Waste gas waste heat recycling device for enameled wire production line
By designing cleaning and transmission components, the filter screen in the waste heat recovery device of the enameled wire production line is automatically cleaned using gas wind power, which solves the problem of easy clogging of the fan filter screen, realizes efficient dust removal and energy utilization, and reduces operating and maintenance costs.
Patent Information
- Application Number
- CN202423202240.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-25
AI Technical Summary
In existing technologies, in waste heat recovery devices for enameled wire production lines, the fan filter screen is easily clogged by dust, leading to a decrease in air volume, increased production and maintenance costs, and reduced waste heat recovery efficiency.
A waste heat recovery device for enameled wire production line exhaust gas, including cleaning components and transmission components, was designed. Through the cooperation of sliding frame, fixed shaft, sliding strip and transmission components, the brush head is driven by gas wind to clean the filter screen, realizing automated dust removal.
It effectively removes dust from the filter, prevents airflow reduction, lowers operating and maintenance costs, improves energy efficiency, and meets energy conservation and emission reduction requirements.
Smart Images

Figure CN223641532U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of energy and environmental technology, and in particular to a device for reusing waste heat from exhaust gas in an enameled wire production line. Background Technology
[0002] Enameled wire is a type of metal conductor coated with insulating varnish, mainly composed of a conductor and an insulating varnish layer. During the production of enameled wire, several stages generate waste gas. In this process, the solvent in the insulating varnish evaporates, forming waste gas. Utilizing the waste heat from this waste gas to preheat the varnish can reduce energy consumption and improve the fluidity of the varnish. When collecting waste gas, it is usually filtered into the fan through a filter screen on one side. Over time, dust accumulates inside the filter screen. When dust accumulates for a long time, the mesh becomes clogged. When the filter screen is severely clogged, the fan's energy consumption may increase, which not only increases production and maintenance costs but may also shorten the fan's lifespan. When the waste heat is insufficient, the temperature of the heated medium may not reach the expected requirements, thus reducing the overall efficiency of the waste heat recovery system. Utility Model Content
[0003] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0004] In view of the problems existing in the above and / or existing waste heat recovery devices for enameled wire production lines, this utility model is proposed.
[0005] Therefore, the problem that this invention aims to solve is the inability to clean the dust from the fan filter.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a waste heat recovery device for enameled wire production line, which includes a cleaning component, including a cleaning part, including a sliding frame, a fixed shaft and a sliding strip. The fixed shaft is disposed on the inner wall of the sliding frame and slides. A sliding groove is provided on the fixed shaft. There are two sliding strips, both of which are disposed on the inner wall of the sliding groove and slide. The other end of the sliding strip is fixed to one end of the sliding frame.
[0007] A transmission assembly, disposed on one side of the sliding frame, includes a transmission component, including a rotating bar, a sliding shaft, and a movable frame. The sliding shaft is disposed at one end of the rotating bar, the rotating bar is disposed at one end of the sliding shaft, the movable frame is sleeved on the outside of the sliding shaft, and the sliding shaft slides on the inner wall of the movable frame.
[0008] As a preferred embodiment of the waste heat recovery device for the enameled wire production line described in this utility model, the sliding frame is provided with a support frame, and a pull rod is provided at one end of the sliding frame, which is inserted into the inner wall of the support frame and slides.
[0009] As a preferred embodiment of the waste heat recovery device for the enameled wire production line described in this utility model, a rotating rod is provided at one end of the fixed shaft, a connecting strip is provided at one end of the rotating rod, and a brush head is provided at one end of the connecting strip.
[0010] As a preferred embodiment of the waste heat recovery device for the enameled wire production line described in this utility model, a connecting rod is inserted into the inner wall of the rotating bar, a turntable is sleeved on the outer side of the connecting rod, and one end of the sliding shaft is fixed to one end of the turntable.
[0011] As a preferred embodiment of the waste heat recovery device for the enameled wire production line described in this utility model, a fixing frame is also sleeved on the outside of the connecting rod, and a fixing rod is provided on one side of the fixing frame.
[0012] As a preferred embodiment of the waste heat recovery device for the enameled wire production line described in this utility model, an impeller is provided at one end of the connecting rod, and a duct is provided on one side of the impeller.
[0013] As a preferred embodiment of the waste heat recovery device for the enameled wire production line described in this utility model, one end of the air duct is provided with a gas collection hood, and the other end of the air duct is fixed to one end of the support frame.
[0014] As a preferred embodiment of the waste heat recovery device for the enameled wire production line described in this utility model, a movable strip is inserted into the inner wall of the fixed frame, and the other end of the movable strip is fixed to one end of the movable frame.
[0015] As a preferred embodiment of the waste heat recovery device for the enameled wire production line described in this utility model, one end of the connecting rod is provided with a protective shell, and one end of the moving bar is provided with a protective disc.
[0016] As a preferred embodiment of the waste heat recovery device for the enameled wire production line described in this utility model, it further includes a main component, including a gas collection box, a ventilation duct, a fan, an exhaust bucket, and a filter screen. The ventilation duct is located at the top of the gas collection box, the gas collection box is located at the bottom of the ventilation duct, the fan is located at the bottom of the ventilation duct, the exhaust bucket is located at the top of the gas collection box, the filter screen is located on the inner wall of the fan, and the support frame is located on the inner wall of the fan.
[0017] The beneficial effects of this utility model are as follows: By using the collected gas wind power to clean the filter screen, the dust clogging the mesh can be effectively removed, and the air volume will not decrease due to filter screen clogging. This not only reduces the operating cost of enameled wire production, but also makes it more efficient from the perspective of energy utilization, meeting the requirements of energy conservation and emission reduction. Timely cleaning of the filter screen also reduces the frequency of equipment updates and repairs, thus reducing equipment maintenance costs. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0019] Figure 1 This is an overall structural diagram of the waste heat recovery device for the enameled wire production line.
[0020] Figure 2 This is a structural diagram of the fan in the waste heat recovery device of the enameled wire production line.
[0021] Figure 3 This is a structural diagram of the brush head for the waste heat recovery device in the enameled wire production line.
[0022] Figure 4 This is a structural diagram of the sliding frame of the waste heat recovery device for the enameled wire production line.
[0023] Figure 5 This is a structural diagram of the gas collection hood for the waste heat recovery device of the enameled wire production line. Detailed Implementation
[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0026] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0027] Example 1
[0028] Reference Figures 1-5 This is the first embodiment of the present invention. This embodiment provides a waste heat recovery device for waste gas from an enameled wire production line. The waste heat recovery device for waste gas from an enameled wire production line includes a main component 100, a cleaning component 200, and a transmission component 300. The three components work together to clean the dust on the fan filter screen.
[0029] Specifically, the cleaning component 200 includes a cleaning element 201, which includes a sliding frame 201a, a fixed shaft 201b, and sliding bars 201c. The fixed shaft 201b slides on the inner wall of the sliding frame 201a. A sliding groove 201b-1 is provided on the fixed shaft 201b. There are two sliding bars 201c, both of which slide on the inner wall of the sliding groove 201b-1. The other end of the sliding bar 201c is fixed to one end of the sliding frame 201a.
[0030] When cleaning is required, the sliding frame 201a is moved, which causes the sliding strip 201c to move on the inner wall of the sliding groove 201b-1. The movement of the sliding strip 201c can squeeze the sliding groove 201b-1, causing the sliding groove 201b-1 to rotate. The rotation of the sliding groove 201b-1 drives the fixed shaft 201b to rotate, and the rotation of the fixed shaft 201b can clean the filter screen 105.
[0031] Specifically, the transmission assembly 300 is disposed on one side of the sliding frame 201a and includes a transmission component 301, including a rotating bar 301a, a sliding shaft 301b, and a moving frame 301c. The sliding shaft 301b is disposed at one end of the rotating bar 301a, the rotating bar 301a is disposed at one end of the sliding shaft 301b, and the moving frame 301c is sleeved on the outside of the sliding shaft 301b. The sliding shaft 301b slides on the inner wall of the moving frame 301c.
[0032] By moving the rotating bar 301a, the sliding shaft 301b will slide on the inner wall of the moving frame 301c. The movement of the moving frame 301c can squeeze the sliding frame 201a, causing the sliding frame 201a to move.
[0033] Example 2
[0034] Reference Figures 1-5 This is the second embodiment of the present invention, which is based on the previous embodiment.
[0035] Specifically, the sliding frame 201a is covered by a support frame 202a, and a pull rod 202b is provided at one end of the sliding frame 201a. The pull rod 202b is inserted into the inner wall of the support frame 202a and slides.
[0036] The support frame 202a is fixed to the inner wall of the fan 103, and the other end of the pull rod 202b is fixed to one end of the movable frame 301c.
[0037] The support frame 202a is used to support the pull rod 202b. By moving the pull rod 202b, the movement of the pull rod 202b drives the sliding frame 201a to move. The movement of the sliding frame 201a can make the fixed shaft 201b rotate.
[0038] Specifically, a rotating rod 202c is provided at one end of the fixed shaft 201b, a connecting bar 202d is provided at one end of the rotating rod 202c, and a brush head 202e is provided at one end of the connecting bar 202d.
[0039] The movement of the sliding bar 201c can compress the sliding groove 201b-1, causing the sliding groove 201b-1 to rotate. The rotation of the sliding groove 201b-1 drives the fixed shaft 201b to rotate, which in turn drives the connecting bar 202d to rotate. The rotation of the connecting bar 202d drives the brush head 202e to rotate, which in turn cleans the dust on the filter screen 105.
[0040] Specifically, a connecting rod 302a is inserted into the inner wall of the rotating bar 301a, and a turntable 302b is sleeved on the outer side of the connecting rod 302a. One end of the sliding shaft 301b is fixed to one end of the turntable 302b.
[0041] The rotation of the connecting rod 302a drives the turntable 302b to rotate, the rotation of the turntable 302b drives the rotating bar 301a to rotate, the rotation of the rotating bar 301a drives the sliding shaft 301b to slide on the inner wall of the moving frame 301c, the moving frame 301c moves through the guide of the moving frame 301c, and the movement of the moving frame 301c drives the pulling rod 202b to move.
[0042] Specifically, a fixing frame 302c is also fitted on the outside of the connecting rod 302a, and a fixing rod 302d is provided on one side of the fixing frame 302c.
[0043] Fixing rod 302d. Fixed to the inner wall of fan 103.
[0044] The fixed rod 302d is used to support the turntable 302b, and the fixed frame 302c is used to support the movable frame 301c.
[0045] Specifically, an impeller 302e is provided at one end of the connecting rod 302a, and a duct 302f is provided on one side of the impeller 302e.
[0046] The duct 302f is used to guide the gas and accurately transmit it to the impeller 302e.
[0047] When collecting gas, gas is injected through the filter 105 and also through the duct 302f. The gas is blown by the wind force towards the impeller 302e, causing the impeller 302e to rotate. The rotation of the impeller 302e causes the connecting rod 302a to rotate, and the rotation of the connecting rod 302a drives the turntable 302b to rotate.
[0048] Example 3
[0049] Reference Figures 4-5 This is the third embodiment of the present invention, which is based on the first two embodiments.
[0050] Specifically, one end of the duct 302f is equipped with a gas collection hood 302g, and the other end of the duct 302f is fixed to one end of the support frame 202a.
[0051] The airflow is drawn into the inner wall of the gas collection hood 302g, and then into the inner wall of the air duct 302f, which transmits the airflow to the impeller 302e, causing the impeller 302e to rotate.
[0052] Specifically, a movable strip 302h is inserted into the inner wall of the fixed frame 302c, and the other end of the movable strip 302h is fixed to one end of the movable frame 301c.
[0053] The movable bar 302h is used to support the movable frame 301c, and the fixed frame 302c is used to support the movable bar 302h. When the movable frame 301c moves, it will cause the movable bar 302h to move within the inner wall of the fixed frame 302c.
[0054] Specifically, a protective shell 302i is provided at one end of the connecting rod 302a, and a protective disc 302j is provided at one end of the moving bar 302h.
[0055] The protective shell 302i is used to support the rotating bar 301a to prevent the rotating bar 301a from shifting during rotation, and the protective disc 302j is used to support the moving bar 302h.
[0056] Specifically, it also includes the main component 100, including a gas collection box 101, a ventilation duct 102, a fan 103, an exhaust bucket 104, and a filter screen 105. The ventilation duct 102 is located at the top of the gas collection box 101, the gas collection box 101 is located at the bottom of the ventilation duct 102, the fan 103 is located at the bottom of the ventilation duct 102, the exhaust bucket 104 is located at the top of the gas collection box 101, the filter screen 105 is located on the inner wall of the fan 103, and the support frame 202a is located on the inner wall of the fan 103.
[0057] The gas collection box 101 can be used as a device for collecting waste gas. After the gas collection box processes the collected gas, the ventilation duct 102 is used to discharge the processed gas into the atmosphere or transport it to the next processing stage. The fan 103 can generate negative pressure to draw the gas into the gas collection box. The discharge bucket 104 can serve as a buffer area to make the gas more stable before discharge. The filter screen 105 is used to filter impurities in the gas during transmission.
[0058] In operation, the fan 103 draws gas into the gas collection box. Some gas flows into the inner wall of the gas collection hood 302g and then into the inner wall of the duct 302f. Guided by the duct 302f, the gas is precisely transmitted to the impeller 302e. The airflow causes the impeller 302e to rotate, which in turn rotates the connecting rod 302a. The rotation of the connecting rod 302a then rotates the turntable 302b, which in turn rotates the rotating bar 301a. The rotation of the rotating bar 301a causes the sliding shaft 301b to slide against the inner wall of the moving frame 301c. The movement of the moving frame 301c moves the pulling rod 202b, and the moving frame 301c moves as well. It also causes the moving strip 302h to move within the inner wall of the fixed frame 302c. The movement of the pulling rod 202b causes the sliding frame 201a to move, and the movement of the sliding frame 201a causes the sliding strip 201c to move. The movement of the sliding strip 201c can squeeze the sliding groove 201b-1, causing the sliding groove 201b-1 to rotate. The rotation of the sliding groove 201b-1 causes the fixed shaft 201b to rotate, and the rotation of the fixed shaft 201b causes the connecting strip 202d to rotate. The rotation of the connecting strip 202d can then cause the brush head 202e to rotate, and the rotation of the brush head 202e can clean the dust on the filter screen 105.
[0059] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A waste heat recovery device for exhaust gas from an enameled wire production line, characterized in that: include, A cleaning component (200) includes a cleaning element (201), comprising a sliding frame (201a), a fixed shaft (201b), and sliding strips (201c). The fixed shaft (201b) slides along the inner wall of the sliding frame (201a), and a sliding groove (201b-1) is provided on the fixed shaft (201b). There are two sliding strips (201c), both of which slide along the inner wall of the sliding grooves (201b-1). The other end of each sliding strip (201c) is fixed to one end of the sliding frame (201a). A transmission assembly (300) is disposed on one side of the sliding frame (201a) and includes a transmission component (301), including a rotating bar (301a), a sliding shaft (301b), and a movable frame (301c). The sliding shaft (301b) is disposed at one end of the rotating bar (301a), and the rotating bar (301a) is disposed at one end of the sliding shaft (301b). The movable frame (301c) is sleeved on the outside of the sliding shaft (301b), and the sliding shaft (301b) slides on the inner wall of the movable frame (301c).
2. The waste heat recovery device for enameled wire production line as described in claim 1, characterized in that: The sliding frame (201a) is covered with a support frame (202a). One end of the sliding frame (201a) is provided with a pull rod (202b), which is inserted into the inner wall of the support frame (202a) and slides.
3. The waste heat recovery device for enameled wire production line as described in claim 2, characterized in that: One end of the fixed shaft (201b) is provided with a rotating rod (202c), one end of the rotating rod (202c) is provided with a connecting strip (202d), and one end of the connecting strip (202d) is provided with a brush head (202e).
4. The waste heat recovery device for enameled wire production line as described in claim 3, characterized in that: A connecting rod (302a) is inserted into the inner wall of the rotating bar (301a), and a turntable (302b) is sleeved on the outer side of the connecting rod (302a). One end of the sliding shaft (301b) is fixed to one end of the turntable (302b).
5. The waste heat recovery device for enameled wire production line as described in claim 4, characterized in that: A fixing frame (302c) is also fitted on the outside of the connecting rod (302a), and a fixing rod (302d) is provided on one side of the fixing frame (302c).
6. The waste heat recovery device for enameled wire production line as described in claim 5, characterized in that: An impeller (302e) is provided at one end of the connecting rod (302a), and a duct (302f) is provided on one side of the impeller (302e).
7. The waste heat recovery device for enameled wire production line as described in claim 6, characterized in that: One end of the air duct (302f) is provided with an air collection hood (302g), and the other end of the air duct (302f) is fixed to one end of the support frame (202a).
8. The waste heat recovery device for enameled wire production line as described in claim 7, characterized in that: A movable strip (302h) is inserted into the inner wall of the fixed frame (302c), and the other end of the movable strip (302h) is fixed to one end of the movable frame (301c).
9. The waste heat recovery device for enameled wire production line as described in claim 8, characterized in that: The connecting rod (302a) is provided with a protective shell (302i) at one end, and the moving bar (302h) is provided with a protective disc (302j) at one end.
10. The waste heat recovery device for enameled wire production line as described in claim 9, characterized in that: It also includes a main component (100), including an air collection box (101), a ventilation duct (102), a fan (103), an exhaust bucket (104), and a filter (105). The ventilation duct (102) is located at the top of the air collection box (101), the air collection box (101) is located at the bottom of the ventilation duct (102), the fan (103) is located at the bottom of the ventilation duct (102), the exhaust bucket (104) is located at the top of the air collection box (101), the filter (105) is located on the inner wall of the fan (103), and the support frame (202a) is located on the inner wall of the fan (103).