Carbon fiber tube forming equipment
By installing a debris cleaning mechanism in the carbon fiber tube forming equipment, and using a blower and an electric telescopic rod to control the baffle, the problem of waste debris falling during the carbon fiber tube cutting process is solved, achieving efficient cleaning and environmental improvement.
Patent Information
- Application Number
- CN202423147347.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-19
AI Technical Summary
During the cutting of carbon fiber tubes, waste debris falls onto the work surface, affecting the working environment and increasing the difficulty of cleaning.
A carbon fiber tube forming device was designed, which includes a debris cleaning mechanism. The device uses a fan to generate suction to draw in waste debris through a metal filter screen, and uses an electric telescopic rod to control a baffle to prevent debris from splashing. The waste debris is directly collected into a collection box.
It effectively cleans up waste and debris, improves the working environment, and reduces the difficulty and workload of cleaning.
Smart Images
Figure CN223642415U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a carbon fiber tube forming equipment, belonging to the field of carbon fiber tube technology. Background Technology
[0002] Carbon fiber tube, also known as carbon fiber tube, carbon tube or carbon fiber tube, is a new type of composite material product made by pre-impregnating carbon fiber composite material with styrene-based polyester resin and then heating and curing it through pultrusion (winding).
[0003] After carbon fiber tubes are extruded and formed, since the carbon fiber tubes produced by extrusion are continuous, a cutting device is needed to cut the carbon fiber tubes to the appropriate required length. However, some waste debris will fall on the table during the cutting process, which not only affects the working environment, but also makes it inconvenient for the staff to clean up later and increases the workload.
[0004] Therefore, there is an urgent need to improve carbon fiber tube forming equipment to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of this invention is to provide a carbon fiber tube forming device. By setting up a debris cleaning mechanism, the waste debris generated from cutting carbon fiber tubes can be absorbed and cleaned. After the waste debris is directly cleaned into the collection box, it avoids the waste debris falling and accumulating on the support platform, improves the working environment, and also reduces the difficulty of subsequent cleaning for workers and reduces the workload.
[0006] To achieve the above objectives, the main technical solutions adopted by this utility model include:
[0007] A carbon fiber tube forming device includes an extrusion molding machine and a support platform disposed on one side thereof. A fixing frame is fixedly installed on the top of the support platform, and a cutting mechanism is installed on the fixing frame. A debris cleaning mechanism is disposed on the support platform. The debris cleaning mechanism includes a collection box fixedly installed at the bottom of the support platform. The top of the collection box has multiple through holes. A metal filter screen is disposed inside the collection box. An exhaust fan is fixedly installed at the bottom of the collection box. First baffles are fixedly installed on both sides of the support platform. Electric telescopic rods are fixedly installed on both sides of the first baffles. Second baffles connected to the electric telescopic rods are slidably installed on the first baffles.
[0008] Preferably, two support plates are symmetrically installed on the inner wall of the collection box, two limiting rods are fixedly installed on the top of the support plates, limiting grooves that are adapted to the limiting rods are opened on both sides of the metal filter screen, and sealing plates are movably installed on both sides of the collection box.
[0009] Preferably, both sides of the fixed frame are provided with support frames fixedly installed on the extrusion molding machine, the top of the support frame is fixedly installed with a fixed frame, a bidirectional screw is movably installed inside the fixed frame, both sides of the fixed frame are provided with turntables connected to the bidirectional screw, two moving blocks are symmetrically installed on the bidirectional screw, the bottom of the moving blocks are fixedly installed with a fixed rod penetrating the support frame, and a clamping plate is provided on the fixed rod.
[0010] Preferably, rubber pads are fixedly installed on the sides of the two clamping plates that are close to each other.
[0011] Preferably, fixing blocks are fixedly installed on both sides of the fixing rod, a spring is fixedly installed on the top of the fixing block, a locking rod is fixedly installed on the top of the spring, one end of the locking rod passes through the spring and the fixing block, and two locking blocks adapted to the locking rod are fixedly installed on one side of the rubber pad.
[0012] Preferably, a plurality of support blocks are fixedly installed on the surface of the fixing rod, a first magnetic block is fixedly installed at the bottom of the support block, and a second magnetic block is fixedly installed at the top of the clamping rod.
[0013] Preferably, a viewing window is fixedly installed on the sealing plate.
[0014] This utility model has at least the following beneficial effects:
[0015] The debris cleaning mechanism effectively absorbs and cleans the waste debris generated during the cutting of carbon fiber tubes. When the cutting mechanism cuts the carbon fiber tubes extruded from the extrusion molding machine, the exhaust fan at the bottom of the collection box is activated to generate suction. Multiple through-holes at the top of the collection box draw the falling debris into the box, where it is then filtered and retained by a metal mesh. Simultaneously, during the debris absorption process, two electric telescopic rods extend their output ends, causing the second baffle to rise. The first and second baffles prevent debris from splashing outwards, directly cleaning the waste debris into the collection box. This prevents the debris from falling and accumulating on the support platform, improving the working environment and reducing the difficulty and workload of subsequent cleaning. Attached Figure Description
[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2This is a schematic diagram of the metal filter structure of this utility model;
[0019] Figure 3 This is a cross-sectional view of the internal structure of the fixed frame of this utility model;
[0020] Figure 4 This is a schematic diagram of the locking rod and locking block structure of this utility model.
[0021] In the diagram, 1. Extrusion molding machine; 2. Support platform; 3. Fixing frame; 4. Cutting mechanism; 5. Debris cleaning mechanism; 6. Collection box; 7. Through hole; 8. Metal filter screen; 9. Exhaust fan; 10. First baffle; 11. Electric telescopic rod; 12. Second baffle; 13. Support plate; 14. Limiting rod; 15. Sealing plate; 16. Support frame; 17. Fixing frame; 18. Bidirectional screw; 19. Turntable; 20. Moving block; 21. Fixing rod; 22. Clamping plate; 23. Rubber pad; 24. Fixing block; 25. Spring; 26. Locking rod; 27. Locking block; 28. Support block; 29. First magnetic block; 30. Second magnetic block; 31. Viewing window. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0023] like Figures 1-4 As shown in this embodiment, a carbon fiber tube forming equipment embodiment is provided.
[0024] A carbon fiber tube forming device includes an extrusion molding machine 1 and a support platform 2 disposed on one side thereof. A fixing frame 3 is fixedly installed on the top of the support platform 2, and a cutting mechanism 4 is installed on the fixing frame 3. A debris cleaning mechanism 5 is provided on the support platform 2. The debris cleaning mechanism 5 includes a collection box 6 fixedly installed at the bottom of the support platform 2. The top of the collection box 6 has multiple through holes 7. A metal filter screen 8 is disposed inside the collection box 6. A fan 9 is fixedly installed at the bottom of the collection box 6. A first baffle 10 is fixedly installed on both sides of the support platform 2. An electric telescopic rod 11 is fixedly installed on both sides of the first baffle 10. A second baffle 12 connected to the electric telescopic rod 11 is slidably installed on the first baffle 10. By setting up the debris cleaning mechanism 5, the waste debris generated from cutting carbon fiber tubes can be absorbed and cleaned. When the cutting mechanism 4 cuts the carbon fiber tubes extruded from the extrusion molding machine 1, the exhaust fan 9 at the bottom of the collection box 6 is activated to generate suction. The falling waste debris is sucked into the collection box 6 through multiple through holes 7 at the top of the collection box 6 and intercepted and stored inside the metal filter screen 8. At the same time, during the process of absorbing debris, the two electric telescopic rods 11 are activated to extend their output ends and drive the second baffle 12 to rise. The first baffle 10 and the second baffle 12 prevent debris from splashing outwards. After the waste debris is directly cleaned into the collection box 6, it is prevented from falling and accumulating on the support platform 2, improving the working environment and reducing the difficulty of subsequent cleaning for the staff, thus reducing the workload.
[0025] In this embodiment, as Figures 1-4As shown, two support plates 13 are symmetrically installed on the inner wall of the collection box 6. Two limiting rods 14 are fixedly installed on the top of the support plates 13. Limiting grooves that are compatible with the limiting rods 14 are opened on both sides of the metal filter screen 8. Sealing plates 15 are movably installed on both sides of the collection box 6. Support frames 16 are fixedly installed on the extrusion molding machine 1 on both sides of the fixing frame 3. A fixing frame 17 is fixedly installed on the top of the support frame 16. A bidirectional screw 18 is movably installed inside the fixing frame 17. Turntables 19 connected to the bidirectional screw 18 are set on both sides of the fixing frame 17. Two moving blocks 20 are symmetrically installed on the bidirectional screw 18. A fixing rod 21 that penetrates the support frame 16 is fixedly installed at the bottom of the moving block 20. A clamping plate 22 is set on the fixing rod 21. Rubber pads 23 are fixedly installed on the side of the two clamping plates 22 that are close to each other. With the support plate 13, limiting rod 14, limiting groove, and sealing plate 15, the metal filter screen 8 is supported in the collection box 6 by two support plates 13 and fixed by the connection of the limiting rod 14 and the limiting groove, so that the metal filter screen 8 can be removed from the support plate 13. At the same time, after opening the sealing plates 15 on both sides, the metal filter screen 8 can be easily removed from the collection box 6 to clean the debris collected inside, avoiding excessive debris accumulation that could cause blockage. With the support frame 16, fixing frame 17, bidirectional screw 18, turntable 19, moving block 20, fixing rod 21, and clamping plate 22, the filter screen 8 will exit from the extrusion molding machine 1. The carbon fiber tube is inserted between two support frames 16. Then, the turntable 19 is rotated to drive the bidirectional screw 18 to rotate, so that the bidirectional screw 18 simultaneously drives the two moving blocks 20 to move. The movement of the moving blocks 20 can drive the clamping plate 22 to move through the fixed rod 21. Finally, the two clamping plates 22 clamp and fix the carbon fiber tube to prevent shaking during cutting. The two turntables 19 can be set so that the operator can operate from either side of the support platform 2. The rubber pad 23 can not only increase the friction of the clamping plate 22 on the carbon fiber tube, making the clamping more secure, but also protect the surface of the carbon fiber tube.
[0026] In this embodiment, as Figures 1-4As shown, fixing blocks 24 are fixedly installed on both sides of the fixing rod 21, spring 25 is fixedly installed on the top of the fixing block 24, and clamping rod 26 is fixedly installed on the top of the spring 25. One end of the clamping rod 26 passes through the spring 25 and the fixing block 24. Two clamping blocks 27 that are compatible with the clamping rod 26 are fixedly installed on one side of the rubber pad 23. Multiple support blocks 28 are fixedly installed on the surface of the fixing rod 21. A first magnetic block 29 is fixedly installed at the bottom of the support block 28. A second magnetic block 30 is fixedly installed at the top of the clamping rod 26. A viewing window 31 is fixedly installed on the sealing plate 15. With the setting of fixing block 24, spring 25, locking rod 26 and locking block 27, the fixing rod 21 and clamping plate 22 are fixed by the locking rod 26 and locking block 27. Since one end of the locking rod 26 is connected to the spring 25, pulling the locking rod 26 upward will cause its bottom to disengage from the locking block 27, thereby allowing the clamping plate 22 to be disassembled. This facilitates the replacement of the clamping plate 22 according to the size and shape specifications of the carbon fiber tube. With the setting of support block 28, first magnetic block 29 and second magnetic block 30, the spring 25 has an elastic return function. When the locking rod 26 is taken out, the second magnetic block 30 at its top will adhere to the first magnetic block 29, thereby fixing the locking rod 26. This prevents the spring 25 from causing the locking rod 26 to return to its original position during the replacement process, which would hinder disassembly and installation. With the setting of window 31, it is convenient to check the accumulation capacity of waste debris inside the collection box 6, so as to clean it in a timely manner.
[0027] In this embodiment, as Figures 1-4 As shown, the working process of the carbon fiber tube forming equipment provided in this embodiment is as follows:
[0028] When the cutting mechanism 4 cuts the carbon fiber tubes extruded from the extrusion molding machine 1, the exhaust fan 9 at the bottom of the collection box 6 is activated to generate suction. The falling waste debris is sucked into the collection box 6 through multiple through holes 7 at the top of the collection box 6. The debris is then intercepted and stored inside the metal filter screen 8 in the collection box 6. At the same time, during the process of absorbing the debris, two electric telescopic rods 11 are activated to extend their output ends and drive the second baffle 12 to rise. The first baffle 10 and the second baffle 12 prevent the debris from splashing outwards. After the waste debris is directly cleaned into the collection box 6, it is prevented from falling and accumulating on the support platform 2.
[0029] In summary, in this embodiment, according to the carbon fiber tube forming equipment, the metal filter 8 is supported in the collection box 6 by two support plates 13 and fixed by the connection of the limit rod 14 and the limit groove, through the arrangement of the support plate 13, the limiting rod 14, the limiting groove, and the sealing plate 15. This allows the metal filter 8 to be removed from the support plate 13. Simultaneously, by opening the sealing plates 15 on both sides, the metal filter 8 can be easily removed from the collection box 6 to clean the collected debris, preventing excessive debris accumulation and blockage. The support frame 16... The arrangement of the fixed frame 17, bidirectional screw 18, turntable 19, movable block 20, fixed rod 21, and clamping plate 22 allows the carbon fiber tube exiting the extrusion molding machine 1 to be inserted between the two support frames 16. Rotating the turntable 19 drives the bidirectional screw 18 to rotate, causing the bidirectional screw 18 to simultaneously move the two movable blocks 20. The movement of the movable blocks 20, in turn, drives the clamping plate 22 to move via the fixed rod 21. Ultimately, the two clamping plates 22 clamp and fix the carbon fiber tube, preventing it from shaking during cutting. The two turntables 19 allow the operator to easily move the carbon fiber tube from either side of the support platform 2. Operation can be performed from the side. The rubber pad 23 not only increases the friction between the clamping plate 22 and the carbon fiber tube, making the clamping more secure, but also protects the surface of the carbon fiber tube. Through the arrangement of the fixing block 24, spring 25, locking rod 26, and locking block 27, the fixing rod 21 and the clamping plate 22 are fixed by the engaging connection of the locking rod 26 and locking block 27. Since one end of the locking rod 26 is connected to the spring 25, pulling the locking rod 26 upwards will disengage its bottom from the locking block 27, allowing the clamping plate 22 to be disassembled for easy handling. The size and shape of the carbon fiber tube are used to replace the clamp 22 accordingly. With the support block 28, the first magnetic block 29 and the second magnetic block 30, the spring 25 has an elastic reset function. When the clamp 26 is taken out, the second magnetic block 30 on its top is attached to the first magnetic block 29, which can fix the clamp 26 and prevent the spring 25 from driving the clamp 26 to reset during the replacement process, thus avoiding obstruction of disassembly and installation. The window 31 makes it easy to check the accumulation capacity of waste debris inside the collection box 6 so that it can be cleaned in time.
[0030] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" as used throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.
[0031] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes that element.
[0032] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.
Claims
1. A carbon fiber tube forming device, comprising an extrusion molding machine (1) and a support platform (2) disposed on one side thereof, wherein a fixing frame (3) is fixedly installed on the top of the support platform (2), and a cutting mechanism (4) is installed on the fixing frame (3), characterized in that: The support platform (2) is provided with a debris cleaning mechanism (5). The debris cleaning mechanism (5) includes a collection box (6) fixedly installed at the bottom of the support platform (2). The top of the collection box (6) is provided with multiple through holes (7). The inside of the collection box (6) is provided with a metal filter screen (8). The bottom of the collection box (6) is fixedly installed with an exhaust fan (9). The two sides of the support platform (2) are fixedly installed with a first baffle (10). The two sides of the first baffle (10) are fixedly installed with an electric telescopic rod (11). The first baffle (10) is slidably installed with a second baffle (12) connected to the electric telescopic rod (11).
2. The carbon fiber tube forming equipment according to claim 1, characterized in that: Two support plates (13) are symmetrically installed on the inner wall of the collection box (6). Two limiting rods (14) are fixedly installed on the top of the support plates (13). Limiting grooves that are compatible with the limiting rods (14) are opened on both sides of the metal filter (8). Sealing plates (15) are movably installed on both sides of the collection box (6).
3. The carbon fiber tube forming equipment according to claim 1, characterized in that: Both sides of the fixed frame (3) are provided with support frames (16) fixedly installed on the extrusion molding machine (1). A fixed frame (17) is fixedly installed on the top of the support frame (16). A bidirectional screw (18) is movably installed inside the fixed frame (17). Both sides of the fixed frame (17) are provided with turntables (19) connected to the bidirectional screw (18). Two moving blocks (20) are symmetrically installed on the bidirectional screw (18). A fixed rod (21) penetrating the support frame (16) is fixedly installed at the bottom of the moving block (20). A clamping plate (22) is provided on the fixed rod (21).
4. The carbon fiber tube forming equipment according to claim 3, characterized in that: Rubber pads (23) are fixedly installed on the side of the two clamps (22) that are close to each other.
5. The carbon fiber tube forming equipment according to claim 4, characterized in that: Fixing blocks (24) are fixedly installed on both sides of the fixing rod (21). A spring (25) is fixedly installed on the top of the fixing block (24). A locking rod (26) is fixedly installed on the top of the spring (25). One end of the locking rod (26) passes through the spring (25) and the fixing block (24). Two locking blocks (27) that are compatible with the locking rod (26) are fixedly installed on one side of the rubber pad (23).
6. The carbon fiber tube forming equipment according to claim 5, characterized in that: Multiple support blocks (28) are fixedly installed on the surface of the fixed rod (21), a first magnetic block (29) is fixedly installed at the bottom of the support block (28), and a second magnetic block (30) is fixedly installed at the top of the clamping rod (26).
7. The carbon fiber tube forming equipment according to claim 2, characterized in that: A viewing window (31) is fixedly installed on the sealing plate (15).