Coating impurity separation device

By introducing a stirring and vacuuming mechanism into the paint impurity separation device, the paint is scraped off by the stirring shaft and negative pressure is created, which solves the problem of paint overflowing under high pressure and achieves rapid and effective filtration.

CN223641436UActive Publication Date: 2025-12-09HUIYANG DISTRICT CHENGYI IND CO LTD +2
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Patent Information

Application Number
CN202520286975.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2025-12-09
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

Existing paint impurity separation devices, when used to accelerate filtration by compression, cause paint to overflow from the top of the feed hopper due to pressure, resulting in low practicality.

Method used

The design includes a separation tank, a feeding mechanism, a stirring mechanism, and an air extraction mechanism. The stirring motor drives the stirring shaft and stirring frame to scrape off the coating, and the vacuum pump extracts the air from the separation tank to create a negative pressure state, allowing the coating to quickly pass through the filter element.

Benefits of technology

Preventing paint overflow while accelerating filtration improves the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a coating impurity separation device, relates to the technical field of coatings, and provides the following scheme aiming at the problems that in the background technology, when the coating is extruded to accelerate the filtering speed, the pressure can cause the coating to flow from the bottom of a feeding hopper to the top of the feeding hopper, the coating overflows from an opening in the top of the feeding hopper, and the practicability is low. Comprising a separation tank, a feeding mechanism is arranged on the separation tank, the feeding mechanism comprises a top cover connected to the outer wall of the top of the separation tank through a flange and two conveying cylinders which penetrate through the outer wall of the top cover and are fixedly arranged on the outer wall of the top cover, and filtering assemblies are arranged in the two conveying cylinders; the filtering assembly comprises a limiting plate abutting against the outer wall of the top end of the conveying cylinder, a connecting rod fixedly arranged on the outer wall of the bottom of the limiting plate, a fixing rod fixedly arranged on the outer wall of the bottom end of the connecting rod, a filter element slidably arranged on the outer wall of the fixing rod in a sleeving mode and a threaded ring. According to the paint filtering device, the paint can be prevented from overflowing under the action of pressure while the filtering speed of the paint is increased, and the practicability is improved.
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Description

Technical Field

[0001] This utility model relates to the field of coating technology, and in particular to a coating impurity separation device. Background Technology

[0002] Paint is a viscous liquid that is applied to the surface of an object to be protected or decorated and forms a continuous film that adheres firmly to the object. It is usually based on resin, oil, or emulsion, with or without pigments and fillers, and with appropriate additives, and is prepared with organic solvents or water. During the paint production process, it is necessary to separate impurities from the paint.

[0003] A search revealed a Chinese patent (application number "202323287241.2") disclosing "a paint impurity separation device." This device includes a processing box, characterized in that: a feed hopper is fixedly installed at the right end of the processing box, a discharge port is fixedly installed at the lower end of the processing box, a pushing and squeezing assembly is provided at the top of the processing box, the pushing and squeezing assembly penetrates the top of the processing box and extends into the interior of the processing box, a filtering assembly is provided inside the processing box, and a pushing and striking assembly is provided in the inner cavity of the processing box. However, during use, when the paint is squeezed to accelerate the filtration speed, the pressure causes the paint to flow from the bottom to the top of the feed hopper, resulting in paint overflowing from the top opening of the feed hopper, thus reducing its practicality. Utility Model Content

[0004] This invention provides a paint impurity separation device, which solves the problem in the prior art that when the separation device extrudes paint to accelerate the filtration speed, the pressure causes the paint to flow from the bottom to the top of the feed hopper, resulting in paint overflowing from the top opening of the feed hopper, thus reducing its practicality.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A coating impurity separation device includes a separation tank with a feeding mechanism. The feeding mechanism includes a top cover connected to the outer wall of the top of the separation tank via a flange and two conveying cylinders respectively penetrating and fixed to the outer wall of the top cover. Each of the two conveying cylinders contains a filter assembly. The filter assembly includes a limiting plate abutting against the outer wall of the top of the conveying cylinder, a connecting rod fixed to the outer wall of the bottom of the limiting plate, a fixing rod fixed to the outer wall of the bottom end of the connecting rod, a filter element slidably sleeved on the outer wall of the fixing rod, and a threaded ring screwed to the lower outer wall of the fixing rod. The separation tank is equipped with a stirring mechanism, which includes a stirring motor, a stirring shaft connected to the bottom end of the output shaft of the stirring motor via a coupling, a mounting ring connected to the outer wall of the stirring shaft via a pin, and several stirring frames respectively fixed to the outer wall of the mounting ring. One side of the separation tank is equipped with a vacuuming mechanism, which includes a mounting block fixed to the outer wall of one side of the separation tank, a vacuum pump bolted to the outer wall of one side of the mounting block, and an exhaust pipe fixed to the outer wall of the bottom of the top cover.

[0007] Preferably, a discharge pipe is fixedly provided on the inner wall of the bottom of the separation tank, and a solenoid valve is clamped and installed on the outer wall of one end of the discharge pipe.

[0008] Preferably, both conveying cylinders have equally spaced through holes on their outer walls below the top cover, and both conveying cylinders have feed pipes fixed on the upper inner walls of one side.

[0009] Preferably, the filter element is slidably sleeved inside the conveying cylinder, and a fixing opening is opened on the bottom outer wall of the conveying cylinder, with a threaded ring sleeved inside the fixing opening.

[0010] The above method involves feeding paint into a conveying cylinder through one of the feed pipes. The filter element inside the conveying cylinder filters the paint, trapping impurities within it. When a single filter element needs to be replaced, paint is fed through another feed pipe, and the filter element is pulled out by pulling the limit plate, i.e., removing the limit ring, allowing for filter element replacement.

[0011] Preferably, a mounting bracket is fixed on the top outer wall of the top cover, and the stirring motor is connected to the top outer wall of the mounting bracket by bolts. The upper part of the stirring shaft passes through and is connected to the outer wall of the top cover by bearings, and several stirring brackets abut against the inner wall of the separation tank.

[0012] Preferably, a three-way pipe is screwed onto the upper outer wall of the outlet pipe, and a gas supply pipe is screwed onto the bottom inner wall of the three-way pipe. One end of the gas supply pipe is connected to the outer wall of the vacuum pump inlet by a clamp. An exhaust pipe is screwed onto the top inner wall of the three-way pipe, and a sealing valve is clamped onto the outer wall of one end of the exhaust pipe.

[0013] The above scheme uses the output shaft of the stirring motor to rotate, which drives the stirring shaft and multiple stirring frames to rotate. The multiple stirring frames scrape off the coating on the inner wall of the separation tank. At the same time, the stirring frames stir the coating in the separation tank, causing the air in the coating to overflow. The vacuum pump operates to extract the air from the separation tank, making the separation tank a negative pressure state. Under the action of pressure difference, the coating quickly passes through the filter element.

[0014] The beneficial effects of this utility model are as follows:

[0015] The output shaft of the stirring motor rotates, driving the stirring shaft and multiple stirring frames to rotate. The multiple stirring frames scrape off the coating on the inner wall of the separation tank. At the same time, the stirring frames stir the coating in the separation tank, causing the air in the coating to escape. The vacuum pump operates to extract the air from the separation tank, making the separation tank a negative pressure state. Under the action of pressure difference, the coating passes through the filter element quickly. This can accelerate the filtration speed of the coating and prevent the coating from overflowing under pressure, thus improving its practicality. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall main structure of a coating impurity separation device proposed in this utility model.

[0017] Figure 2 This is a schematic diagram of the main structure of the feeding mechanism of a coating impurity separation device proposed in this utility model.

[0018] Figure 3 This is a bottom view of the feeding mechanism of a coating impurity separation device proposed in this utility model.

[0019] Figure 4 This is a schematic diagram of the main structure of the filter assembly of a coating impurity separation device proposed in this utility model.

[0020] Figure 5 This is a schematic diagram of the main structure of the stirring mechanism of a coating impurity separation device proposed in this utility model.

[0021] Figure 6 This is a schematic diagram of the main structure of the air extraction mechanism of a coating impurity separation device proposed in this utility model.

[0022] In the diagram: 1. Separation tank; 2. Feeding mechanism; 201. Top cover; 202. Conveying cylinder; 203. Feeding pipe; 3. Filter assembly; 301. Limiting plate; 302. Connecting rod; 303. Fixing rod; 304. Filter element; 305. Threaded ring; 4. Stirring mechanism; 401. Mounting bracket; 402. Stirring motor; 403. Stirring shaft; 404. Mounting ring; 405. Stirring frame; 5. Vacuuming mechanism; 501. Mounting block; 502. Vacuum pump; 503. Gas outlet pipe; 504. T-connector; 505. Gas delivery pipe. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Example 1, referring to Figure 1-4 A paint impurity separation device includes a separation tank 1. A discharge pipe is fixedly installed on the inner wall of the bottom of the separation tank 1. A solenoid valve is clamped and installed on the outer wall of one end of the discharge pipe. The separation tank 1 is equipped with a feeding mechanism 2. The feeding mechanism 2 includes a top cover 201 connected to the outer wall of the top of the separation tank 1 via a flange, and two conveying cylinders 202 respectively penetrating and fixed to the outer wall of the top cover 201. The outer walls of the two conveying cylinders 202 located below the top cover 201 each have equally spaced through holes. A feed pipe 203 is fixedly installed on the upper inner wall of one side of each of the two conveying cylinders 202. Each conveying cylinder 202 is equipped with a filter assembly 3. The filter assembly 3 includes a limiting plate 301 abutting against the outer wall of the top of the conveying cylinder 202, a connecting rod 302 fixed to the bottom outer wall of the limiting plate 301, a fixing rod 303 fixed to the bottom outer wall of the connecting rod 302, a filter element 304 slidably sleeved on the outer wall of the fixing rod 303, and a threaded ring 305 screwed to the lower outer wall of the fixing rod 303. The filter element 304 is slidably sleeved in the conveying cylinder 202. A fixing opening is opened on the bottom outer wall of the conveying cylinder 202, and the threaded ring 305 is sleeved in the fixing opening.

[0025] Example 2, refer to Figure 5-6 A paint impurity separation device further includes a stirring mechanism 4. The stirring mechanism 4 includes a stirring motor 402, a stirring shaft 403 connected to the bottom end of the output shaft of the stirring motor 402 via a coupling, a mounting ring 404 connected to the outer wall of the stirring shaft 403 via a pin, and a plurality of stirring frames 405 respectively fixed to the outer wall of the mounting ring 404. The mounting frame 401 is fixed to the top outer wall of the top cover 201. The stirring motor 402 is bolted to the top outer wall of the mounting frame 401. The upper part of the stirring shaft 403 passes through and is connected to the outer wall of the top cover 201 via a bearing. The plurality of stirring frames 405 respectively abut against the... On the inner wall of the separator 1, a suction mechanism 5 is provided on one side of the separator 1. The suction mechanism 5 includes a mounting block 501 fixed on the outer wall of one side of the separator 1, a vacuum pump 502 connected to the outer wall of one side of the mounting block 501 by bolts, and an exhaust pipe 503 fixed on the outer wall of the bottom of the top cover 201. A three-way pipe 504 is screwed onto the upper outer wall of the exhaust pipe 503. A gas supply pipe 505 is screwed onto the inner wall of the bottom of the three-way pipe 504. One end of the gas supply pipe 505 is connected to the outer wall of the air inlet of the vacuum pump 502 by a clamp. An exhaust pipe is screwed onto the inner wall of the top of the three-way pipe 504. A sealing valve is clamped onto the outer wall of one end of the exhaust pipe.

[0026] Working principle: The paint is fed into the conveying cylinder 202 through one of the feed pipes 203. The filter element 304 in the conveying cylinder 202 filters the paint, trapping impurities in the paint. When a single filter element 304 needs to be replaced, the paint is fed through another feed pipe 203, and the limit plate 301 is pulled out to remove the filter element 304. The filter element 304 can be replaced by removing the limit ring 305. The output shaft of the stirring motor 402 rotates, driving the stirring shaft 403 and multiple stirring racks 405 to rotate. The multiple stirring racks 405 scrape the paint on the inner wall of the separation tank 1. At the same time, the stirring racks 405 stir the paint in the separation tank 1, causing the air in the paint to overflow. The vacuum pump 502 operates to extract the air in the separation tank 1, making the separation tank 1 a negative pressure state. Under the action of pressure difference, the paint quickly passes through the filter element 304.

[0027] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A paint impurity separation device, comprising a separation tank (1), characterized in that, The separation tank (1) is provided with a feeding mechanism (2), which includes a top cover (201) connected to the outer wall of the top of the separation tank (1) by a flange and two conveying cylinders (202) that pass through and are fixed to the outer wall of the top cover (201); Both conveying cylinders (202) are equipped with a filter assembly (3). The filter assembly (3) includes a limiting plate (301) abutting against the outer wall of the top of the conveying cylinder (202), a connecting rod (302) fixed to the bottom outer wall of the limiting plate (301), a fixing rod (303) fixed to the bottom outer wall of the connecting rod (302), a filter element (304) slidably sleeved on the outer wall of the fixing rod (303), and a threaded ring (305) screwed to the lower outer wall of the fixing rod (303). The separation tank (1) is equipped with a stirring mechanism (4), which includes a stirring motor (402), a stirring shaft (403) connected to the bottom of the output shaft of the stirring motor (402) via a coupling, a mounting ring (404) connected to the outer wall of the stirring shaft (403) via a pin, and several stirring frames (405) respectively fixed on the outer wall of the mounting ring (404); The separation tank (1) is provided with a suction mechanism (5) on one side. The suction mechanism (5) includes a mounting block (501) fixed on the outer wall of one side of the separation tank (1), a vacuum pump (502) connected to the outer wall of one side of the mounting block (501) by bolts, and an exhaust pipe (503) fixed on the outer wall of the bottom of the top cover (201).

2. The paint impurity separation device according to claim 1, characterized in that, The bottom inner wall of the separator (1) is fixed with a discharge pipe, and a solenoid valve is clamped on the outer wall of one end of the discharge pipe.

3. The coating impurity separation device according to claim 1, characterized in that, Both conveying cylinders (202) have through holes distributed at equal intervals on their outer walls below the top cover (201), and feed pipes (203) are fixed on the upper inner walls of one side of both conveying cylinders (202).

4. The paint impurity separation device according to claim 1, characterized in that, The filter element (304) is slidably sleeved inside the conveying cylinder (202). A fixing opening is opened on the bottom outer wall of the conveying cylinder (202), and a threaded ring (305) is sleeved inside the fixing opening.

5. The coating impurity separation device according to claim 1, characterized in that, A mounting bracket (401) is fixed on the top outer wall of the top cover (201), and the stirring motor (402) is connected to the top outer wall of the mounting bracket (401) by bolts. The upper part of the stirring shaft (403) passes through and is connected to the outer wall of the top cover (201) by bearings. Several stirring brackets (405) abut against the inner wall of the separation tank (1).

6. The paint impurity separation device according to claim 1, characterized in that, A three-way pipe (504) is screwed onto the upper outer wall of the outlet pipe (503), and a gas supply pipe (505) is screwed onto the bottom inner wall of the three-way pipe (504). One end of the gas supply pipe (505) is connected to the outer wall of the air inlet of the vacuum pump (502) by a clamp. An exhaust pipe is screwed onto the top inner wall of the three-way pipe (504), and a sealing valve is clamped onto the outer wall of one end of the exhaust pipe.

Citation Information

Patent Citations

  • Coating impurity separation device

    CN221713677U