Tower steel strand bending device

By combining the bending arm assembly and directional wheel assembly of the pole steel strand bending device with the locking assembly, the problem of laborious and unstable manual bending is solved, and efficient and safe steel strand bending is achieved.

CN223642681UActive Publication Date: 2025-12-09国网重庆市电力公司长寿供电分公司
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Patent Information

Application Number
CN202520231458.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2025-12-09
Estimated Expiration
2035-02-13

AI Technical Summary

Technical Problem

The current method of making guy wires for poles relies on manual bending of steel strands, which is laborious and unstable. The quality is affected by the level of technology and there are safety risks. In particular, it is inefficient in hot weather.

Method used

The steel strand is bent using a bending arm assembly and a directional wheel assembly, and a locking assembly is used to ensure stability, saving time and effort and preventing springback.

Benefits of technology

It saves time and effort in the bending process of steel strands, improves safety performance and manufacturing quality, and avoids the risk of springback.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pole and tower steel strand bending device which comprises a supporting arm, a directional rotating wheel assembly installed on the supporting arm and a bending arm assembly used in cooperation with the directional rotating wheel assembly. The bending arm assembly is rotationally installed on the supporting arm and matched with the directional rotating wheel assembly to be used for bending the steel strand. According to the tower steel strand bending device in the technical scheme, the steel strand is bent through the bending arm assembly and the directional wheel assembly, compared with a traditional manual steel strand bending mode, time and labor are saved in the bending process, meanwhile, the steel strand does not have the rebounding risk, and the safety performance in the manufacturing process is improved.
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Description

Technical Field

[0001] This utility model relates to the field of power transmission line engineering, specifically to a pole tower steel strand bending device. Background Technology

[0002] Tower guy wires are important structural components used in power engineering to support and stabilize towers. They are mainly used to withstand unbalanced forces on the towers under various working conditions, ensuring the stability and safety of the towers.

[0003] Current methods for constructing guy wires on power poles primarily rely on manual bending of the steel strands before threading them into clamps for secure installation. However, manual bending of the steel strands is extremely laborious and requires a high level of skill and physical strength. The steel strands are prone to not being properly bent and thus cannot be threaded into the clamps, and the quality of the guy wire installation is inconsistent due to the varying skill levels of the workers. When less skilled workers are involved, the steel strands may spring back, posing a safety hazard. This is especially problematic in hot weather, where the physical exertion is significant, making manual bending of the steel strands not only inefficient but also compromises the quality of the work.

[0004] Therefore, in order to solve the above problems, a pole steel strand bending device is needed to solve these problems. Utility Model Content

[0005] In view of this, the pole steel strand bending device of this technical solution bends the steel strand through bending arm assembly and directional wheel assembly. Compared with the traditional method of bending steel strand by hand, it not only saves time and labor in the bending process, but also eliminates the risk of steel strand springback, thus improving the safety performance in the manufacturing process.

[0006] A pole steel strand bending device includes a support arm, a directional wheel assembly mounted on the support arm, and a bending arm assembly used in conjunction with the directional wheel assembly; the bending arm assembly is rotatably mounted on the support arm and works in conjunction with the directional wheel assembly to bend the steel strand.

[0007] Furthermore, the directional wheel assembly includes a positioning shaft installed at the end of the support arm and a directional wheel installed in conjunction with the positioning shaft; the directional wheel is provided with a guide wheel groove in the circumferential direction to cooperate with the bending of the steel strand.

[0008] Furthermore, the bending arm assembly includes a bending arm rotatably mounted on the end of the support arm, a pressure roller disposed on the bending arm, and a pressure handle disposed at the rear end of the bending arm; the pressure roller is used to press the steel strand to bend in conjunction with the directional wheel assembly.

[0009] Furthermore, the front end of the bending arm is rotatably mounted in conjunction with the positioning shaft, and the steel strand is arranged between the directional roller and the pressure roller and bends in conjunction with the rotation of the bending arm.

[0010] Furthermore, the support arm is equipped with positioning guide posts for use with steel strands.

[0011] Furthermore, the support arm is equipped with a locking assembly that works in conjunction with the steel strand positioning rod. The locking assembly consists of two sets of identical structures, which are arranged parallel to each other on the support arm.

[0012] Furthermore, the locking assembly includes a locking block that is installed in conjunction with the support arm and a locking rod that is used in conjunction with the locking block. The locking block has an overall "C" shaped cross-section. The locking block clamps the steel strand and locks it to the support arm through the locking rod.

[0013] Furthermore, the support arm is provided with a flat portion that is positioned and installed in conjunction with the locking block.

[0014] The beneficial effects of this utility model are: the pole steel strand bending device of this technical solution bends the steel strand through the bending arm assembly and the directional wheel assembly. Compared with the traditional method of bending steel strand by hand, it not only saves time and effort in the bending process, but also eliminates the risk of steel strand springback, thus improving the safety performance in the manufacturing process. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0016] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0017] Figure 2 This is a schematic diagram of the directional rotary wheel of this utility model;

[0018] Figure 3 This is the intended meaning of the locking block of this utility model;

[0019] Figure 4 This is a schematic diagram of the bending path of the steel strand of this utility model. Detailed Implementation

[0020] Figure 1 This is a schematic diagram of the overall design of this utility model; Figure 2 This is a schematic diagram of the directional rotary wheel of this utility model; Figure 3 This is the intended meaning of the locking block of this utility model; Figure 4This is a schematic diagram of the bending path of the steel strand of this utility model. As shown in the figure, a steel strand bending device for towers includes a support arm 3, a directional wheel assembly mounted on the support arm 3, and a bending arm assembly used in conjunction with the directional wheel assembly 4. The bending arm assembly is rotatably mounted on the support arm 3 and works in conjunction with the directional wheel assembly 4 to bend the steel strand 1. The steel strand bending device for towers of this technical solution bends the steel strand through the bending arm assembly and the directional wheel assembly. Compared with the traditional method of manually bending steel strands, it not only saves time and effort during the bending process, but also eliminates the risk of springback in the steel strand, thus improving the safety performance during the manufacturing process.

[0021] In this embodiment, the directional wheel assembly 4 includes components mounted on the end of the support arm 3 (i.e., Figure 1 The support arm 3 has a positioning shaft 9 at its lower end and a directional wheel 8 installed in conjunction with the positioning shaft 9. The directional wheel 8 has a guide wheel groove 81 in the circumferential direction to facilitate the bending of the steel strand. The positioning shaft 9 is fixedly installed at the lower end of the support arm 3 for installation in conjunction with the directional wheel 8. The directional wheel 8 is recessed inward in the circumferential direction to form a guide wheel groove 81, which facilitates the bending of the steel strand within the guide wheel groove 81 when the steel strand is bent.

[0022] In this embodiment, the bending arm assembly includes a bending arm 7 rotatably mounted on the end of the support arm 3, a pressure roller 6 disposed on the bending arm 7, and a pressure handle disposed at the rear end of the bending arm 7 (i.e., the end away from the support arm 3). The pressure roller 6 is used to press the steel strand 1 to cooperate with the directional wheel assembly for bending. The bending arm 7 is rotatably mounted in cooperation with the support arm, and the pressure roller 6 is mounted on the bending arm 7 for cooperation. When the bending arm rotates, the pressure roller presses the steel strand into the guide wheel annular groove 81 and rotates synchronously, thereby realizing the bending of the steel strand. The pressure roller 6 is also provided with an annular groove in the circumferential direction to facilitate the positioning and bending of the steel strand 1.

[0023] In this embodiment, the front end of the bending arm 7 is rotatably mounted with the positioning shaft 9. The steel strand 1 is arranged between the directional roller and the pressure roller and is bent in conjunction with the rotation of the bending arm. The bending arm 7 is rotatably mounted with the directional shaft 9, and the steel strand 1 is bent by the pressure handle at the rear end of the bending arm 7 during use.

[0024] In this embodiment, the support arm 3 is provided with positioning guide posts 5 for use with the steel strand. When the steel strand is bent, the positioning guide posts 5 make it easier to position and bend the steel strand, ensuring that the bending meets the usage requirements.

[0025] In this embodiment, the support arm 3 is equipped with a locking assembly 2 that engages with the steel strand positioning rod for locking. The locking assembly 2 consists of two identical sets arranged parallel to each other on the support arm. The identical structure and parallel arrangement of the two sets of locking assemblies facilitate positioning and locking of the steel strand, ensuring that the steel strand does not shift when bent.

[0026] In this embodiment, the locking assembly includes a locking block that is installed in conjunction with the support arm 3 and a locking rod that is used in conjunction with the locking block. The locking block has an overall "C" shaped cross-section. The locking block clamps the steel strand and is locked to the support arm by the locking rod. The locking rod can be installed by bolts and nuts to lock the component. The overall C-shaped cross-section of the locking block facilitates the locking of the steel strand after installation on the support arm. The locking rod is positioned and locked in conjunction with the positioning hole 21 on the locking block to ensure stable and reliable installation when the steel strand is bent.

[0027] In this embodiment, the support arm 3 is provided with a flat portion for positioning and installation in conjunction with the locking block. The flat portion on the support arm 3 facilitates locking and installation with the locking block, ensuring reliable installation.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A tower steel strand bending device characterized by: The application relates to a steel strand bending device, which comprises a support arm, a directional rotating wheel assembly mounted on the support arm and a bending arm assembly used in cooperation with the directional rotating wheel assembly; the bending arm assembly is rotatably mounted on the support arm and used in cooperation with the directional rotating wheel assembly to bend the steel strand.

2. The tower steel strand bending apparatus of claim 1, wherein: The directional rotating wheel assembly comprises a positioning shaft mounted on the end of the support arm and a directional rotating wheel mounted in cooperation with the positioning shaft; the directional rotating wheel is provided with a guide wheel ring groove in the circumferential direction and used to bend the steel strand.

3. The tower steel strand bending apparatus of claim 2, wherein: The bending arm assembly comprises a bending arm rotatably mounted on the end of the support arm, a pressing wheel arranged on the bending arm and a pressing handle arranged at the rear end of the bending arm; the pressing wheel is used to press the steel strand and bend the steel strand in cooperation with the directional rotating wheel assembly.

4. The tower steel strand bending apparatus of claim 3, wherein: The bending arm front end is rotatably mounted in cooperation with the positioning shaft, the steel strand is arranged between the directional rotating wheel and the pressing wheel and is bent by rotating the bending arm.

5. The tower steel strand bending apparatus of claim 1 wherein: The support arm is provided with a positioning guide column used in cooperation with the steel strand.

6. The tower steel strand bending apparatus of claim 1 wherein: The support arm is provided with locking assemblies used in cooperation with the positioning rod of the steel strand; the locking assemblies are two groups of assemblies with the same structure and are arranged on the support arm in parallel with each other.

7. The tower steel strand bending apparatus of claim 6, wherein: The locking assemblies comprise locking blocks mounted in cooperation with the support arm and locking rods used in cooperation with the locking blocks; the locking blocks are integrally provided with a "C" shaped structure in cross section; the locking blocks clamp the steel strand and are locked on the support arm through the locking rods.

8. The tower steel strand bending apparatus of claim 7, wherein: The support arm is provided with a flat part of the support arm used in cooperation with the positioning installation of the locking blocks.