Tinned copper wire intelligent wire stopping and meter counting device

Abstract

The utility model discloses an intelligent tinned copper wire stopping and metering device which comprises a machine body, a take-up mechanism arranged on the machine body and a wire arranging mechanism located above the take-up mechanism, and the take-up mechanism is provided with a take-up reel; the mounting seat is arranged on the machine body and is positioned between the take-up mechanism and the winding displacement mechanism; the meter counting mechanism is provided with a swing rod which is vertically arranged on the mounting base and located above the side of the take-up reel, and the swing rod is provided with a meter counting wheel; the tension adjusting mechanism is provided with a guide wheel which is horizontally and movably arranged on the mounting seat and is positioned right above the take-up reel, and a driving part which drives the guide wheel to move so as to adjust the distance between the guide wheel and the meter counting wheel; wherein the meter counting wheel is connected with a controller. The tinned copper wire sequentially bypasses the meter counting wheel, the guide wheel and the take-up reel, a wire reel on the take-up mechanism rotates to take up to drive the meter counting wheel to rotate, and when a set length value is reached, the controller controls the take-up mechanism to stop take-up, so that intelligent meter counting and wire stopping work is realized.

Description

TECHNICAL FIELD

[0001] The utility model relates to metering equipment technical field, more specifically, relate to a kind of tinned copper wire intelligent stop line metering device. BACKGROUND

[0002] Tinned copper wire is a kind of wire on the surface of copper wire electroplating a layer of thin tin. It needs to be treated by annealing tinning machine in production process, and is reeled after treatment.

[0003] In prior art, tinned copper wire needs manual stop line work after reel is full, and the length of wire on each reel cannot be guaranteed, so metering wheel is generally installed, and tinned copper wire is needed for driving metering wheel to rotate, and the tension of tinned copper wire with different diameters is not the same, and adjustment cannot be made accordingly. UTILITY MODEL CONTENT

[0004] In view of the problems in prior art, the utility model aims at providing a kind of metering when annealing tinning machine is reeled, and the length of wire on each reel cannot be guaranteed, so metering wheel is generally installed, and tinned copper wire is needed for driving metering wheel to rotate, and the tension of tinned copper wire with different diameters is not the same, and adjustment cannot be made accordingly.

[0005] To solve the above problems, the utility model adopts the following technical scheme.

[0006] A kind of tinned copper wire intelligent stop line metering device, including machine body, reel mechanism being set on machine body and being located above the line arrangement mechanism of reel mechanism, the reel mechanism has reel reel;It further includes:

[0007] Mounting seat, it is set on machine body and is located between reel mechanism and line arrangement mechanism;

[0008] Metering mechanism, it has vertically set on mounting seat and is located above reel reel side the swing bar of reel reel, and the metering wheel is set on the swing bar;

[0009] Tension adjusting mechanism, it has guide pulley being horizontally movably set on the mounting seat and being located above reel reel, and drive member drives the guide pulley to move to adjust the distance between guide pulley and metering wheel;

[0010] Wherein, the metering wheel is connected with controller, and controller controls reel mechanism to work.

[0011] Preferably, horizontal slot is opened in the mounting seat, and the guide pulley is movably arranged by being inserted into the slot through connecting shaft.

[0012] Preferably, the metering wheel and the guide wheel are horizontally spaced apart; the tension adjusting mechanism further comprises a slide rail arranged on the mounting base near the machine table, and a sliding block slidingly arranged on the slide rail, and the connecting shafts on all the guide wheels are fixed on the sliding block; and the driving member acts on the sliding block.

[0013] Preferably, the tension adjusting mechanism further comprises a locking mechanism for locking the sliding block, the locking mechanism comprising a resisting plate elastically arranged above the sliding block, the resisting plate being provided at the bottom with at least one brake block, and the sliding block being provided with a guide groove corresponding to the brake block; and the locking mechanism further comprises a telescopic device arranged on the mounting base for pressing the resisting plate downward.

[0014] Preferably, the telescopic device is provided at the output end with a pressing plate, and the range of movement of the sliding block and the resisting plate is below the pressing plate.

[0015] Preferably, the swing rod is rotatably arranged on the mounting base, and the mounting base is provided with limiting members on both sides of the swing rod for vertically limiting the swing rod, and the limiting member near the guide wheel is provided with a sensor for measuring the pressure of the swing rod.

[0016] Compared with the prior art, the utility model has the beneficial effects of:

[0017] The tinned copper wire will pass through the metering wheel, the guide wheel and the take-up reel in sequence, the rotation of the reel on the take-up mechanism drives the metering wheel to rotate, when the set length value is reached, the controller controls the take-up mechanism to stop winding, thereby realizing the intelligent metering and stopping work; the guide wheel is moved by the driving member, the distance between the guide wheel and the metering wheel can be adjusted, thereby reducing or increasing the angle of the tinned copper wire on the metering wheel and the guide wheel, so that the tension of the tinned copper wire is automatically adjusted, and the rotation speed of the metering wheel is synchronized with the winding speed of the tinned copper wire. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a partial schematic diagram of the utility model;

[0020] Figure 3 It is a side view of the tension adjusting mechanism of the utility model;

[0021] Figure 4 It is an enlarged view of A of the utility model; Figure 2

[0022] Figure 5 It is a schematic diagram of the metering mechanism of the utility model.

[0023] Explanation of reference numerals in the drawings:

[0024] ​1, body; 2, take-up mechanism; 21, take-up reel; 3, wire arranging mechanism; 4, mounting seat; 41, through slot; 5, metering mechanism; 51, swing lever; 52, metering wheel; 53, limiting piece; 54, sensor; 6, tension adjusting mechanism; 61, guide wheel; 62, driving piece; 63, slide rail; 64, sliding block; 611, connecting shaft; 641, guide slot; 7, tinned copper wire; 8, locking mechanism; 81, abutting plate; 82, brake block; 83, extender; 84, pressing plate. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0026] Reference Figures 1-2 A tinned copper wire intelligent stop line metering device, comprising a body 1, a take-up mechanism 2 arranged on the body 1, and a wire arranging mechanism 3 located above the take-up mechanism 2, wherein the take-up mechanism 2 has a take-up reel 21; further comprising: a mounting seat 4 arranged on the body 1 and located between the take-up mechanism 2 and the wire arranging mechanism 3; a metering mechanism 5 having a swing lever 51 vertically arranged on the mounting seat 4 and located above the take-up reel 21, wherein the swing lever 51 is provided with a metering wheel 52; a tension adjusting mechanism 6 having a guide wheel 61 horizontally movably arranged on the mounting seat 4 and located directly above the take-up reel 21, and a driving piece 62 driving the guide wheel 61 to move to adjust the distance between the guide wheel 61 and the metering wheel 52; wherein the metering wheel 52 is connected with a controller, and the controller controls the operation of the take-up mechanism 2.

[0027] It can be understood that the body 1 is a supporting component, the wire arranging mechanism 3 is a component for arranging multiple tinned copper wires, and the take-up mechanism 2 is a component for taking up the tinned copper wire, all of which are prior art and will not be described in detail here. The mounting seat 4 is a mounting and fixing component, which can be integrally arranged on the body 1 or mounted by bolts and the like. When the guide wheel 61 and the metering wheel 52 are arranged in multiple, the mounting seat 4 can adopt a long strip structure. The swing lever 51 is a connecting component, which can be a rod-shaped or plate-shaped structure, but is not limited thereto. The metering wheel 52 is a component for metering the tinned copper wire, which can be a laser sensing metering, an optical encoding metering, etc., but is not limited thereto. The movable arrangement of the guide wheel 61 can adopt a shaft hole guide structure or a slide rail 63 guide mechanism, etc. The driving piece 62 can adopt a pneumatic cylinder or an electric push rod, etc. The controller is a component for controlling the operation of the entire device, which can be a PLC, a single-chip microcomputer, etc., but is not limited thereto.

[0028] Thus, the tinned copper wire is first arranged by the arranging mechanism 3, and then passes the metering wheel 52, the guide wheel 61 and the take-up reel 21 in sequence. The tinned copper wire drives the metering wheel 52 to rotate. The controller reads the data of the metering wheel 52 in real time to monitor the metering. When the metering reaches the set value, the controller controls the take-up mechanism 2 to stop taking up. When the taking-up speed is not synchronized with the metering of the metering wheel 52, there is a slip between the tinned copper wire and the metering wheel 52. Here, the driving member 62 pushes the guide wheel 61 away from the metering wheel 52 to increase the bending angle of the tinned copper wire, thereby increasing the tension and strengthening the pressure between the tinned copper wire and the metering wheel 52 to prevent slipping.

[0029] In some embodiments, with reference to Figures 2-3 , the mounting seat 4 is horizontally provided with a through slot 41, and the guide wheel 61 is movably arranged in the through slot 41 through a connecting shaft 611. Here, the through slot 41 has a certain length, and the connecting shaft 611 can move in the through slot 41 after being inserted into the through slot 41, thereby moving the guide wheel 61.

[0030] Further, with reference to Figures 1-3 , the metering wheel 52 and the guide wheel 61 are horizontally spaced apart; the tension adjusting mechanism 6 further comprises a sliding rail 63 arranged on the side of the mounting seat 4 close to the machine table, and a sliding block 64 slidably arranged on the sliding rail 63, and the connecting shaft 611 of all the guide wheels 61 is fixed on the sliding block 64; and the driving member 62 acts on the sliding block 64. It can be understood that the movable arrangement of the guide wheel 61 by the connecting shaft 611 and the through slot 41 is not stable. Here, the connecting shaft 611 is fixed on the sliding block 64, the sliding block 64 moves to drive the connecting shaft 611 to move and further drive the guide wheel 61 to move, thereby greatly improving the stability of the guide wheel 61.

[0031] Further, with reference to Figure 2 and Figure 4The tension adjusting mechanism 6 further comprises a locking mechanism 8 for locking the sliding block 64, the locking mechanism 8 comprising a resisting plate 81 elastically arranged above the sliding block 64, the resisting plate 81 being provided with at least one brake block 82 at the bottom, and the sliding block 64 being provided with a guide groove 641 corresponding to the brake block 82; and the locking mechanism 8 further comprising an extender 83 arranged on the mounting base 4 for pressing the resisting plate 81 downward. It can be understood that the sliding block 64 is only limited by the driving member 62 in the horizontal direction, and there is an unstable factor, and thus the locking mechanism 8 is needed to lock the sliding block 64. The resisting plate 81 is elastically arranged so that the brake block 82 can automatically pop up and not press on the sliding rail 63 in the non-braking state, and a spring or elastic sheet can be arranged between the sliding block 64 and the resisting plate 81. The brake block 82 is in guiding cooperation with the guide groove 641, and the brake block 82 can be a cylindrical column or a square column, but is not limited thereto. In this way, when the position of the guide wheel 61 is determined, the resisting plate 81 is pressed downward by the extender 83 to drive the brake block 82 to abut against the sliding rail 63 for braking and locking, so as to ensure the stability of the horizontal position of the guide wheel 61.

[0032] Further, the output end of the extender 83 is downwardly provided with a pressing plate 84, and the moving range of the sliding block 64 for driving the resisting plate 81 is all below the pressing plate 84. Here, the position of the extender 83 is unchanged, but the movement of the sliding block 64 drives the resisting plate 81 to move, and thus the pressing plate 84 is needed to be additionally arranged, the pressing plate 84 having a certain length, and no matter where the resisting plate 81 moves, it is all below the pressing plate 84, so that the extender 83 can act on the resisting plate 81 for braking when braking.

[0033] In some embodiments, referring to Figure 5 The swing rod 51 is rotationally arranged on the mounting base 4, and the mounting base 4 is provided with limiting members 53 located on both sides of the swing rod 51 for vertically limiting the swing rod 51, and the limiting member 53 close to the guide wheel 61 is provided with a sensor 54 for measuring the pressure of the swing rod 51. It can be understood that the two limiting members 53 limit the two sides of the swing rod 51, so as to ensure that the swing rod 51 remains in a vertical state. The sensor 54 is a pressure sensor 54, and when the tension of the tinned copper wire is greater, the pressure on the metering wheel 52 is greater, and thus the pressure of the swing rod 51 on the sensor 54 is greater. In this way, the sensor 54 can be connected with a controller, the pressure of the sensor 54 is read by the controller, the tension of the tinned copper wire is reflected, and the distance of the movement of the guide wheel 61 is controlled by the driving member 62.

[0034] The above is only a preferred specific embodiment of the present application; however, the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the improved concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A tinned copper wire intelligent stop line metering device, comprising a machine body (1), a take-up mechanism (2) arranged on the machine body (1), and a wire arranging mechanism (3) located above the take-up mechanism (2), wherein the take-up mechanism (2) has a take-up reel (21); characterized in that, Also include: mounting seat (4) is arranged on the machine body (1) and is located between the take-up mechanism (2) and the wire arrangement mechanism (3); Metering mechanism (5) has a pendulum rod (51) vertically arranged on the mounting seat (4) and located above the take-up reel (21), and the pendulum rod (51) is provided with a metering wheel (52); Tension adjusting mechanism (6) has a guide wheel (61) movably arranged on the mounting seat (4) and located directly above the take-up reel (21), and a driving member (62) for moving the guide wheel (61) to adjust the distance between the guide wheel (61) and the metering wheel (52); Wherein, the metering wheel (52) is connected with the controller, and the controller controls the work of the take-up mechanism (2).

2. The intelligent stop-metering device for tinned copper wire of claim 1, wherein, The mounting seat (4) is horizontally provided with a through slot (41), and the guide wheel (61) is movably arranged in the through slot (41) by a connecting shaft (611).

3. The intelligent stop-metering device for tinned copper wire of claim 2, characterized in that, The metering wheel (52) and the guide wheel (61) are horizontally spaced apart; the tension adjusting mechanism (6) further comprises a slide rail (63) arranged on the mounting seat (4) near the machine table, and a sliding block (64) slidably mounted on the slide rail (63), and the connecting shaft (611) on the guide wheel (61) is fixed on the sliding block (64); the driving member (62) acts on the sliding block (64).

4. The intelligent stop-metering device for tinned copper wire of claim 3, wherein, The tension adjusting mechanism (6) further comprises a locking mechanism (8) for locking the sliding block (64), the locking mechanism (8) comprises a pressing plate (81) elastically arranged above the sliding block (64), the bottom of the pressing plate (81) is provided with at least one brake block (82), and the sliding block (64) is provided with a guide groove (641) corresponding to the brake block (82); further comprising a telescopic device (83) arranged on the mounting seat (4) for pressing the pressing plate (81).

5. The intelligent stop-metering device for tinned copper wire of claim 4, wherein, The output end of the telescopic device (83) is downwardly provided with a pressing plate (84), and the moving range of the sliding block (64) and the pressing plate (81) is located below the pressing plate (84).

6. The intelligent stop-metering device for tinned copper wire of claim 1, wherein, The pendulum rod (51) is rotatably arranged on the mounting seat (4), and the mounting seat (4) is provided with a limiting member (53) located on both sides of the pendulum rod (51) and vertically limiting the pendulum rod (51), and a sensor (54) for measuring the pressure of the pendulum rod (51) is arranged on the limiting member close to the guide wheel (61).

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