Marine energy conservation and emission reduction device
By designing a detachable filter structure, a waste heat recovery structure, and a purification reaction structure within the enclosure, the problems of inconvenient flue gas filtration and insufficient waste heat recovery in existing technologies have been solved, achieving dual filtration, waste heat recovery, and purified re-emission of flue gas.
Patent Information
- Application Number
- CN202423094791.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing marine energy-saving and emission-reduction devices are not convenient for double filtration and filter cleaning of flue gas generated by ship fuel during use, nor are they convenient for waste heat recovery and utilization, and for flue gas to be purified before being discharged.
A device comprising a housing, a detachable filter structure, a waste heat recovery structure, and a purification reaction structure is designed. It performs dual filtration through first and second filter screens, recovers waste heat using heat exchange tubes, and discharges the purified material after reaction using nozzles and a pump.
It achieves dual filtration of flue gas and convenient cleaning of filter materials, effective recovery and utilization of waste heat, and emission of flue gas after reaction purification.
Smart Images

Figure CN223641609U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of energy conservation and emission reduction technology, specifically a marine energy conservation and emission reduction device. Background Technology
[0002] With economic development, the shipping industry has developed rapidly. Since ship fuel mainly consists of distillate fuel oil and residual fuel oil, a large amount of flue gas is generated during combustion, which contains dust, sulfur and nitrogen oxides, etc., which can have a great impact on people's health. Therefore, energy-saving and emission-reduction devices are often used to treat the flue gas and reduce the emission of harmful substances.
[0003] For example, Chinese utility model patent CN216572460U discloses a shipborne energy-saving and emission-reduction treatment device, belonging to the field of marine technology. It includes a spray tank with a gas inlet pipe and a spray inlet pipe connected to a spray pump. The spray pump is connected to a spray outlet pipe with nozzles. The spray tank has a hot water jacket and a gas outlet pipe connected to a heat exchanger. The heat exchanger is connected to an activated carbon box, which is connected to a fan with a vent pipe. The spray tank also has a circulating water tank connected to a heat exchange jacket circulation pump and a heat exchanger circulation pump. The heat exchange jacket circulation pump is connected to the hot water jacket, which is connected to the circulating water tank. The heat exchanger circulation pump is connected to the heat exchanger, which is connected to the circulating water tank. The heat exchanger circulation pump is connected to the heat exchanger, which is connected to the circulating water tank. This utility model uses a circulating spray of alkaline solution to remove sulfur dioxide and nitrogen oxides, and recovers the heat for use as domestic hot water on board, achieving the goal of saving energy and reducing emissions.
[0004] However, existing marine energy-saving and emission-reduction devices still have some shortcomings during use. They are generally not convenient for double filtration and filter cleaning of flue gas generated by ship fuel, not convenient for waste heat recovery and utilization, and not convenient for reaction purification of flue gas before emission. Therefore, we propose a marine energy-saving and emission-reduction device to solve the problems mentioned above. Utility Model Content
[0005] The purpose of this utility model is to provide a marine energy-saving and emission-reduction device to solve the problems mentioned in the background art. The existing marine energy-saving and emission-reduction devices still have some shortcomings in use. They are generally not convenient for double filtration and filter cleaning of flue gas generated by ship fuel, not convenient for waste heat recovery and utilization, and not convenient for circulating spray reaction liquid to react and purify the flue gas before emission.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a marine energy-saving and emission-reduction device, comprising: a box body, a smoke passage pipe fixedly connected to the upper left side of the box body, and an exhaust pipe fixedly connected to the inner right side of the box body;
[0007] Also includes:
[0008] A detachable filter structure is provided on the inner side of the left end of the box. The detachable filter structure includes a first filter screen, a second filter screen, a fixing strip, a box cover, a first sealing gasket, and a limiting strip. The first filter screen and the second filter screen provided below it are both nested and attached to the inner side of the left end of the box.
[0009] The inner side of the middle part of the box is provided with a waste heat recovery structure, which includes a heat exchange tube, a second sealing gasket, a solenoid valve, a water pipe, a drain pipe, a temperature sensor and a controller, and the heat exchange tubes are arranged at equal intervals in the box.
[0010] The inner right side of the housing is provided with a purification reaction structure, which includes a nozzle, a pump, a third sealing gasket, a liquid inlet pipe and a liquid level sensor, and the nozzle is threadedly connected to the inner right side of the housing at equal intervals.
[0011] Preferably, the front lower sides of both the first and second filter screens are fitted with fixing strips that are fixedly connected to the housing, and the rear sides of the first and second filter screens are fixedly connected with a housing cover.
[0012] Preferably, the lid is nested inside the left rear end of the box body, and a first sealing gasket that is tightly fitted to the outside of the lid and fixed to the box body is provided, and a limiting strip that is connected to the damping rotation of the box body is fitted to the upper right rear side of the lid.
[0013] Preferably, the upper and lower ends of the heat exchange tube are connected to the right and left ends of the housing, respectively, and a second sealing gasket that is tightly fitted to and fixed to the housing is provided on the outer side of the outer end of the heat exchange tube.
[0014] Preferably, a solenoid valve is fixedly installed on the inner side of the upper end and the inner side of the lower rear end of the housing, and a water pipe and a drain pipe are respectively connected to the outside of the solenoid valve. Furthermore, a temperature sensor and a controller mounted on the temperature sensor are embedded in the inner side of the upper end of the housing.
[0015] Preferably, the nozzle is located on the upper right side of the heat exchange tube, and a liquid level sensor is installed below the nozzle and embedded in the housing.
[0016] Preferably, a pump is nested inside the lower right front end of the housing, and a third sealing gasket is tightly fitted to the outside of the pump and fixed to the housing. A liquid-passing pipe is threaded to the inside of the upper right end of the housing and is connected to the outside of the pump.
[0017] Compared with the prior art, the beneficial effects of this utility model are: the marine energy-saving and emission-reduction device facilitates the dual filtration and filter cleaning of flue gas generated by ship fuel, facilitates heat exchange of flue gas with water to achieve the purpose of waste heat recovery and utilization, and facilitates the circulating spray reaction liquid to react and purify the flue gas before it is discharged.
[0018] 1. The device is equipped with a housing, a first filter screen, a second filter screen, and a fixing strip. The first and second filter screens are nested and attached to the inner side of the left end of the housing. The front lower side of the first and second filter screens is attached to the fixing strip that is fixed to the housing. The first and second filter screens are fixed to the rear of the housing and are nested with the housing. The upper right rear side of the housing cover is attached to the limiting strip that dampens the rotation of the housing. Therefore, it is convenient to perform dual filtration and filter cleaning of the flue gas generated by ship fuel.
[0019] 2. It is equipped with a box, heat exchange tubes, a second sealing gasket and a temperature sensor. The heat exchange tubes connected to the outer end are evenly spaced on the inner side of the middle of the box. The second sealing gasket is tightly attached to the outside of the heat exchange tubes and fixed to the box. The temperature sensor and controller are embedded in the inner side of the upper end of the box. Therefore, it is convenient to exchange heat with flue gas through water to achieve the purpose of waste heat recovery and utilization.
[0020] 3. It is equipped with heat exchange tubes, nozzles, a pump and a third sealing gasket. The nozzles are threaded to the upper right of the heat exchange tubes and connected to the box body. The pump, sealed by the third sealing gasket, is connected to the inner side of the lower front end of the box body. The pump is connected to the nozzles through the liquid pipe, which facilitates the circulation of the reaction liquid to purify the flue gas before it is discharged. Attached Figure Description
[0021] Figure 1 This is a frontal three-dimensional structural diagram of the present invention;
[0022] Figure 2 This is a frontal cross-sectional view of the present invention.
[0023] Figure 3 This is a top view sectional structural diagram of the present invention;
[0024] Figure 4 This is a schematic diagram of the structural structure of this utility model from a bottom view.
[0025] Figure 5 This is a schematic diagram of the rear view structure of this utility model.
[0026] In the diagram: 1. Housing; 2. Smoke pipe; 3. First filter screen; 4. Second filter screen; 5. Fixing strip; 6. Housing cover; 7. First sealing gasket; 8. Limiting strip; 9. Heat exchange tube; 10. Second sealing gasket; 11. Solenoid valve; 12. Water pipe; 13. Drain pipe; 14. Temperature sensor; 15. Controller; 16. Nozzle; 17. Pump; 18. Third sealing gasket; 19. Liquid pipe; 20. Liquid level sensor; 21. Smoke exhaust pipe. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figure 1-5 This utility model provides a technical solution: a marine energy-saving and emission-reduction device, comprising a housing 1, a smoke pipe 2, a first filter screen 3, a second filter screen 4, a fixing strip 5, a housing cover 6, a first sealing gasket 7, a limiting strip 8, a heat exchange pipe 9, a second sealing gasket 10, a solenoid valve 11, a water pipe 12, a drain pipe 13, a temperature sensor 14, a controller 15, a nozzle 16, a pump 17, a third sealing gasket 18, a liquid pipe 19, a liquid level sensor 20, and a smoke exhaust pipe 21. The smoke pipe 2 is fixedly connected to the upper left side of the housing 1, and the smoke exhaust pipe 21 is fixedly connected to the inner right side of the housing 1. A detachable filter structure is provided on the inner left side of the housing 1, wherein the detachable filter structure includes a first filter screen 3 and a second filter screen. 4. Fixing strip 5, box cover 6, first sealing gasket 7 and limiting strip 8, and the first filter screen 3 and the second filter screen 4 set below it are nested and attached to the inner side of the left end of the box body 1. The inner side of the middle part of the box body 1 is provided with a waste heat recovery structure, which includes a heat exchange pipe 9, a second sealing gasket 10, a solenoid valve 11, a water pipe 12, a drain pipe 13, a temperature sensor 14 and a controller 15. The heat exchange pipe 9 is arranged at equal intervals in the box body 1. The inner side of the right end of the box body 1 is provided with a purification reaction structure, which includes a nozzle 16, a pump 17, a third sealing gasket 18, a liquid pipe 19 and a liquid level sensor 20. The nozzle 16 is threadedly connected to the inner side of the upper right end of the box body 1 at equal intervals. Specific Implementation Example 1
[0029] To address the problem in existing technologies that make it inconvenient to perform dual filtration and filter removal on flue gas generated from ship fuel, this embodiment employs the following technical solution: Figure 1 , Figure 2 , Figure 3 and Figure 4Firstly, flue gas generated by ship fuel can be introduced into the device through the flue pipe 2, which is fixedly connected to the upper left side of the housing 1. Below the flue pipe 2, a first filter screen 3 and a second filter screen 4 are sequentially arranged and nested with the housing 1. Fixing strips 5, which are fixedly connected to the housing 1, are attached to the lower front ends of the first filter screen 3 and the second filter screen 4. A housing cover 6, which is fixedly connected to the first filter screen 3 and the second filter screen 4, is nested with the housing 1. A first sealing gasket, which is adhered and fixed to the housing 1, is tightly fitted to the outside of the housing cover 6. 7. The limiting strip 8, which is attached to the rear right side of the box cover 6, is connected to the box body 1 in a damped rotational manner. Therefore, it is convenient for the exhaust gas generated by ship fuel to be double filtered by the first filter screen 3 and the second filter screen 4 under the cover 6 and the first sealing gasket 7. After the device has been used for a long time or after use, the limiting strip 8 can be rotated to disconnect the limiting strip 8 from the box cover 6. Then the box cover 6 can be moved backward so that the box cover 6 can drive the first filter screen 3 and the second filter screen 4 out of the box body 1, thereby facilitating the cleaning of the filtered material. Specific Implementation Example 2
[0030] To address the problem of inconvenient waste heat recovery and utilization in existing technologies, this embodiment employs the following technical solution: Figure 1 , Figure 2 , Figure 3 and Figure 4 Because heat exchange tubes 9 are evenly spaced on the inner side of the middle part of the box 1, and the lower left end of the heat exchange tube 9 is connected to the left end of the box 1, and a second sealing gasket 10 is tightly attached to the outer side of the left end of the heat exchange tube 9 and fixed to the box 1, after filtering the flue gas generated by the ship fuel, the flue gas can easily enter the heat exchange tube 9 under the seal of the second sealing gasket 10. The heat exchange tube 9 heats the water in the inner side of the middle part of the box 1, achieving the purpose of waste heat recovery and utilization. The controller 15 installed on the inner side of the upper end of the box 1 can control the temperature sensor 14 installed on the box 1 below the controller 15 to operate and sense the water temperature so that the user can know the water temperature. The controller 15 can also control the solenoid valves 11 fixedly installed on the inner side of the upper end and the inner side of the lower rear end of the box 1 to operate, so that the water pipe 12 and the drain pipe 13 connected to the outside of the solenoid valve 11 are connected to the box 1 for drainage. Specific Implementation Example 3
[0031] To address the problem in existing technologies where it is inconvenient to purify flue gas through reaction before emission, this embodiment employs the following technical solution: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5Since the upper right end of the heat exchange tube 9 is connected to the right end of the housing 1, it facilitates the passage of the flue gas after heat exchange to the inner side of the right end of the housing 1. Because a nozzle 16 threadedly connected to the housing 1 is provided on the upper right side of the heat exchange tube 9, and a liquid passage pipe 19 threadedly connected to the pump 17 is connected to the nozzle 16, the pump 17, which is nested and installed on the inner side of the lower right front end of the housing 1, can be controlled by the controller 15 to operate. This allows the pump 17, under the tight seal of the third sealing gasket 18, to pump the gas from the housing 1... The reaction liquid on the lower right inner side circulates through the liquid pipe 19 to the upper inner side of the chamber 1, and is then sprayed out through the nozzle 16, so that the reaction liquid reacts and purifies the flue gas. Finally, it is discharged through the exhaust pipe 21 connected to the right inner side of the chamber 1. During the flue gas reaction process, the liquid level sensor 20 embedded in the lower right inner side of the chamber 1 can be controlled by the controller 15 to sense the liquid level of the reaction liquid so as to add the reaction liquid and avoid affecting the reaction. All the electrical components mentioned above are existing technologies and will not be described in detail here.
[0032] The contents not described in detail in this specification are existing technologies known to those skilled in the art. All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A marine energy-saving and emission-reduction device, comprising: Box (1), smoke pipe (2) fixedly connected to the upper left side of box (1) and smoke exhaust pipe (21) fixedly connected to the inner right side of box (1). Its characteristic is that it further includes: The left inner side of the box (1) is provided with a detachable filter structure, which includes a first filter screen (3), a second filter screen (4), a fixing strip (5), a box cover (6), a first sealing gasket (7) and a limiting strip (8), and the first filter screen (3) and the second filter screen (4) provided below it are both nested and attached to the left inner side of the box (1); The inner side of the middle part of the box (1) is provided with a waste heat recovery structure, which includes a heat exchange tube (9), a second sealing gasket (10), a solenoid valve (11), a water pipe (12), a drain pipe (13), a temperature sensor (14) and a controller (15), and the heat exchange tube (9) is arranged at equal intervals inside the box (1). The inner side of the right end of the box (1) is provided with a purification reaction structure, which includes a nozzle (16), a pump (17), a third sealing gasket (18), a liquid pipe (19) and a liquid level sensor (20), and the nozzle (16) is threadedly connected to the inner side of the upper right end of the box (1) at equal intervals.
2. The marine energy-saving and emission-reduction device according to claim 1, characterized in that: The front lower sides of the first filter screen (3) and the second filter screen (4) are both fitted with fixing strips (5) that are fixedly connected to the box body (1), and the rear sides of the first filter screen (3) and the second filter screen (4) are fixedly connected with box covers (6).
3. The marine energy-saving and emission-reduction device according to claim 1, characterized in that: The cover (6) is nested inside the left rear end of the box body (1), and a first sealing gasket (7) is tightly fitted to the outside of the cover (6) and fixed to the box body (1). A limiting strip (8) that is connected to the damping rotation of the box body (1) is fitted to the rear right end of the cover (6).
4. A marine energy-saving and emission-reduction device according to claim 1, characterized in that: The upper and lower ends of the heat exchange tube (9) are connected to the right and left ends of the box body (1) respectively, and the outer side of the heat exchange tube (9) is tightly fitted with a second sealing gasket (10) that is glued and fixed to the box body (1).
5. A marine energy-saving and emission-reduction device according to claim 1, characterized in that: Solenoid valves (11) are fixedly installed on the inner side of the upper end and the inner side of the lower rear end of the box (1), and water pipes (12) and drain pipes (13) are respectively connected to the outside of the solenoid valves (11). A temperature sensor (14) and a controller (15) are embedded in the inner side of the upper end of the box (1).
6. A marine energy-saving and emission-reduction device according to claim 1, characterized in that: The nozzle (16) is located on the upper right side of the heat exchange tube (9), and a liquid level sensor (20) is installed below the nozzle (1) and embedded in the housing (1).
7. A marine energy-saving and emission-reduction device according to claim 1, characterized in that: A pump (17) is nested inside the lower right side of the housing (1), and a third sealing gasket (18) is tightly fitted to the outside of the pump (1) and fixed to the housing (1). A liquid pipe (19) is threaded to the upper right side of the housing (1) and the liquid pipe (19) is connected to the nozzle (16).
Citation Information
Patent Citations
Shipborne energy-saving and emission-reducing treatment device
CN216572460U