Screen cloth production quality detection device

The integrated design of the mesh fabric production quality inspection device solves the problem of using multiple inspection devices separately, and realizes efficient, accurate and reliable multi-faceted quality inspection of mesh fabric, thereby improving production efficiency.

CN223637312UActive Publication Date: 2025-12-05HAINING CHAOLI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422698312.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-12-05
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

Existing mesh quality testing devices have limited functionality, requiring multiple devices to perform tests on mechanical properties, durability, abrasion resistance, and transparency, resulting in slow progress and reduced efficiency.

Method used

An integrated mesh fabric production quality inspection device was designed. The device uses rollers to fix the mesh fabric, connecting blocks to push it, and grinding wheels to rub it to detect mechanical properties and durability. It combines lamp illumination and grayscale card reference to detect transparency and surface quality. Hydraulic cylinders and detectors are used to ensure fixation and signal transmission, thereby improving inspection efficiency.

Benefits of technology

It achieves integrated quality inspection from multiple aspects, improves inspection results and production line operating efficiency, and ensures the accuracy and reliability of inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a screen cloth production quality detection device, and relates to the technical field of screen cloth production quality detection devices, the screen cloth production quality detection device comprises a support, two ends of the support are rotatably connected with a group of roll shafts, the middle of each group of roll shafts is movably connected with a screen cloth main body, and the bottom of the support is rotatably connected with a group of rotating shafts. The position of the screen cloth is fixed through the roller shaft, then the connecting block is driven to rotate to generate thrust on the screen cloth at different positions, so that the mechanical property and durability of the screen cloth are detected, friction is generated between the grinding wheel layer and the screen cloth in the rotating process of the connecting block, and the abrasion resistance of the screen cloth is detected. Meanwhile, after the position of the screen cloth is fixed, the lamp body is turned on to irradiate the screen cloth, so that an operator can quickly identify the quality problem of the surface of the screen cloth and detect the transparency of the screen cloth, the functions of the screen cloth quality detection device are conveniently increased, and the detection effect and the overall operation efficiency of a production line are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of mesh cloth production quality detection device, concretely to a mesh cloth production quality detection device. BACKGROUND

[0002] Mesh cloth is a kind of fabric with mesh, mainly by yarn interlacing, its characteristics are good air permeability, excellent elasticity and light and soft, mesh cloth is mainly divided into two categories of machine-woven mesh cloth and knitted mesh cloth according to weaving method, wherein machine-woven mesh cloth is good in air permeability, and after bleaching and dyeing processing, cloth body is crisp;Knitted mesh cloth is softer and more elastic than machine-woven mesh cloth, and mesh cloth plays an important role in multiple fields due to its unique performance, so it has been widely applied.

[0003] Mesh cloth is a kind of textile material with wide application, and its quality is directly related to the service performance, durability and safety of product, therefore, it is crucial to strictly detect its quality in mesh cloth production process, which not only can ensure the qualified rate of product and improve customer satisfaction, but also can reduce returns and complaints caused by quality problems and reduce production cost and wind of enterprise, so quality detection device is applied to detect it.

[0004] At present, when mesh cloth production quality detection device is used, it is usually necessary to first use a clamp to clamp and fix the position of mesh cloth, and then start the quality detection device to detect the installation of preset parameters and degree, so that the quality detection of mesh cloth can be realized.

[0005] Because mesh cloth quality detection needs to be detected from multiple aspects, such as evaluating its mechanical properties and durability, friction resistance, transparency and the like, different quality detection devices need to be used by operating personnel for detection, but due to the single function of mesh cloth quality detection device, different devices need to be used to realize the detection of multiple aspects of mesh cloth, so as to easily affect work progress and reduce work efficiency. INVENTION CONTENTS

[0006] Therefore, the utility model aims at providing a mesh cloth production quality detection device to solve the technical problem that because mesh cloth quality detection needs to be detected from multiple aspects, such as evaluating its mechanical properties and durability, friction resistance, transparency and the like, different quality detection devices need to be used by operating personnel for detection, but due to the single function of mesh cloth quality detection device, different devices need to be used to realize the detection of multiple aspects of mesh cloth, so as to easily affect work progress and reduce work efficiency.

[0007] In order to achieve the above object, the utility model provides the following technical scheme: a mesh cloth production quality detection device, including support, both ends of support are rotatably connected with a group of roll axes, the mesh cloth main body is movably connected in the middle of each group of roll axes, a group of rotating shafts are rotatably connected to the bottom of support, the outer surface of each rotating shaft is fixedly connected with a group of fixed rings, the outer surface of each fixed ring is movably connected with a connecting block, the outer surface of connecting block is provided with a grinding wheel layer, the outer surface of a group of rotating shafts is connected through a synchronous belt, the bottom of one rotating shaft is connected with motor output end, the motor is in support block, and the support block is fixedly connected to the bottom of support, the top of support is fixedly connected with a connecting piece, the one side of connecting piece is installed with a lamp body.

[0008] Through the above technical scheme, when the mesh cloth quality is detected, the position of the mesh cloth in conveying can be fixed through the roll axis, then a group of rotating shafts and connecting blocks are driven to rotate synchronously by starting the motor, then a group of connecting blocks can generate a thrust on the mesh cloth at different positions, so that the mechanical properties and durability of the mesh cloth are detected, and at the same time, the friction between the grinding wheel layer and the mesh cloth can be generated in the rotating process of the connecting block, so that the wear resistance of the mesh cloth is detected, and after the position of the mesh cloth is clamped and fixed, the lamp body can be turned on to irradiate one side of the mesh cloth, which helps the operator to quickly identify the quality problems on the surface of the mesh cloth and detect the transparency of the mesh cloth, so as to increase the function of the same mesh cloth quality detection device, so as to improve the detection effect and the overall operation efficiency of the production line.

[0009] The utility model further sets up, connecting piece is provided with the clamping groove one side away from lamp body, the same side of connecting piece is bonded with grey scale card.

[0010] Through the above technical scheme, the clamping groove is set, so that the operator can conveniently observe the mesh cloth main body through the clamping groove, so as to intuitively detect the transparency and surface quality problems of the mesh cloth main body, such as defects, uneven texture, etc., and at the same time, the setting of the grey scale card provides a standard visual reference, the operator can compare it with the mesh cloth, quantitatively evaluate the color uniformity, transparency and possible color difference of the mesh cloth, etc. Quality problems, then the detection accuracy and reliability can be improved, and the effective control of the mesh cloth quality is ensured.

[0011] The utility model further sets up, the outer surface of each fixed ring is fixedly connected with connecting rod, the sliding slot is set in connecting rod, the sliding slot is slidably connected with the slide bar that unifies with sliding slot, one end of a group of slide bars is fixedly connected on the outer surface of corresponding connecting block.

[0012] By adopting the technical scheme, the chute and the slide rod are arranged to freely adjust the connecting block in the horizontal direction, so that the position of the connecting block in contact with the screen cloth can be adjusted according to actual conditions in the detection process, to adapt to the detection requirements of different screens or different parameters of the same screen.

[0013] The utility model further sets up, the top of each chute all is provided with thread groove, each thread groove is connected with the damper bolt that the thread groove is in accord with the screw thread in, the one end of each damper bolt is rotatably connected in the top of corresponding slide rod.

[0014] By adopting the technical scheme, the thread connection of the damper bolt and the thread groove provides a firm fixing mode, so that after the connecting block and the slide rod are moved to the specified position, the position can be fixed by screwing the damper bolt, to ensure that accidental movement or loosening does not occur during the detection process.

[0015] The utility model further sets up, the bottom of each roller all is provided with first cross groove, the bottom of support is provided with a plurality of second cross groove that first cross groove is in accord with, the bottom of support is provided with two groups of hydraulic cylinder, the top of each group hydraulic cylinder all is fixedly connected with movable plate, the top of movable plate is fixedly connected with a group cross block that first cross groove is in accord with.

[0016] By adopting the technical scheme, the position of the movable plate can be flexibly adjusted by the hydraulic cylinder, when the screen cloth is produced and needs to be conveyed by the roller, the hydraulic cylinder is in the contraction state, the movable plate drives the cross block to be completely located in the second cross groove, so that it does not affect the rotation of the roller, and when the screen cloth needs to be detected, the hydraulic cylinder is started and elongated, drives the movable plate and the cross block to move upward, so that the cross block is located in the first cross groove and the second cross groove, so that the two groups of rollers cannot rotate, so that the position of the screen cloth can be fixed.

[0017] The utility model further sets up, the top of each cross block all is provided with detector, the outer surface of each hydraulic cylinder all has controller.

[0018] By adopting the technical scheme, the cross block, the first cross groove and the second cross groove can be detected by the detector, so that when the screen cloth needs to be detected, the cross block, the first cross groove and the second cross groove can be detected by the detector first, and a signal is transmitted to the controller, so that the controller starts the hydraulic cylinder to drive the movable plate to move, to realize the fixation of the position of the roller.

[0019] The utility model further sets up, the outer surface of each roller all is provided with rubber layer.

[0020] By adopting the technical scheme, abrasion of the mesh body when the mesh body contacts with the roller shaft can be reduced, so that the mesh body is protected from damage.

[0021] To sum up, the utility model mainly has the following beneficial effects:

[0022] The utility model discloses a fixing position of mesh cloth through roller shaft, then drive a group of connecting blocks synchronous rotation, then can produce a thrust to the mesh cloth of different position through a group of connecting blocks, thereby realize the detection of the mechanical property and durability of mesh cloth, and can produce friction between grinding wheel layer and mesh cloth in the connecting block rotation process, thereby realize the detection of the wear resistance of mesh cloth, and after clamping and fixing the position of mesh cloth, can open the lamp body and irradiate the one side of mesh cloth, help the operator to identify the quality problem of mesh cloth surface and detect the transparency of mesh cloth, convenient to increase the function of mesh cloth quality detection device, thereby improve the detection effect and the overall operation efficiency of production line. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0024] Figure 2 It is the three-dimensional structure schematic diagram of the utility model Figure 1 from another perspective;

[0025] Figure 3 It is the detection device detail view of the utility model;

[0026] Figure 4 It is the fixed structure detail view of the utility model.

[0027] In the drawing: 1, support, 2, roller shaft, 3, mesh body, 4, pivot, 5, fixed ring, 6, connecting rod, 7, sliding slot, 8, sliding rod, 9, thread groove, 10, damping bolt, 11, connecting block, 12, grinding wheel layer, 13, synchronous belt, 14, motor, 15, support block, 16, connecting piece, 17, lamp body, 18, clamping groove, 19, gray card, 20, hydraulic cylinder, 21, movable plate, 22, cross block, 23, first cross slot, 24, second cross slot, 25, detector, 26, controller. DETAILED DESCRIPTION

[0028] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. The embodiments described in the combination with the drawings are exemplary and are used for explaining the utility model, and cannot be understood as limiting the utility model.

[0029] The embodiments of the utility model will be described according to the overall structure of the utility model.

[0030] A mesh fabric production quality inspection device, such as Figures 1-4 As shown, the device includes a support 1, with a set of rollers 2 rotatably connected to both ends of the support 1. A mesh fabric body 3 is movably connected in the middle of each set of rollers 2. The mesh fabric body 3 can be conveyed by rotating the rollers 2. A rubber layer is provided on the outer surface of each roller 2 to reduce wear when the mesh fabric body 3 comes into contact with the rollers 2, thus protecting the mesh fabric body 3.

[0031] Subsequently, a set of rotating shafts 4 are rotatably connected to the bottom of the support 1. A set of fixing rings 5 ​​are fixedly connected to the outer surface of each rotating shaft 4. A connecting block 11 is movably connected to the outer surface of each fixing ring 5. A grinding wheel layer 12 is provided on the outer surface of the connecting block 11. This allows the connecting block 11 and the grinding wheel layer 12 to rotate synchronously with the rotating shafts 4 through the set of fixing rings 5. The rotation of the set of connecting blocks 11 can generate thrust on the mesh fabric body 3 at different positions, thereby enabling the testing of the mechanical properties and durability of the mesh fabric body 3. The rotation of the grinding wheel layer 12 can generate friction between it and the mesh fabric body 3, thereby enabling the testing of the wear resistance of the mesh fabric body 3. The outer surfaces of the set of rotating shafts 4 are connected by a synchronous belt 13. The bottom of one of the rotating shafts 4 is connected to the output end of a motor 14. The motor 14 drives one of the rotating shafts 4 to rotate, which in turn causes the other rotating shaft 4 to rotate synchronously via the synchronous belt 13. This, in turn, drives a set of connecting blocks 11 to rotate synchronously. The motor 14 is mounted inside the support block 15, and the support block 15 is fixedly connected to the bottom of the bracket 1. The position of the motor 14 can be fixed by the support block 15. At the same time, a connector 16 is fixedly connected to the top of the bracket 1. A lamp body 17 is installed on one side of the connector 16. After the position of the mesh body 3 is fixed, the lamp body 17 can be turned on, which helps the operator to quickly identify quality problems on the surface of the mesh body 3 and to detect the transparency of the mesh. This device can easily add the function of the mesh body 3 quality detection device, thereby improving the detection effect and the overall operating efficiency of the production line.

[0032] A slot 18 is provided on the side of the connector 16 away from the lamp body 17, which facilitates the observation of the mesh fabric body 3 through the slot 18, thereby intuitively detecting the transparency and surface quality problems of the mesh fabric body 3, such as defects and uneven texture. A grayscale card 19 is attached to the same side of the connector 16, which provides a standard visual reference for the inspection of the mesh fabric body 3, making it easy to compare it with the mesh fabric body 3. This allows for a quantitative assessment of the color uniformity, transparency, and possible color differences of the mesh fabric body 3, thereby improving the accuracy and reliability of the inspection.

[0033] Meanwhile, the outer surface of each fixing ring 5 is fixedly connected with a connecting rod 6, the inner surface of the connecting rod 6 is provided with a sliding groove 7, the sliding groove 7 is slidably connected with a sliding rod 8 matched with the sliding groove 7, one end of a group of sliding rods 8 is fixedly connected with the outer surface of the corresponding connecting block 11, so that the sliding rod 8 can slide in the sliding groove 7, thereby adjusting the position of the connecting block 11, and then the position of the connecting block 11 contacting with the mesh body 3 can be adjusted according to the actual situation, so as to adapt to the detection requirements of different mesh bodies 3 or the detection of different parameters of the same mesh body 3, and a threaded groove 9 is arranged at the top of each sliding groove 7, a damping screw 10 matched with the threaded groove 9 is threadedly connected in each threaded groove 9, and one end of each damping screw 10 is rotatably connected with the top of the corresponding sliding rod 8, so that after the position of the connecting block 11 and the sliding rod 8 is moved, the damping screw 10 is screwed to extrude the sliding rod 8, thereby fixing the position, ensuring that the mesh body 3 will not move or loosen during the detection, and avoiding affecting the detection of the mesh body 3.

[0034] Further, the bottom of each roller shaft 2 is provided with a first cross groove 23, the bottom of the support 1 is provided with a plurality of second cross grooves 24 matched with the first cross groove 23, the bottom of the support 1 is provided with two groups of hydraulic cylinders 20, the top of each group of hydraulic cylinders 20 is fixedly connected with a movable plate 21, the top of the movable plate 21 is fixedly connected with a group of cross blocks 22 matched with the first cross groove 23, so that when the hydraulic cylinder 20 is in the contracted state, the movable plate 21 drives the cross block 22 to be completely located in the second cross groove 24, so as not to affect the rotation of the roller shaft 2, thereby conveying the mesh body 3; when the hydraulic cylinder 20 is started and elongated, the movable plate 21 and the cross block 22 are driven to move upward, so that the cross block 22 is located in the first cross groove 23 and the second cross groove 24, so that the two groups of roller shafts 2 cannot rotate, thereby fixing the position of the mesh body 3, facilitating better detection of the mesh body 3.

[0035] Wherein, the top of each cross block 22 is provided with a detector 25, and the outer surface of each hydraulic cylinder 20 is provided with a controller 26, so that when the mesh needs to be detected, the cross block 22, the first cross groove 23 and the second cross groove 24 can be detected by the detector 25 after being aligned, and a signal can be sent to the controller 26 after being aligned, so that the controller 26 starts the hydraulic cylinder 20 to drive the movable plate 21 to move, thereby fixing the position of the roller shaft 2, and then the position of the mesh body 3 can be fixed, facilitating better detection of the mesh body 3.

[0036] Although the embodiments of the utility model have been shown and described, the specific embodiments are only the explanation of the utility model, and are not the limitation of the utility model, and the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way, and the person skilled in the art can make the modification, replacement and variation without creative contribution to the embodiments after reading the specification without departing from the principles and purposes of the utility model, but as long as it is in the scope of the claims of the utility model, it is protected by the patent law.

Claims

1. A mesh fabric production quality inspection device, comprising a support (1), wherein a set of rollers (2) are rotatably connected to both ends of the support (1), and a mesh fabric body (3) is movably connected in the middle of each set of rollers (2), characterized in that: The support (1) bottom rotationally connected with a group of rotating shaft (4), each rotating shaft (4) of the outer surface is fixedly connected with a group of fixed ring (5), each fixed ring (5) of the outer surface is movably connected with connecting block (11), the outer surface of the connecting block (11) is provided with grinding wheel layer (12), a group of the outer surface of rotating shaft (4) is connected through synchronous belt (13), one of the rotating shaft (4) bottom is connected with motor (14) output end, the motor (14) is in support block (15), and the support block (15) is fixedly connected on the bottom of support (1), the top of support (1) is fixedly connected with connecting piece (16), the one side of connecting piece (16) is mounted with lamp body (17).

2. The web production quality detection apparatus according to claim 1, wherein: The connecting piece (16) is provided with clamping groove (18) away from the one side of lamp body (17), the same side of connecting piece (16) is bonded with gray card (19).

3. The web production quality detection apparatus according to claim 1, wherein: Each fixed ring (5) of the outer surface is fixedly connected with connecting rod (6), the sliding slot (7) is arranged in connecting rod (6), the sliding slot (7) is movably connected with sliding rod (8) matched with the sliding slot (7), one end of a group of sliding rod (8) is fixedly connected with the outer surface of corresponding connecting block (11).

4. The web production quality detection apparatus according to claim 3, wherein: The top of each sliding slot (7) is provided with threaded groove (9), the threaded groove (9) is threadedly connected with damping bolt (10) matched with the threaded groove (9), one end of each damping bolt (10) is rotatably connected with the top of corresponding sliding rod (8).

5. The web production quality detection apparatus according to claim 1, wherein: The bottom of each roller shaft (2) is provided with first cross groove (23), the bottom of support (1) is provided with several second cross groove (24) matched with the first cross groove (23), the bottom of support (1) is provided with two groups of hydraulic cylinder (20), the top of each hydraulic cylinder (20) is fixedly connected with movable plate (21), the top of movable plate (21) is fixedly connected with a group of cross block (22) matched with the first cross groove (23).

6. The web production quality detection apparatus according to claim 5, wherein: The top of each cross block (22) is provided with detector (25), the outer surface of each hydraulic cylinder (20) is provided with controller (26).

7. The web production quality detection apparatus according to claim 1, wherein: The outer surface of each roller shaft (2) is provided with rubber layer.