Checking device for butt joint of tower drum end faces

By designing a calibration device for tower end-to-end connection, the problem of maintaining verticality during tower end-to-end connection testing was solved, enabling rapid and efficient calibration testing and ensuring tower quality.

CN223637475UActive Publication Date: 2025-12-05CHAOYANG HEAVY MASCH CO LTD
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Patent Information

Application Number
CN202422708607.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-12-05
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

When the tower end faces are connected, it is difficult to complete the inspection quickly while maintaining an upright position, resulting in low inspection efficiency.

Method used

A verification device for tower end face connection was designed, including a support plate, a top plate, a motor mounting base, a push rod motor, a sliding platform, and a flaw detection probe. By adjusting the inspection height and direction, effective verification of towers with different diameters and heights can be achieved.

Benefits of technology

This technology enables rapid and effective verification of the tower end face in a vertical configuration, improving testing efficiency and ensuring that the finished product meets quality standards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a verification device for butt joint of tower cylinder end faces, which comprises a support vertical plate and a top plate, the support vertical plate is provided with an insertion opening, and the top plate is inserted into the insertion opening; a round hole is formed in the top plate, a motor mounting seat is mounted in the round hole through a rotating shaft, a push rod motor is mounted in the motor mounting seat, a sliding platform is mounted at the output end of the push rod motor, a pair of sliding seats is slidably connected to the sliding platform, and flaw detection probes are mounted on the outer end surfaces of the pair of sliding seats in an embedded manner; and a supporting seat is mounted on the supporting vertical plate. By arranging the assembling mechanism capable of adjusting the inspection height and direction, tower barrels with different welding heights and diameters can be effectively inspected and measured, and therefore it is guaranteed that produced finished products meet the quality standard. And by arranging the supporting seats capable of mounting tower drums with different diameters, different types of produced finished products can be effectively assembled, and the detection efficiency can be greatly improved by adopting a vertical checking mode.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tower tube detection technical field, concretely is a kind of tower tube end face butt joint is with check detection device. BACKGROUND

[0002] The butt joint effect of tower tube end face directly influences the use safety of tower tube, if there is offset or gap problem in butt joint, then it is very likely to cause the equipment to appear inclination or collapse condition.

[0003] But due to the overall volume of tower tube is larger, it is time-consuming and laborious to dump or carry it during the whole detection process, it is difficult to complete quickly.For example, the verification of splicing surface can be completed in the state of keeping vertical, which can greatly improve the detection efficiency. UTILITARIAN CONTENT

[0004] The utility model aims at providing a kind of tower tube end face butt joint is with check device to solve the problem of tower tube end face verification in the state of keeping vertical.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of tower tube end face butt joint is with check device, including support vertical board and top plate, the support vertical board is opened with socket, and top plate is inserted in socket;The top plate is opened with round hole, and the round hole is installed with motor mounting seat in rotating shaft, the motor mounting seat is installed with push rod motor, the output end of the push rod motor is installed with sliding platform, a pair of sliding seats are slidably connected on the sliding platform, and the outer end surface of the pair of sliding seats is embedded with flaw detection probe;Supporting seat is installed on the support vertical board.

[0006] Preferably, double-end output motor is installed on the sliding platform, a pair of screw rods are installed on the two sides of the double-end output motor, screw holes are opened on the pair of sliding seats, and the screw holes are matched with the screw rods.

[0007] Preferably, three-phase motor is embedded and installed on the top plate, the output end of the three-phase motor is installed with first belt pulley, the motor mounting seat is cylindrical, and the outer wall of the motor mounting seat is installed with second belt pulley, and the first belt pulley and the second belt pulley are connected through belt.

[0008] Preferably, V-shaped groove is opened on the supporting seat.

[0009] Preferably, the output end shaft center of the push rod motor and the groove bottom of the V-shaped groove are in the same vertical plane.

[0010] Preferably, the side wall of the support vertical board is provided with triangular reinforcing rib, and the triangular reinforcing rib is attached to the bottom surface of the top plate.

[0011] Auxiliary supporting leg is arranged on the bottom surface side wall of the support vertical board.

[0012] Preferably, the side wall of the support seat is symmetrically provided with a slot, and a tower drum baffle is arranged in the slot.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] By setting the assembly mechanism capable of adjusting the inspection height and direction, the tower drum of different welding heights and diameters can be effectively checked and measured, so that the finished product after production meets the quality standard.

[0015] And by setting the support seat capable of mounting the tower drum of different diameters, the production finished product of different heights and diameters can be effectively assembled, and the vertical checking mode can also greatly improve the detection efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a cross-sectional view of the tower drum end face butt joint checking device of the utility model.

[0017] Figure 2 It is a side view of the sliding platform of the utility model.

[0018] Figure 3 It is a side view of the support vertical plate of the utility model.

[0019] Figure 4 It is a top view of the support seat of the utility model.

[0020] 1, support vertical plate; 2, top plate; 3, rotating shaft; 4, motor mounting seat; 5, push rod motor; 6, sliding platform; 7, sliding seat; 8, flaw detection probe; 9, support seat; 10, double-end output motor; 11, screw rod; 12, three-phase motor; 13, first belt pulley; 14, second belt pulley; 15, belt; 16, triangular reinforcing rib; 17, slot; 18, tower drum baffle. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0022] Please refer to Figures 1-4The utility model provides a kind of technical scheme: a kind of check device for tower drum end face butt joint, including support vertical plate 1 and top plate 2, the support vertical plate 1 is equipped with socket, and top plate 2 is inserted in socket, the depth of actual insertion can be adjusted.

[0023] The bottom side wall of the support vertical plate 1 is provided with an auxiliary support leg, which supports the entire device.

[0024] The top plate 2 is provided with a circular hole, and a motor mounting seat 4 is installed in the circular hole through a rotating shaft 3. A push rod motor 5 is installed in the motor mounting seat 4, allowing the push rod motor 5 to rotate axially. At the same time, the output shaft of the push rod motor 5 and the bottom of the V-shaped groove are required to be in the same vertical plane.

[0025] The output end of the push rod motor 5 is provided with a sliding platform 6, which is provided with a sliding groove. A pair of sliding seats 7 are slidingly connected to the sliding platform 6 and slidingly connected to the sliding groove. The outer end surface of the pair of sliding seats 7 is embedded with a flaw detection probe 8, which detects and verifies the end face butt joint.

[0026] A double-end output motor 10 is installed on the sliding platform 6. A pair of screw rods 11 are installed on both sides of the double-end output motor 10, and the screw threads of the two screw rods 11 are opposite. Screw holes are provided in the pair of sliding seats 7 and cooperate with the screw rods 11. Through the cooperation effect between the threads and the simultaneous driving of the double-end output motor 10 on the two screw rods 11, the pair of sliding seats 7 can simultaneously move in opposite directions.

[0027] In order to quickly detect the circumferential weld, it is required that the sliding platform 6 can rotate freely. A three-phase motor 12 is embedded and installed on the top plate 2. A first pulley 13 is installed on the output end of the three-phase motor 12. The motor mounting seat 4 is cylindrical, and a second pulley 14 is installed on the outer wall of the motor mounting seat 4. The first pulley 13 and the second pulley 14 are connected by a belt 15.

[0028] Symmetrical slots 17 are provided in the side wall of the support seat 9, and tower drum baffles 18 are provided in the slots 17. The tower drum baffles 18 are L-shaped, limiting the tower drum. The tower drum baffles 18 can be installed in the slots 17 by elastic members or can be fastened by screws. The specific setting method is selected according to actual needs.

[0029] Working principle: the user first puts the tower to be detected in the V-shaped groove of the support seat 9, and positions it through the tower baffle 18. Because the diameters of the tower to be detected are different, in order to make the two sides of the flaw detection probe 8 in the flaw detection calibration process be at the same distance from the inner wall of the tower, and ensure that the output end of the push rod motor 5 is coaxial with the tower.

[0030] According to the actual butt joint depth of the end face of the tower, the output length of the push rod motor 5 is adjusted, so that the flaw detection probe 8 can be aligned with the welding position. Turn on the double-end output motor 10, so that the two sides of the sliding seat 7 move the same distance, so that the flaw detection probe 8 is closer to the welding position. At this time, turn on the three-phase motor 12, drive the motor mounting seat 4 to rotate through the belt pulley, so that the flaw detection probe 8 can calibrate and detect the circumferential weld.

[0031] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0032] In addition, it should be understood that although the present application is described in the form of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be properly combined to form other embodiments that those skilled in the art can understand.

Claims

1. A checking device for tower section end face butt joining, characterized in that: Including support vertical plate (1) and top plate (2), the support vertical plate (1) is provided with a socket, and the top plate (2) is inserted into the socket; The top plate (2) is provided with a circular hole, a motor mounting seat (4) is mounted in the circular hole through a rotating shaft (3), a push rod motor (5) is mounted in the motor mounting seat (4), a sliding platform (6) is mounted on the output end of the push rod motor (5), a pair of sliding seats (7) are slidably connected on the sliding platform (6), and a flaw detection probe (8) is embeddedly mounted on the outer end surface of the pair of sliding seats (7); The support vertical plate (1) is provided with a support seat (9).

2. The tower end face docking verification apparatus of claim 1, wherein: A double-end output motor (10) is mounted on the sliding platform (6), a pair of screw rods (11) are mounted on the two side output ends of the double-end output motor (10), screw holes are formed in the pair of sliding seats (7), and the screw holes are matched with the screw rods (11).

3. The tower end face docking verification apparatus of claim 1, wherein: A three-phase motor (12) is embeddedly mounted on the top plate (2), a first belt pulley (13) is mounted on the output end of the three-phase motor (12), the motor mounting seat (4) is cylindrical, a second belt pulley (14) is mounted on the outer wall of the motor mounting seat (4), and the first belt pulley (13) and the second belt pulley (14) are connected through a belt (15).

4. The tower end face docking verification apparatus of claim 1, wherein: The support seat (9) is provided with a V-shaped groove.

5. The tower end face docking verification apparatus of claim 4, wherein: The output end shaft center of the push rod motor (5) and the groove bottom of the V-shaped groove are in the same vertical plane.

6. The tower end face docking verification apparatus of claim 1, wherein: The side wall of the support vertical plate (1) is provided with a triangular reinforcing rib (16), and the triangular reinforcing rib (16) is attached to the bottom surface of the top plate (2); The bottom surface side wall of the support vertical plate (1) is provided with an auxiliary support leg.

7. The tower end face docking verification apparatus of claim 1, wherein: The side wall of the support seat (9) is symmetrically provided with a slot (17), and a tower cylinder baffle (18) is arranged in the slot (17).