Three-dimensional composite machining tool

By designing a three-dimensional composite machining tool that integrates roughing and finishing tools, simultaneous machining is achieved, solving the problem of frequent tool changes in existing technologies and improving machining efficiency and quality stability.

CN223642801UActive Publication Date: 2025-12-09BINZHOU MOVEVER DICASTAL WHEEL
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Patent Information

Application Number
CN202422011898.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-12-09
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

In existing technologies, the machining of parts requires two processes, and tool changing takes up a lot of time, which affects machining efficiency.

Method used

Design a three-dimensional composite machining tool that integrates roughing and finishing tools into one unit. It achieves synchronous machining through a dual-head design and adopts a detachable insert and bolt connection structure to simplify the tool changing process.

Benefits of technology

It increases processing efficiency by 50%, reduces processing time, ensures stable processing quality, simplifies tool changing procedures, and reduces equipment wear.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of lathe machining, and particularly relates to a three-dimensional composite machining tool which comprises a tool apron, a tool bar is arranged on the tool apron, a plurality of planes are arranged on the surface of the tool bar, two installation grooves are formed in the bottom of the tool apron, two detachable blades are fixedly installed in the two installation grooves respectively, and the two detachable blades are arranged on the tool bar. The blade is installed in the installation groove, a thick tool bit is arranged at one end of the blade, a connecting groove is formed in one side of the thick tool bit, and a detachable thin tool bit is fixedly installed in the connecting groove. On the basis of a conventional cutter bar in the industry, innovative design is carried out, a rough machining cutter and a finish machining cutter are integrated and combined to the straight cutter bar, in the machining process, the rough machining process and the finish machining process are synchronously carried out, the machining efficiency is improved, the machining time is saved, and the purpose of improving the production efficiency is achieved.
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Description

Technical Field

[0001] This utility model belongs to the field of lathe machining technology, and in particular relates to a three-dimensional composite machining tool. Background Technology

[0002] A lathe is a machine tool that uses a cutting tool to machine rotating workpieces. The function of a lathe is to cut rotating surfaces of various sizes and shapes, as well as helical surfaces. The lathe is the most important type of metal cutting machine tool, and it is the most numerous type of machine tool in general machine manufacturing plants.

[0003] In the existing technology, when cutting parts, rough machining is performed first, and then finish machining is performed on the basis of rough turning. At least two machining processes are required. During the machining process, the tools need to be changed back and forth, which takes up a lot of machining time. Utility Model Content

[0004] This utility model is designed to solve the technical problem in the prior art where, when cutting parts, rough machining is performed first, followed by finish machining on top of rough machining, requiring at least two machining processes. During the machining process, tool changes are necessary, which consumes a significant amount of machining time. Therefore, this invention proposes a three-dimensional composite machining tool.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A three-dimensional composite machining tool includes a tool holder, on which a tool shank is provided. Multiple planes are provided on the surface of the tool shank. Two mounting slots are provided at the bottom of the tool holder. Two detachable cutting blades are fixedly installed in the two mounting slots respectively. The cutting blades are installed in the mounting slots. One end of the cutting blade is provided with a coarse cutting head. A connecting slot is provided on one side of the coarse cutting head. A detachable fine cutting head is fixedly installed in the connecting slot.

[0007] Preferably, the blade holder has multiple mounting holes on both sides that communicate with the mounting groove, and a first bolt is installed in the mounting hole, and the blade is fixedly installed in the mounting groove by the first bolt.

[0008] Preferably, a connecting hole is provided on one side of the fine blade, and a second bolt is installed in the connecting hole. The second bolt is threaded through the fine blade and inserted into the inner wall of the connecting groove.

[0009] Preferably, the connection between the tool holder and the tool shank is provided with a connecting part with a diameter larger than that of the tool shank.

[0010] Preferably, the end of the tool holder away from the tool holder is provided with a shank, and the shank is made of corrosion-resistant rubber.

[0011] Preferably, an angle is formed between the ends of the coarse cutter head and the fine cutter head, the angle being less than 180 degrees, the two fine cutter heads are disposed on the same side of the coarse cutter head, the side of the cutter holder on which the two blades are mounted is an arc-shaped surface, the blades are provided with protrusions, and the protrusions are engaged with the edge of the mounting groove.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This device is based on the conventional tool holder in the industry and is innovatively designed to integrate roughing tools and finishing tools onto a single tool holder. During the processing, roughing and finishing processes are carried out simultaneously, improving processing efficiency by 50% and saving processing time to achieve the goal of improving production efficiency. At the same time, it can achieve consistent control of the machining allowance for roughing and finishing, improve the surface quality of the product after machining, and realize quick tool change, eliminating the need for tool length measurement after changing the tool holder. Attached Figure Description

[0013] Figure 1 This is a front view of a three-dimensional composite machining tool proposed in this utility model.

[0014] Figure 2 This is a schematic diagram of the back structure of a three-dimensional composite machining tool proposed in this utility model;

[0015] Figure 3 This is a top view schematic diagram of a three-dimensional composite machining tool proposed in this utility model;

[0016] Figure 4 This is a bottom view of the structure of a three-dimensional composite machining tool proposed in this utility model.

[0017] In the diagram: 1. Tool holder, 2. Tool shank, 3. Shank, 4. Mounting groove, 5. Blade, 6. Connecting groove, 7. Coarse tool head, 8. Fine tool head, 9. Protrusion, 10. Mounting hole, 11. Connecting part, 12. Connecting hole, 13. Plane. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0020] Reference Figures 1-4 A three-dimensional composite machining tool includes a tool holder 1, a tool shank 2 on the tool holder 1, multiple planes 13 on the surface of the tool shank 2, two mounting slots 4 at the bottom of the tool holder 1, and two detachable cutting blades 5 fixedly installed in the two mounting slots 4 respectively. The cutting blades 5 are installed in the mounting slots 4, and a coarse cutting head 7 is provided at one end of the cutting blade 5. A connecting slot 6 is provided on one side of the coarse cutting head 7, and a detachable fine cutting head 8 is fixedly installed in the connecting slot 6.

[0021] The blade holder 1 has multiple mounting holes 10 on both sides that communicate with the mounting groove 4. A first bolt is installed in the mounting hole 10. The blade 5 is fixedly installed in the mounting groove 4 by the first bolt. The installation of the blade 5 in the mounting groove 4 is achieved by multiple first bolts. At the same time, the structure of the first bolt thread installation also facilitates later maintenance, disassembly and replacement.

[0022] A connecting hole 12 is provided on one side of the fine cutter head 8. A second bolt is installed in the connecting hole 12. The thread of the second bolt passes through the fine cutter head 8 and is inserted into the inner wall of the connecting groove 6. The coarse cutter head 7 can perform rough machining on the parts. The fine cutter head 8, which can perform fine machining, is directly installed on one side of the coarse cutter head 7. By combining the coarse cutter head 7 and the fine cutter head 8, rough machining and fine machining can be seamlessly connected. At the same time, the fine cutter head 8 can be detachably installed on one side of the coarse cutter head 7 by the second bolt. The detachable structure facilitates later maintenance.

[0023] The connection between the tool holder 1 and the tool shank 2 is provided with a connecting part 11 with a diameter larger than that of the tool shank 2. The connecting part 11 is provided between the tool holder 1 and the tool shank 2, so that a gap is formed between the tool holder 1 and the tool shank 2, which facilitates the operation.

[0024] The end of the shank 2 away from the tool holder 1 is provided with a shank head 3. The shank head 3 is made of corrosion-resistant rubber. When installing this tool, the shank head 3 is provided at the end for buffering and shock absorption. It has a certain degree of elasticity and has a certain shock absorption effect.

[0025] The coarse cutter head 7 and the fine cutter head 8 form an angle between their ends, which is less than 180 degrees. The two fine cutter heads 8 are located on the same side of the coarse cutter head 7. The side of the tool holder 1 where the two blades 5 are mounted is an arc-shaped surface. The blades 5 are provided with protrusions 9, which are engaged with the edge of the mounting groove 4. The coarse cutter head 7 and the fine cutter head 8 form an angle to facilitate the machining of parts. The protrusions 9 are used to limit the installation and fixation of the blades 5.

[0026] The drive end of the drive motor for driving the cutting tool in the lathe is fixedly connected to the tool holder 2. Multiple planes 13 are provided on the surface of the tool holder 2. The drive end can be fixedly engaged with the tool holder 2 through the planes 13. At the same time, the drive end can change the orientation angle of the cutting tool 5 by rotating within the range of the planes 13, thus changing the cutting head. During machining, the position of one cutting tool 5 can be changed to another cutting tool 5, or the position of the coarse cutting head 7 can be changed to the fine cutting head 8. When turning parts, the coarse cutting head 7 is used for rough machining, and the fine cutting head 8 is used for fine machining. The first bolt can be used to remove or install the cutting tool 5 in the mounting slot 4, which is convenient for maintenance and enables quick replacement. After replacement, there is no need to remeasure the tool length, which effectively improves the overall production time.

[0027] This device adopts a dual-head design, achieving high integration through a composite design, making installation more convenient. The dual-head dual-track design, through overlapping roughing and finishing trajectories, can improve the processing efficiency of relevant parts by 50%, maintain a constant finishing allowance, and ensure stable appearance quality after machining. It also saves test run time; the time previously spent testing two tools separately can now be reduced to testing one tool, improving changeover and abnormal tool change efficiency. With roughing and finishing combined, the tool only performs one machining operation. For each workpiece processed, the turret travel trajectory is reduced by one, which can reduce wear on the turret, leadscrew, and guide rail. The constant roughing and finishing allowances of the dual-head design result in more stable workpiece dimensions, more stable workpiece surface quality and roughness, and more stable product runout and dynamic balance quality.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A three-dimensional composite machining tool, comprising a tool holder (1), characterized in that, The tool holder (1) is provided with a tool shank (2), and the surface of the tool shank (2) is provided with multiple planes (13). The bottom of the tool holder (1) has two mounting slots (4), and two detachable blades (5) are fixedly installed in the two mounting slots (4). The blades (5) are installed in the mounting slots (4). One end of the blades (5) is provided with a coarse cutting head (7), and a connecting slot (6) is provided on one side of the coarse cutting head (7). A detachable fine cutting head (8) is fixedly installed in the connecting slot (6).

2. The three-dimensional composite machining tool according to claim 1, characterized in that, The blade holder (1) has multiple mounting holes (10) on both sides that communicate with the mounting groove (4). A first bolt is installed in the mounting hole (10), and the blade (5) is fixedly installed in the mounting groove (4) by the first bolt.

3. The three-dimensional composite machining tool according to claim 1, characterized in that, A connecting hole (12) is provided on one side of the fine blade (8). A second bolt is installed in the connecting hole (12). The thread of the second bolt passes through the fine blade (8) and is inserted into the inner wall of the connecting groove (6).

4. A three-dimensional composite machining tool according to claim 1, characterized in that, The connection between the tool holder (1) and the tool bar (2) is provided with a connection part (11) with a diameter larger than that of the tool bar (2).

5. A three-dimensional composite machining tool according to claim 1, characterized in that, The end of the blade holder (2) away from the blade holder (1) is provided with a shank (3), and the shank (3) is made of corrosion-resistant rubber.

6. A three-dimensional composite machining tool according to claim 1, characterized in that, An angle is formed between the ends of the coarse cutter head (7) and the fine cutter head (8), the angle being less than 180 degrees. The two fine cutter heads (8) are located on the same side of the coarse cutter head (7). The side on which the two blades (5) are mounted on the cutter holder (1) is an arc-shaped surface. The blades (5) are provided with protrusions (9), which are engaged with the edge of the mounting groove (4).