connected with a box body, the box body is internally and slidably connected with a filter screen disc, and the filter screen disc is externally and fixedly connected with a second handle.

[0011] According to the high-efficiency boiler slag collecting and automatic discharging device, the box body is internally and slidably connected with a storage cabinet, and the storage cabinet is externally and fixedly connected with a third handle.

[0012] According to the high-efficiency boiler slag collecting and automatic discharging device, the base is fixedly connected with a first handle at the top, and is fixedly connected with universal wheels at the bottom.

[0013] Beneficial effects:

[0014] 1. A boiler cover is arranged at the top of the boiler, and a dismounting mechanism is arranged in the boiler cover, so that the ball is extruded by pressing the shell, the ball drives the compression of the spring at the bottom to make the telescopic column in the shell extend or retract, when the telescopic column is separated from the limiting groove in the limiting block at the bottom, the shell and the mechanism in the shell are pulled out together, the boiler cover is dismounted, and the mechanism in the boiler can be conveniently maintained and replaced.

[0015] 2. The material is put into the boiler through the feeding port, the stirring rod is driven by the connecting plate driving rod under the drive of the motor to stir the material, a plurality of heating rods are arranged in the boiler, the material can be heated during stirring, the slag after stirring is scraped off by the blade at the bottom, after the stirring is completed, the material is discharged into the box body through the discharging pipe by the water pump outside the boiler, the material is separated into solid and liquid by the filter screen disc, the slag is attached to the filter screen disc, the handle is pulled to pull out the filter screen disc and collect it, the remaining waste water flows into the storage cabinet, the handle is pulled to pull out the storage cabinet and collect it, so that the disordered discharge is avoided, and the negative influence of the solid waste on the environment is reduced.

[0016] Additional aspects and advantages of the present application will be given in part in the following description, and will become apparent from the following description, or will be learned by practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0017] The present application will be further described below in combination with the drawings and embodiments.

[0018] Figure 1The utility model provides a high -efficient collection and automatic discharge device of boiler slag of the utility model's sectional view;

[0019] Figure 2 The utility model provides a high -efficient collection and automatic discharge device of boiler slag of the utility model's sectional view;

[0020] Figure 3 The utility model discloses a kind of structure schematic diagram of limiting block of environmental protection type spare part spraying house proposed by the utility model;

[0021] Figure 4 A structure schematic diagram of filter screen tray of environmental protection type spare part spraying house proposed by the utility model.

[0022] Legend:

[0023] 1, base;2, boiler;3, first handle;4, universal wheel;5, box;6, motor;7, drive rod;8, stirring rod;9, blade;10, heating rod;11, feed inlet;12, shell;13, first discharge pipe;14, water pump;15, ball;16, support plate;17, spring;18, fixed block;19, telescopic column;20, limiting block;21, second discharge pipe;22, filter screen tray;23, storage cabinet;24, second handle;25, third handle;26, furnace cover. Specific embodiments

[0024] This part will describe the specific embodiments of the utility model in detail, and the preferred embodiments of the utility model are shown in the drawings, and the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0025] Reference Figures 1-4The utility model discloses a boiler furnace slag high -efficient collection and automatic discharge device, it includes base 1, the top fixed connection of base 1 has boiler 2, the top detachable connection of boiler 2 has furnace cover 26, the inside fixed connection of furnace cover 26 has a plurality of housings 12, the bottom sliding connection of housing 12 has a plurality of spheres 15, can reduce the deformation and damage to other components, the bottom sliding connection of sphere 15 has support plate 16, the bottom fixed connection of support plate 16 has spring 17, can provide necessary pre -tightening force, ensure that the component keeps proper tension and pressure before disassembling, prevent the component damage or displacement due to the lack of pressure in the disassembly process, the bottom fixed connection of spring 17 has fixed block 18 for fixing and supporting various types of components and structure, ensure the correct cooperation and stability between components and structure, the bottom detachable connection of fixed block 18 has the limiting assembly for limiting mechanism, the bottom fixed connection of housing 12 has two telescopic columns 19, will not move to the direction away from the sleeve, avoided the problem that telescopic column breaks open in the disassembly process, guarantee the stability of disassembly process.

[0026] The limiting assembly comprises a limiting block 20 detachably connected to the bottom of the fixed block 18.

[0027] The top of the furnace cover 26 is fixedly connected with a motor 6 for converting electric energy into mechanical energy to drive various mechanical equipment to operate. The output end of the motor 6 is fixedly connected with a driving rod 7. The outer portion of the driving rod 7 is fixedly connected with a plurality of stirring rods 8 for stirring and mixing liquid, slurry or powder in different states to ensure that they are uniformly distributed. The bottom of the driving rod 7 is fixedly connected with a plurality of blades 9.

[0028] A plurality of heating rods 10 are fixedly connected inside the boiler 2 to provide uniform heating, which is very crucial for ensuring that the sample is uniformly heated during the heating process. The top of the furnace cover 26 is fixedly connected with a feeding port 11.

[0029] A first discharge pipe 13 is fixedly connected outside the boiler 2. One end of the first discharge pipe 13 is fixedly connected with a water pump 14.

[0030] The outer portion of the water pump 14 is fixedly connected with a second discharge pipe 21 for outputting the treated material from the equipment. One end of the second discharge pipe 21 is fixedly connected with a box body 5. A filter screen disc 22 is slidingly connected inside the box body 5 to intercept solid particles in the suspension liquid and allow the liquid to pass through, directly affecting the filtering effect and filter cake dewatering efficiency. The outer portion of the filter screen disc 22 is fixedly connected with a second handle 24.

[0031] A storage cabinet 23 is slidingly connected inside the box body 5. The outer portion of the storage cabinet 23 is fixedly connected with a third handle 25.

[0032] The top of the base 1 is fixedly connected with a first handle 3, and the bottom of the base 1 is fixedly connected with universal wheels 4, so that the device or object can be easily moved in different directions without lifting the whole device.

[0033] Working principle: push the first handle 3 and push it to the place needed through the universal wheels 4 at the bottom of the base 1, there is a furnace cover 26 at the top of the boiler 2, and there is a dismounting mechanism inside the furnace cover 26, the outer shell 12 can be pressed to make the internal sphere 15 be extruded, the sphere 15 extrusion drives the spring 17 at the bottom to compress to make the telescopic column 19+ inside the outer shell 12 extend and retract, when the telescopic column 19 extends and retracts and is separated from the limiting groove inside the limiting block 20 at the bottom, the outer shell 12 can be separated together with the internal sphere 15 and the spring 17, so as to realize the dismounting of the furnace cover 26, so that the maintenance and replacement of the stirring rod 8 and the heating rod 10 inside the boiler 2 can be facilitated.

[0034] The material is put into the boiler 2 through the feed inlet 11 at the top of the furnace cover 26, and the stirring rod 8 is driven to stir the material under the driving of the connecting plate driving rod 7 of the motor 6, there are multiple heating rods 10 inside the boiler 2, the material can be heated during stirring, the slag after stirring can be scraped through the blade 9 at the bottom, after the stirring is finished, the material can be taken out through the first discharge pipe 13 and the second discharge pipe 21 outside the water pump 14 into the box body 5, then the material is separated into solid and liquid through the filter screen disc 22, then the slag is attached to the filter screen disc 22, the second handle 24 can be pulled out to collect it, and the remaining waste water flows into the storage cabinet 23, the third handle 25 can be pulled out to collect it.

[0035] The above embodiment of the utility model is described in detail in combination with the drawings, but the utility model is not limited to the above embodiment, and various changes can be made within the knowledge range possessed by ordinary skilled persons in the technical field without departing from the purpose of the utility model.

Claims

1. A high-efficiency boiler slag collecting and automatic discharging device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected with a boiler (2), the top of the boiler (2) is detachably connected with a furnace cover (26), the inside of the furnace cover (26) is fixedly connected with a plurality of housings (12), the bottom of the housing (12) is slidably connected with a plurality of spheres (15), the bottom of the sphere (15) is slidably connected with a support plate (16), the bottom of the support plate (16) is fixedly connected with a spring (17), the bottom of the spring (17) is fixedly connected with a fixed block (18), the bottom of the fixed block (18) is detachably connected with a limiting assembly for a limiting mechanism, and the bottom of the housing (12) is fixedly connected with two telescopic columns (19).

2. The boiler slag high-efficiency collection and automatic discharge device according to claim 1, characterized in that, The limiting assembly comprises a limiting block (20), and the top of the limiting block (20) is detachably connected to the bottom of the fixed block (18).

3. The high efficiency collection and automatic discharge apparatus for boiler slag according to claim 1, characterized by, The top of the furnace cover (26) is fixedly connected with a motor (6), the output end of the motor (6) is fixedly connected with a driving rod (7), the outside of the driving rod (7) is fixedly connected with a plurality of stirring rods (8), and the bottom of the driving rod (7) is fixedly connected with a plurality of blades (9).

4. The high efficiency collection and automatic discharge apparatus for boiler slag according to claim 1, characterized by, The inside of the boiler (2) is fixedly connected with a plurality of heating rods (10), and the top of the furnace cover (26) is fixedly connected with a feeding port (11).

5. The high efficiency boiler slag collection and automatic disposal apparatus according to claim 1, wherein, The outside of the boiler (2) is fixedly connected with a first discharging pipe (13), one end of the first discharging pipe (13) is fixedly connected with a water pump (14).

6. The boiler slag high-efficiency collection and automatic discharge apparatus according to claim 5, characterized in that, The outside of the water pump (14) is fixedly connected with a second discharging pipe (21), one end of the second discharging pipe (21) is fixedly connected with a box body (5), the inside of the box body (5) is slidably connected with a filter screen disc (22), and the outside of the filter screen disc (22) is fixedly connected with a second handle (24).

7. A high efficiency collection and automatic discharge apparatus for boiler slag as claimed in claim 6 wherein, The inside of the box body (5) is slidably connected with a storage cabinet (23), and the outside of the storage cabinet (23) is fixedly connected with a third handle (25).

8. The boiler slag high efficiency collection and automatic disposal apparatus as claimed in claim 1, wherein, The top of the base (1) is fixedly connected with a first handle (3), and the bottom of the base (1) is fixedly connected with a universal wheel (4).