Efficient paint spraying device for production and processing of stop valves
By designing automated conveying and painting components, the problem of low efficiency in manual painting in existing technologies has been solved, enabling efficient painting and rotation of the shut-off valve, improving production efficiency and protecting the health of operators.
Patent Information
- Application Number
- CN202423129639.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Existing spray painting equipment for gate valve production requires manual spraying and rotation, resulting in low spraying efficiency and harm to the health of operators.
A high-efficiency painting device including a workbench, a drying chamber, and a spray booth was designed. It utilizes a conveying component and a spraying component to achieve automated painting and rotation. The shut-off valve is rotated by the cooperation of the conveying wheel, gears, and racks, and the height of the spray nozzle can be adjusted to improve the painting efficiency.
It achieves automated painting and rotation, improving painting efficiency, reducing manual operation, and protecting the health of operators.
Smart Images

Figure CN223642080U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gate valve manufacturing technology, specifically a high-efficiency painting device for gate valve manufacturing and processing. Background Technology
[0002] A gate valve, also known as a stop valve, is a type of forced-seal valve. Therefore, when the valve is closed, pressure must be applied to the valve disc to ensure a leak-proof seal. Gate valves require multiple processing steps during manufacturing, with painting being a particularly important one.
[0003] Most existing spray painting equipment for gate valve production and processing requires manual spraying and manual rotation of the gate valve, which not only results in low spraying efficiency but also endangers the health of operators. Utility Model Content
[0004] To address the low efficiency of manual painting and manual rotation of stop valves, the purpose of this invention is to provide a high-efficiency painting device for stop valve production and processing.
[0005] To solve the above technical problems, this utility model adopts the following technical solution: a high-efficiency painting device for the production and processing of gate valves, including a workbench, a drying chamber, and a painting chamber. The painting chamber is fixedly installed on the workbench. Symmetrically distributed inlets and outlets are provided on the outer sides of both the drying chamber and the painting chamber. A conveying assembly is provided on the outer sides of the drying chamber and the painting chamber, and a painting assembly is provided inside the painting chamber. The conveying assembly includes a conveying plate, which is fixedly installed on the top of the painting chamber. An annular groove is provided on the outer side of the conveying plate. Symmetrically distributed rotating shafts are rotatably installed inside the annular groove. A conveying wheel is fixedly installed on the outer side of the rotating shaft. A conveying chain is meshed and sleeved on the outer side of the conveying wheel. A connecting rod is flexibly connected to the outer side of the conveying chain, and a fixed plate is fixedly installed at the bottom end of the connecting rod. A rotating rod is rotatably installed on the upper surface of the fixed plate. A hook is fixedly installed at the bottom end of the rotating rod. The gate valve can be easily hung by the hook. The conveying wheel drives the conveying chain to rotate, and the conveying chain drives the fixed plate to move through the connecting rod. The fixed plate is kept stable by the movement of an arc-shaped slider in an annular groove. The fixed plate drives the rotating... The rotating rod moves, causing the shut-off valve to enter the spray chamber from the inlet / outlet. The rotation of the rotating rod, in turn, rotates the shut-off valve, thus improving spraying efficiency. A rack is installed inside the spray chamber, and a gear is fixedly fitted onto the outside of the rotating rod. The gear works in conjunction with the rack, allowing movement and rotation along the rack. Symmetrically distributed annular grooves are formed on the inner wall of the annular groove, and an arc-shaped slider is installed inside each groove. The opposite side of the arc-shaped slider is fixedly connected to the outside of the fixed plate. The movement of the arc-shaped slider within the annular grooves ensures stable movement of the fixed plate. A motor is fixedly installed at one end of the conveyor plate, and the end of the motor's output shaft is fixedly connected to one end of the rotating shaft, providing power for the shaft's rotation. Symmetrically distributed cross grooves are formed through the outside of the spray chamber, and the rack is fixedly installed inside these grooves. The cross grooves connect to the inlet / outlet and facilitate rack installation and allow the rotating rod to easily enter and exit the spray chamber. An observation window is provided on the outside of the spray chamber, allowing observation of the spraying process.
[0006] Preferably, the painting assembly includes a support plate, which is symmetrically distributed and fixedly installed in the painting chamber. A first groove is formed on the opposite side of the support plate, and a first slider is slidably engaged inside the first groove. A fixed rod is fixedly installed on the opposite side of the first slider. A mounting plate arranged side by side is fixedly installed on the outside of the fixed rod. Paint nozzles arranged side by side are mounted on the mounting plate. The paint nozzles are connected to an external supply device through connecting pipes. The first slider moves within the first groove, and the first slider drives the fixed rod to move. The fixed rod moves through the paint nozzles on the mounting plate, thus adjusting the height of the paint nozzles. An electric telescopic rod is fixedly installed at the top of the support plate. The telescopic end of the electric telescopic rod is fixedly connected to the top of the first slider, and the electric telescopic rod can stabilize the movement of the first slider.
[0007] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0008] 1. The conveyor chain is driven to rotate by the conveyor wheel. The conveyor chain drives the fixed plate to move through the connecting rod. The fixed plate drives the rotating rod to move. At the same time, the gear moves and rotates on the rack. The gear drives the rotating rod to rotate, which in turn drives the shut-off valve to rotate. This makes it easier to rotate the shut-off valve, thereby improving the painting efficiency.
[0009] 2. The first slider moves within the first groove, which in turn moves the fixed rod. The fixed rod moves via the paint nozzle on the mounting plate, thus adjusting the height of the paint nozzle to accommodate shut-off valves of different heights. Attached Figure Description
[0010] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0011] Figure 1 This is a schematic diagram of the structure of this utility model.
[0012] Figure 2 for Figure 1 Enlarged view of the structure of A in the middle.
[0013] Figure 3 This is a schematic cross-sectional view of the structure of this utility model.
[0014] Figure 4 for Figure 3 Enlarged view of the structure of B in the middle.
[0015] In the diagram: 1. Workbench; 2. Conveying assembly; 21. Conveying plate; 22. Annular groove; 23. Rotating shaft; 24. Conveying wheel; 25. Conveying chain; 26. Connecting rod; 27. Fixing plate; 28. Rotating rod; 29. Hook; 210. Rack; 211. Gear; 212. Annular chute; 213. Arc-shaped slider; 214. Cross groove; 215. Motor; 3. Spray booth; 4. Spraying assembly; 41. Support plate; 42. First chute; 43. First slider; 44. Fixing rod; 45. Mounting plate; 46. Spray nozzle; 47. Electric telescopic rod; 5. Inlet / outlet; 6. Observation window; 7. Drying chamber. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Example: Figure 1-4As shown, this utility model provides a high-efficiency painting device for the production and processing of gate valves, including a workbench 1, a drying chamber 7, and a painting chamber 3. The painting chamber 3 is fixedly installed on the workbench 1. The outer sides of both the drying chamber 7 and the painting chamber 3 are provided with symmetrically distributed inlets and outlets 5. A conveying assembly 2 is provided on the outer sides of the drying chamber 7 and the painting chamber 3, and a painting assembly 4 is provided inside the painting chamber 3. The conveying assembly 2 includes a conveying plate 21, which is fixedly installed at the top of the drying chamber 7 and the painting chamber 3. An annular groove 22 is provided on the outer side of the conveying plate 21, and symmetrically distributed rotating shafts 23 are rotatably installed inside the annular groove 22. A fixedly installed feature is provided on the outer side of the rotating shafts 23. A conveyor wheel 24 is fitted with a conveyor chain 25 on its outer side. A pair of parallel connecting rods 26 are flexibly connected to the outer side of the conveyor chain 25. A fixing plate 27 is fixed to the bottom end of each connecting rod 26. A rotating rod 28 is rotatably mounted on the upper surface of the fixing plate 27. A hook 29 is fixed to the bottom end of the rotating rod 28, allowing for easy attachment of a shut-off valve. The conveyor wheel 24 drives the conveyor chain 25 to rotate, which in turn drives the fixing plate 27 to move via the connecting rods 26. An arc-shaped slider 213 moves within an annular groove 212 to maintain the stability of the fixing plate 27. The fixing plate 27 then drives the rotating rod 28 to move, causing the rotating rod 28 to rotate... The shut-off valve enters the spray booth 3 through inlet / outlet 5. Rotation of the rotating rod 28 drives the shut-off valve to rotate, thus improving spraying efficiency. A rack 210 is installed inside the spray booth 3. A gear 211 is fixedly sleeved on the outer side of the rotating rod 28. The gear 211 works in conjunction with the rack 210, allowing it to move and rotate on the rack 210. Symmetrically distributed annular grooves 212 are formed on the inner wall of the annular groove 22. An arc-shaped slider 213 is installed inside the annular groove 212. The opposite side of the arc-shaped slider 213 is fixedly connected to the outer side of the fixed plate 27. The arc-shaped slider 213 moves within the annular groove 212. The movement of the fixed plate 27 within the 12 can keep the movement of the fixed plate 27 stable. A motor 215 is fixedly installed at one end of the conveyor plate 21. The end of the output shaft of the motor 215 is fixedly connected to one end of the rotating shaft 23. The motor 215 can provide power for the rotation of the rotating shaft 23. A symmetrically distributed cross groove 214 is opened through the outside of the paint spraying chamber 3. The rack 210 is fixedly installed inside the cross groove 214. The cross groove 214 is connected to the inlet and outlet 5. The cross groove 214 can facilitate the installation of the rack 210. The rotating rod 28 can easily enter and exit the paint spraying chamber 3 through the cross groove 214. An observation window 6 is opened on the outside of the paint spraying chamber 3. The painting situation can be observed through the observation window 6.
[0018] The painting assembly 4 includes a support plate 41, which is symmetrically distributed and fixedly installed in the painting chamber 3. A first groove 42 is provided on the opposite side of the support plate 41. A first slider 43 is slidably engaged inside the first groove 42. A fixing rod 44 is fixedly provided on the opposite side of the first slider 43. A mounting plate 45 is fixedly provided on the outside of the fixing rod 44, and a row of spray nozzles 46 are mounted on the mounting plate 45. The spray nozzles 46 are connected to an external supply device through connecting pipes. The first slider 43 moves in the first groove 42, and the first slider 43 drives the fixing rod 44 to move. The fixing rod 44 moves through the spray nozzles 46 on the mounting plate 45, so that the height of the spray nozzles 46 can be adjusted. An electric telescopic rod 47 is fixedly provided at the top of the support plate 41. The telescopic end of the electric telescopic rod 47 is fixedly connected to the top of the first slider 43. The electric telescopic rod 47 can stabilize the movement of the first slider 43.
[0019] Working principle: First, start the electric telescopic rod 47. The end of the output shaft of the electric telescopic rod 47 drives the first slider 43 to move within the first slide groove 42. The first slider 43 drives the fixed rod 44 to move. The fixed rod 44 moves through the spray nozzle 46 of the mounting plate 45, thus adjusting the height of the spray nozzle 46. Then, hang the handwheel of the shut-off valve on the hook 29 near the spray chamber 3 and start the motor 215. The end of the output shaft of the motor 215 drives the rotating shaft 23 to rotate. The rotating shaft 23 drives the conveyor wheel 24 to rotate. The conveyor wheel 24 drives the conveyor chain 25 to rotate. The conveyor chain 25 moves through the connecting rod 26 to move the fixed plate 27. The arc-shaped slider 213 moves within the annular slide groove 212 to maintain its position. The fixed plate 27 is stable, and the fixed plate 27 drives the rotating rod 28 to move, so that the rotating rod 28 drives the shut-off valve to enter the paint spraying chamber 3 from the inlet and outlet 5. At the same time, the rotating rod 28 drives the gear 211 to mesh with the rack 210, so that the gear 211 moves and rotates on the rack 210. The gear 211 drives the rotating rod 28 to rotate, which in turn drives the shut-off valve to rotate. This can rotate the shut-off valve to improve the painting efficiency. At the same time, the external supply equipment is started to send paint into the paint nozzle 46 through the connecting pipe and spray it out from the paint nozzle 46. The shut-off valve rotates to cooperate in the painting. The rotating rod 28 drives the shut-off valve to move into the drying chamber 7 for drying. After drying, the shut-off valve is moved out of the drying chamber 7 from the inlet and outlet 5. At the same time, the handwheel of the shut-off valve can be removed from the hook 29.
[0020] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A high-efficiency painting device for the production and processing of gate valves, comprising a workbench (1), a drying chamber (7), and a painting chamber (3), characterized in that: The spray booth (3) is fixedly installed on the workbench (1). The drying chamber (7) and the spray booth (3) are provided with symmetrically distributed inlets and outlets (5) on their outer sides. The drying chamber (7) and the spray booth (3) are provided with conveying components (2) on their outer sides. The spray booth (3) is provided with spraying components (4) inside its interior. The conveying component (2) includes a conveying plate (21). The conveying plate (21) is fixedly installed on the top of the spray booth (3). The outer side of the conveying plate (21) is provided with an annular groove (22). The groove (22) is rotatably mounted with symmetrically distributed rotating shafts (23). A conveyor wheel (24) is fixedly mounted on the outside of the rotating shaft (23). A conveyor chain (25) is meshed on the outside of the conveyor wheel (24). A connecting rod (26) is flexibly connected to the outside of the conveyor chain (25). A fixing plate (27) is fixedly mounted at the bottom end of the connecting rod (26). A rotating rod (28) is rotatably mounted on the upper surface of the fixing plate (27). A hook (29) is fixedly mounted at the bottom end of the rotating rod (28).
2. The high-efficiency painting device for the production and processing of gate valves as described in claim 1, characterized in that, The painting assembly (4) includes a support plate (41), which is symmetrically distributed and fixedly installed in the drying chamber (7) and the painting chamber (3). A first groove (42) is provided on the opposite side of the support plate (41), and a first slider (43) is slidably engaged inside the first groove (42). A fixing rod (44) is fixedly provided on the opposite side of the first slider (43), and a mounting plate (45) is fixedly arranged side by side on the outside of the fixing rod (44). A paint nozzle (46) is installed side by side on the mounting plate (45).
3. The high-efficiency painting device for the production and processing of gate valves as described in claim 1, characterized in that, The spray booth (3) is equipped with a rack (210) inside, and a gear (211) is fixedly sleeved on the outside of the rotating rod (28). The gear (211) works in conjunction with the rack (210).
4. The high-efficiency painting device for the production and processing of gate valves as described in claim 1, characterized in that, The inner wall of the annular groove (22) is provided with symmetrically distributed annular sliding grooves (212), and an arc-shaped slider (213) is provided inside the annular sliding groove (212). The opposite side of the arc-shaped slider (213) is fixedly connected to the outer side of the fixing plate (27).
5. The high-efficiency painting device for the production and processing of gate valves as described in claim 1, characterized in that, A motor (215) is fixedly mounted on one end of the conveyor plate (21), and the end of the output shaft of the motor (215) is fixedly connected to one end of the rotating shaft (23).
6. The high-efficiency painting device for the production and processing of gate valves as described in claim 3, characterized in that, The paint spray chamber (3) has symmetrically distributed cross grooves (214) through its outer side. The rack (210) is fixedly installed inside the cross grooves (214). The cross grooves (214) are connected to the inlet and outlet (5).
7. The high-efficiency painting device for the production and processing of gate valves as described in claim 2, characterized in that, An electric telescopic rod (47) is fixedly provided at the top of the support plate (41), and the telescopic end of the electric telescopic rod (47) is fixedly connected to the top of the first slider (43).
8. The high-efficiency painting device for the production and processing of gate valves as described in claim 1, characterized in that, An observation window (6) is provided on the outside of the spray booth (3).