High-wear-resistance long-service-life bearing ring machining and cleaning device

By setting a perforated mesh groove and a vibrating mechanism in the cleaning tank, combined with a drying mechanism, the problems of dead corners and residue adhesion in the cleaning of bearing rings are solved, achieving efficient cleaning and drying.

CN223642389UActive Publication Date: 2025-12-09XINCHANG TIANTUO MASCH CO LTD
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Patent Information

Application Number
CN202423133420.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-12-09
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

When using existing bearing ring processing and cleaning equipment, the bearing rings are in a relatively static state, which easily leads to cleaning dead zones, and debris tends to adhere after cleaning, resulting in poor cleaning effect.

Method used

A perforated mesh trough is installed inside the cleaning tank, and a vibrating mechanism is installed on its inner side. The perforated mesh trough is raised and lowered by a hydraulic cylinder, and the shaft is rotated by an underwater motor. The elastic tension of the inclined cylinder and spring causes the slide plate to vibrate, thus achieving thorough cleaning of the bearing rings. At the same time, a drying mechanism is installed above the cleaning tank, which uses pressurized air source and nozzles to dry the bearing rings and remove debris.

Benefits of technology

It effectively reduces cleaning dead spots, improves cleaning effect, and removes residual debris during the drying process, ensuring efficient cleaning and drying of bearing rings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of cleaning devices, and particularly relates to a high-abrasion-resistance long-service-life bearing ring machining and cleaning device which comprises a cleaning tank, supporting blocks are welded to the outer walls of the left side and the right side of the cleaning tank, an oil cylinder is fixedly installed at the upper end of each supporting block, and a connecting ring is fixedly connected to the tail end of a telescopic shaft of each oil cylinder. The inner ring of the connecting ring is fixedly connected with a hollowed-out net groove, and a vibration overturning mechanism is arranged on the inner side of the hollowed-out net groove. The hollowed-out net groove driven by the oil cylinder to ascend and descend is formed in the inner side of the cleaning groove, then the vibration overturning mechanism is arranged on the inner side of the hollowed-out net groove, after a bearing ring to be cleaned is placed in the hollowed-out net groove, the bearing ring can be borne by the sliding plate, then the rotating shaft is driven by the underwater motor to rotate, and the bearing ring can be cleaned. The rotating rod on the rotating shaft interacts with the inclined plane cylinder at the bottom of the sliding plate, and meanwhile, under the elastic stretching of the spring, the sliding plate can vibrate up and down, so that the bearing ring to be cleaned is vibrated to turn over and change the surface, and cleaning dead angles are reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of cleaning device, concretely to a high wear resistance long life bearing ring machining cleaning device. BACKGROUND

[0002] The bearing ring is a ring part installed around the bearing, which is used for keeping the position of the bearing and preventing it from sliding on the shaft, such as the utility model patent with the authorization announcement number CN219529604U, which proposes a bearing ring with high performance and long service life structure, which comprises a bearing steel ring, a first side edge ring is fixedly connected to one side of the bearing steel ring, a second side edge ring is fixedly connected to the other side of the bearing steel ring, an internal thread pipe is respectively inserted into the upper and lower ends and the inner part of the left and right sides of the other side of the first side edge ring, and a strength increasing structure is arranged in the inner part of the bearing steel ring.

[0003] However, in the bearing ring machining process, after passing through multiple processes, oil stains and debris residues will be attached to the surface, so the bearing ring needs to be cleaned at last. According to the search, the utility model patent with the authorization announcement number CN221157858U discloses a bearing ring machining cleaning device, which belongs to the technical field of bearing ring machining, and comprises a box body, a water tank is fixedly connected to the back of the box body, and two bearings are respectively clamped on the two sides in the box body. The bearing ring machining cleaning device sets the roller, the spraying mechanism, the gear and the storage box, so that the roller can smoothly move left and right in the arc-shaped clamping groove when rotating, so that the spraying mechanism can clean the bearing ring in the storage box in a large area.

[0004] However, the existing bearing ring machining cleaning device has the problems that the bearing ring is in a relatively static state during use, which is easy to cause cleaning dead angles, and after cleaning and being fished out of the cleaning liquid, debris is still easy to be attached to the surface, which needs to be repeatedly cleaned, and the cleaning effect is poor. Therefore, it needs to be improved. UTILITY MODEL CONTENTS

[0005] The utility model discloses a high wear resistance long life bearing ring machining cleaning device, which solves the problems of the existing bearing ring machining cleaning device, such as the bearing ring being in a relatively static state during use, which is easy to cause cleaning dead angles, and after cleaning and being fished out of the cleaning liquid, debris is still easy to be attached to the surface, which needs to be repeatedly cleaned, and the cleaning effect is poor.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high wear-resistant and long-life bearing ring processing and cleaning device, comprising a cleaning tank, with support blocks welded to the outer walls of both sides of the cleaning tank, a hydraulic cylinder fixedly installed at the upper end of each support block, a connecting ring fixedly connected to the end of the telescopic shaft of the hydraulic cylinder, a hollow mesh groove fixedly connected to the inner ring of the connecting ring, a vibrating mechanism provided on the inner side of the hollow mesh groove, a drain pipe fixedly connected to the bottom of the cleaning tank, a bracket fixedly connected to the top of the cleaning tank, a drying mechanism provided on the bracket, the drying mechanism including a motor fixedly installed on the inner wall of the bracket, a hollow cylinder fixedly connected to the end of the output shaft of the motor, a nozzle provided on the body of the hollow cylinder, and two sealing sleeves installed on the outer side of the hollow cylinder through a sealing bearing.

[0007] Preferably, an air supply pipe is fixedly connected between the two sealing sleeves, and the air supply pipe passes through the sealing sleeves, passes through the bracket, and extends to the outside of the bracket. The air supply pipe can be connected to a pressurized air source through a pipeline to supply air into the hollow cylinder.

[0008] Preferably, the hollow cylinder has a through hole in its wall, and the through hole corresponds to the position of the sealing sleeve. The through hole facilitates the connection and transition between the air supply pipe and the hollow cylinder.

[0009] Preferably, the vibrating mechanism includes a sliding plate slidably connected to the inner side of the perforated mesh groove. An inclined cylinder is fixedly connected to the bottom center of the sliding plate. An underwater motor is fixedly installed at the bottom inner side of the perforated mesh groove. A rotating shaft is fixedly connected to the end of the output shaft of the underwater motor. A rotating rod is fixedly connected to the middle section of the rotating shaft, and the rotating rod abuts against the inclined cylinder. Through the vibrating mechanism, the bearing rings within the perforated mesh groove are vibrated and turned, ensuring thorough cleaning.

[0010] Preferably, a support ring is fixedly connected to the bottom inner side of the perforated mesh groove, and the support ring contacts the slide plate. The support ring provides auxiliary support to the slide plate, reducing the stress on the output shaft of the underwater motor.

[0011] Preferably, a hollow sleeve is fixedly connected to the bottom inner side of the perforated mesh groove, a slider is fixedly connected to the inner side of the hollow sleeve, and a connecting rod is fixedly connected to the upper end of the slider. The connecting rod passes through the hollow sleeve and is slidably connected to it. The hollow sleeve and connecting rod provide guidance for the lifting and lowering of the slide plate.

[0012] Preferably, a spring is sleeved on the outer side of the connecting rod, one end of the spring is fixedly connected to the slider, and the other end of the spring is fixedly connected to the inner surface of the hollow sleeve. By using the spring, the elastic force can be applied to the slide plate through the slider and the connecting rod, thus assisting in its repositioning.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model features a hollow mesh groove driven by a hydraulic cylinder for lifting and lowering inside the cleaning tank. A vibrating mechanism is then installed inside the hollow mesh groove. When the bearing ring to be cleaned is placed in the hollow mesh groove, it is supported by a sliding plate. Then, an underwater motor drives a rotating shaft to rotate. The interaction between the rotating rod on the shaft and the inclined cylinder at the bottom of the sliding plate, along with the elastic tension of the spring, causes the sliding plate to vibrate up and down, thereby causing the bearing ring to be cleaned to be vibrated and flipped, reducing cleaning dead angles.

[0015] 2. This utility model features a support frame mounted above the cleaning tank, with a drying mechanism installed on the frame. An air supply pipe is connected to a pressurized air source, allowing air to be supplied into the hollow cylinder. Driven by an electric motor, the air is sprayed out through nozzles on the cylinder. This not only dries the bearing rings but also cleans away any remaining debris on the surface of the bearing rings while the vibrating mechanism continues to operate, further improving the cleaning effect. Attached Figure Description

[0016] Figure 1 This is a three-dimensional view of the overall structure of this utility model;

[0017] Figure 2 For the present utility model Figure 1 A front sectional view;

[0018] Figure 3 For the present utility model Figure 2 Enlarged view of the A-section structure;

[0019] Figure 4 For the present utility model Figure 1 Side sectional view of the drying mechanism.

[0020] In the diagram: 1. Cleaning tank; 2. Support frame; 3. Drying mechanism; 4. Oil cylinder; 5. Connecting ring; 6. Hollow mesh groove; 7. Vibration mechanism; 8. Sewage pipe; 9. Support block; 31. Electric motor; 32. Hollow cylinder; 33. Sealing sleeve; 34. Air supply pipe; 35. Through hole; 36. Nozzle; 71. Slide plate; 72. Inclined cylinder; 73. Underwater motor; 74. Rotating shaft; 75. Rotating rod; 76. Support ring sleeve; 77. Hollow sleeve; 78. Slider; 79. Connecting rod; 710. Spring. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1 , Figure 2 , Figure 4 A high wear-resistant and long-life bearing ring processing and cleaning device includes a cleaning tank 1. Support blocks 9 are welded to the outer walls of the left and right sides of the cleaning tank 1. A hydraulic cylinder 4 is fixedly installed at the upper end of each support block 9. A connecting ring 5 is fixedly connected to the end of the telescopic shaft of the hydraulic cylinder 4. A hollow mesh groove 6 is fixedly connected to the inner ring of the connecting ring 5. A drain pipe 8 is fixedly connected to the bottom of the cleaning tank 1.

[0023] Please see Figure 4 A support frame 2 is fixedly connected to the top of the cleaning tank 1. A drying mechanism 3 is installed on the support frame 2. The drying mechanism 3 includes a motor 31 fixedly installed on the inner wall of the support frame 2. A hollow cylinder 32 is fixedly connected to the end of the output shaft of the motor 31. A nozzle 36 is installed on the body of the hollow cylinder 32. Two sealing sleeves 33 are installed on the outer side of the hollow cylinder 32 through sealed bearings. An air supply pipe 34 is fixedly connected between the two sealing sleeves 33 and passes through the sealing sleeves 33. The air supply pipe 34 passes through the support frame 2 and extends to the outer side of the support frame 2. The air supply pipe 34 can be connected to a pressurized air source through a pipeline to supply air into the hollow cylinder 32. A through hole 35 is opened in the cylinder wall of the hollow cylinder 32, and the through hole 35 corresponds to the position of the sealing sleeve 33. The through hole 35 facilitates the connection and transition between the air supply pipe 34 and the hollow cylinder 32.

[0024] Please see Figure 2 , Figure 3A vibrating mechanism 7 is provided on the inner side of the perforated mesh groove 6. This mechanism vibrates and flips the bearing rings within the groove, ensuring thorough cleaning. The vibrating mechanism 7 includes a sliding plate 71 slidably connected to the inner side of the perforated mesh groove 6. A sloping cylinder 72 is fixedly connected to the bottom center of the sliding plate 71. An underwater motor 73 is fixedly installed on the inner bottom of the perforated mesh groove 6. A rotating shaft 74 is fixedly connected to the end of the output shaft of the underwater motor 73. A rotating rod 75 is fixedly connected to the middle section of the rotating shaft 74, and the rotating rod 75 abuts against the sloping cylinder 72. A support ring 76 is fixedly connected to the inner bottom of the perforated mesh groove 6, and this support ring 76 contacts the sliding plate 71. The support ring 76 provides auxiliary support to the sliding plate 71, reducing the stress on the output shaft of the underwater motor 73. A hollow sleeve 77 is fixedly connected to the bottom inner side of the perforated mesh groove 6. A slider 78 is fixedly connected to the inner side of the hollow sleeve 77. A connecting rod 79 is fixedly connected to the upper end of the slider 78. The connecting rod 79 passes through the hollow sleeve 77 and is slidably connected to it. The hollow sleeve 77 and the connecting rod 79 provide guidance for the lifting and lowering of the slide plate 71. A spring 710 is sleeved on the outer side of the connecting rod 79. One end of the spring 710 is fixedly connected to the slider 78, and the other end of the spring 710 is fixedly connected to the inner surface of the hollow sleeve 77. The spring 710 allows the elastic force to act on the slide plate 71 through the slider 78 and the connecting rod 79, thus providing an auxiliary resetting function.

[0025] The specific implementation process of this utility model is as follows: In use, the bearing ring to be cleaned is first placed in the hollow mesh groove 6, and then it is supported by the sliding plate 71. Then, the hydraulic cylinder 4 pulls down the connecting ring 5, so that the hollow mesh groove 6 on the connecting ring 5 is submerged in the cleaning liquid of the cleaning tank 1. Then, the underwater motor 73 drives the rotating shaft 74 to rotate. The interaction between the rotating rod 75 on the rotating shaft 74 and the inclined cylinder 72 at the bottom of the sliding plate 71, and the elastic tension of the spring 710, can make the sliding plate 71 vibrate up and down, thereby causing the bearing ring to be cleaned to be flipped over. To reduce cleaning dead spots, after rinsing for a certain period of time, the oil cylinder 4 lifts the hollow mesh groove 6 out of the cleaning liquid, and the vibrating mechanism 7 continues to work, which can accelerate the separation of the cleaning liquid. At this time, the air supply pipe 34 is connected to the pressurized air source, and then air can be supplied into the hollow cylinder 32. In addition, driven by the motor 31, it can be sprayed out through the nozzle 36 on its cylinder body. This not only dries the bearing rings, but also cleans the residual debris on the surface of the bearing rings during the vibrating mechanism 7's continued operation, further improving the cleaning effect.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high wear-resistant and long-life bearing ring processing and cleaning device, comprising a cleaning tank (1), characterized in that: Support blocks (9) are welded to the outer walls of the left and right sides of the cleaning tank (1). A hydraulic cylinder (4) is fixedly installed at the upper end of each support block (9). A connecting ring (5) is fixedly connected to the end of the telescopic shaft of the hydraulic cylinder (4). A hollow mesh groove (6) is fixedly connected to the inner ring of the connecting ring (5). A vibration and overturning mechanism (7) is provided on the inner side of the hollow mesh groove (6). A drain pipe (8) is fixedly connected to the bottom of the cleaning tank (1). A bracket (2) is fixedly connected to the top of the cleaning tank (1). A drying mechanism (3) is provided on the bracket (2). The drying mechanism (3) includes a motor (31) fixedly installed on the inner wall of the bracket (2). A hollow cylinder (32) is fixedly connected to the end of the output shaft of the motor (31). A nozzle (36) is provided on the body of the hollow cylinder (32). Two sealing sleeves (33) are installed on the outer side of the hollow cylinder (32) through a sealing bearing.

2. The high wear-resistant and long-life bearing ring processing and cleaning device according to claim 1, characterized in that: An air supply pipe (34) is fixedly connected between the two sealing sleeves (33), and the air supply pipe (34) passes through the sealing sleeves (33). The air supply pipe (34) passes through the bracket (2) and extends to the outside of the bracket (2).

3. The high wear-resistant and long-life bearing ring processing and cleaning device according to claim 1, characterized in that: The hollow cylinder (32) has a through hole (35) on its wall, and the through hole (35) corresponds to the position of the sealing sleeve (33).

4. The high wear-resistant and long-life bearing ring processing and cleaning device according to claim 1, characterized in that: The overturning mechanism (7) includes a sliding plate (71) slidably connected to the inside of the hollow mesh groove (6). A sloping cylinder (72) is fixedly connected to the bottom center of the sliding plate (71). An underwater motor (73) is fixedly installed on the bottom inside of the hollow mesh groove (6). A rotating shaft (74) is fixedly connected to the end of the output shaft of the underwater motor (73). A rotating rod (75) is fixedly connected to the middle section of the shaft of the rotating shaft (74). The rotating rod (75) abuts against the sloping cylinder (72).

5. The high wear-resistant and long-life bearing ring processing and cleaning device according to claim 4, characterized in that: A support ring (76) is fixedly connected to the bottom inner side of the hollow mesh groove (6), and the support ring (76) is in contact with the slide plate (71).

6. The high wear-resistant and long-life bearing ring processing and cleaning device according to claim 4, characterized in that: A hollow sleeve (77) is fixedly connected to the bottom inner side of the hollow mesh groove (6), and a slider (78) is fixedly connected to the inner side of the hollow sleeve (77). A connecting rod (79) is fixedly connected to the upper end of the slider (78). The connecting rod (79) passes through the hollow sleeve (77) and is slidably connected to the hollow sleeve (77).

7. The high wear-resistant and long-life bearing ring processing and cleaning device according to claim 6, characterized in that: A spring (710) is sleeved on the outside of the connecting rod (79). One end of the spring (710) is fixedly connected to the slider (78), and the other end of the spring (710) is fixedly connected to the inner surface of the hollow sleeve (77).

Citation Information

Patent Citations

  • Bearing ring with high-performance long-life structure

    CN219529604U

  • Cleaning device for bearing ring machining

    CN221157858U