Square conductor stator flat wire TIG welding clamp
By designing a TIG welding fixture for square conductor stator flat wires that includes a handle, a housing, an outer clamp, and an inner clamp, the problems of easy damage and high manufacturing cost of existing fixtures are solved, achieving fast and low-cost welding results.
Patent Information
- Application Number
- CN202423104327.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-16
AI Technical Summary
In the existing square conductor stator welding process, the fixtures are easily damaged and have high manufacturing costs, which cannot meet the needs of rapid prototyping of a small number of stators.
A TIG welding fixture for square conductor stator flat wires was designed, comprising a handle, a housing, an outer jaw, and an inner jaw. The inner jaw slides and holds the wires by pressing the handles together. The fixture automatically springs back after welding. A reset spring structure is used to reduce the risk of damage and manufacturing costs.
It enables rapid clamping and welding of square conductor stators, reduces the risk of fixture damage and manufacturing costs, and is suitable for rapid prototyping of small quantities of stators.
Smart Images

Figure CN223642943U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of TIG welding technology for square conductor flat wire stators, specifically a TIG welding clamp for square conductor flat wire stators. Background Technology
[0002] To meet the requirements for welding existing square conductor stators, the square conductor stator needs to be clamped and positioned before welding to assist in the welding process. Currently, simple clamping methods or needle-nose pliers are commonly used, which can easily damage the clamps. Another method is to use an integral chuck clamping solution, but this solution has high manufacturing costs and a long production cycle for welding fixtures, making it unsuitable for rapid prototyping of small quantities of square conductor stators and detrimental to the welding work of square conductor stators.
[0003] Therefore, a TIG welding clamp for square conductor stator flat wire is needed to solve the problems mentioned above. Utility Model Content
[0004] In view of the above situation and to overcome the defects of the prior art, this utility model provides a TIG welding clamp for square conductor stator flat wire, which effectively solves the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a TIG welding clamp for square conductor stator flat wire, comprising a first handle, a second handle, a housing, and an outer clamping claw. The first handle is movably connected to the inner side of the housing, and the second handle is movably connected to the inner side of the housing. The outer clamping claw is fixedly installed on the outer side of the housing by screws. A rotating shaft is fixedly connected to the inner side of the housing. The rotating shaft passes through the end of the first handle and the end of the second handle, and both the end of the first handle and the end of the second handle are hinged to the rotating shaft. A first connecting component is provided at the end of the first handle, and a second connecting component is provided at the end of the second handle. A detachable cover plate is provided on the outer side of the housing for protection. An inner clamping claw is slidably connected to the inner side of the outer clamping claw.
[0006] Furthermore, a return spring is fixedly connected between the middle part of handle one and the middle part of handle two, and handle one and handle two are brought close together to compress the return spring.
[0007] Furthermore, the first connecting component includes a first connecting block and a first connecting post, the first connecting post is fixedly connected to the end of the handle, and the first connecting block is hinged to the outer side of the first connecting post.
[0008] Furthermore, the second connecting component includes a second connecting block and a second connecting post. The end of the second handle is fixedly connected to the second connecting post, and the outer side of the second connecting post is hinged to the second connecting block. The size of the second connecting block is adapted to the size of the first connecting block.
[0009] Furthermore, the end of the first connecting block is hinged with a hinge pin, which passes through the second connecting block and is hinged to the second connecting block.
[0010] Furthermore, the inner wall of the cover plate is provided with a sliding groove, and the end of the hinge pin is located inside the sliding groove and can slide along the sliding groove.
[0011] Furthermore, the outer wall of the hinge pin is fixedly connected to the inner jaw, and the hinge pin slides along the slide groove, which can drive the inner jaw to slide along the inner wall of the outer jaw.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This utility model achieves the inner clamping claw sliding along the inner wall of the outer clamping claw by the mutual squeezing between handle one and handle two, thereby welding the square conductor and the copper wire clamping claw. After welding is completed, handle one and handle two are released, and the inner clamping claw automatically springs back under the action of the return spring, which is convenient and quick to remove.
[0014] 2. This utility model uses a specific fixture, which is not easily damaged and has low manufacturing cost. The welding fixture has a short manufacturing cycle, which can meet the requirements for rapid prototyping of a small number of square conductor stators and is beneficial to the welding work of square conductor stators. Attached Figure Description
[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the outer shell of this utility model;
[0018] Figure 3 This utility model Figure 2 A partially enlarged structural diagram of section A in the middle;
[0019] Figure 4 This is a schematic diagram of the structure of the cover plate of this utility model;
[0020] Figure 5 This is a schematic diagram of the structure of this utility model in use.
[0021] In the diagram: 1. Handle 1; 2. Handle 2; 3. Return spring; 4. Outer shell; 5. Cover plate; 6. Inner gripper; 7. Outer gripper; 8. Second connecting block; 9. First connecting block; 10. Second hinge post; 11. First hinge post; 12. Hinge pin; 13. Slide groove. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0023] Please refer to the TIG welding clamp for square conductor stator flat wire provided in this specific embodiment. Figure 1-5 The device includes a handle 1, a handle 2, a housing 4, and an outer clamp 7. The handle 1 and handle 2 are movably connected to the inner side of the housing 4. The outer clamp 7 is fixedly installed on the outer side of the housing 4 by screws. A rotating shaft is fixedly connected to the inner side of the housing 4. The rotating shaft passes through the end of the handle 1 and the end of the handle 2, and the ends of the handle 1 and the handle 2 are hinged to the rotating shaft. A first connecting component is provided at the end of the handle 1, and a second connecting component is provided at the end of the handle 2. A removable cover plate 5 is provided on the outer side of the housing 4 for protection. An inner clamp 6 is slidably connected to the inner side of the outer clamp 7. The inner clamp 6 has a slot, which can be used to avoid non-soldering copper wires when clamping the inner copper wire.
[0024] Specifically, a return spring 3 is fixedly connected between the middle of handle 1 and the middle of handle 2. Handle 1 and handle 2 move closer to each other to compress the return spring 3.
[0025] In this implementation plan, the staff squeezes handle 1 and handle 2 together, and when released, handle 1 and handle 2 will return to their initial state under the action of the return spring.
[0026] Specifically, the first connecting component includes a first connecting block 9 and a first connecting post 11. The first connecting post 11 is fixedly connected to the end of the handle 1, and the first connecting block 9 is hinged to the outside of the first connecting post 11.
[0027] In this embodiment, the ends of the first connecting block 9 and the handle 1 are hinged to each other.
[0028] Specifically, the second connecting component includes a second connecting block 8 and a second connecting post 10. The end of the handle 2 is fixedly connected to the second connecting post 10, and the outer side of the second connecting post 10 is hinged to the second connecting block 8. The size of the second connecting block 8 is adapted to the size of the first connecting block 9.
[0029] In this embodiment, the ends of the second connecting block 8 and the handle 2 are hinged to each other.
[0030] Specifically, the end of the first connecting block 9 is hinged with a hinge pin 12, which passes through the second connecting block 8 and is hinged to the second connecting block 8.
[0031] In this implementation scheme, the first connecting block 9 and the second connecting block 8 are hinged together.
[0032] Specifically, the inner wall of the cover plate 5 is provided with a sliding groove 13, and the end of the hinge pin 12 is located inside the sliding groove 13 and can slide along the sliding groove 13.
[0033] In this embodiment, when handle 1 and handle 2 are squeezed together, causing handle 1 and handle 2 to come together, the first connecting post 11 and the second connecting post 10 will come together under the connection of the rotating shaft, thereby driving the hinge pin 12 to slide along the slide groove 13.
[0034] Specifically, the outer wall of the hinge pin 12 is fixedly connected to the inner jaw 6, and the hinge pin 12 slides along the slide groove 13, which can drive the inner jaw 6 to slide along the inner wall of the outer jaw 7.
[0035] In this embodiment, the hinge pin 12 slides along the slide groove 13, which can drive the inner clamp 6 to slide along the inner wall of the outer clamp 7, thereby achieving the clamping of the opposite conductor stator.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A TIG welding clamp for square conductor stator flat wire, comprising a first handle (1), a second handle (2), a housing (4), and an outer clamping claw (7), wherein the first handle (1) is movably connected to the inner side of the housing (4), the second handle (2) is movably connected to the inner side of the housing (4), and the outer clamping claw (7) is fixedly installed on the outer side of the housing (4) by screws, characterized in that: A rotating shaft is fixedly connected to the inner side of the outer shell (4). The rotating shaft passes through the end of handle one (1) and the end of handle two (2). Both the end of handle one (1) and the end of handle two (2) are hinged to the rotating shaft. A first connecting component is provided at the end of handle one (1), and a second connecting component is provided at the end of handle two (2). A detachable cover plate (5) is provided on the outer side of the outer shell (4) for protection. An inner clamping claw (6) is slidably connected to the inner side of the outer clamping claw (7). A slot is provided in the inner clamping claw (6) to avoid non-welded copper wires when clamping the inner copper wire.
2. The TIG welding clamp for square conductor stator flat wire according to claim 1, characterized in that: A return spring (3) is fixedly connected between the middle part of handle one (1) and the middle part of handle two (2). The handle one (1) and handle two (2) are close to each other to compress the return spring (3).
3. The TIG welding clamp for square conductor stator flat wire according to claim 1, characterized in that: The first connecting component includes a first connecting block (9) and a first connecting post (11). The first connecting post (11) is fixedly connected to the end of the handle (1), and the first connecting block (9) is hinged to the outside of the first connecting post (11).
4. A TIG welding clamp for square conductor stator flat wires according to claim 3, characterized in that: The second connecting component includes a second connecting block (8) and a second connecting post (10). The end of the handle (2) is fixedly connected to the second connecting post (10). The second connecting block (8) is hinged to the outside of the second connecting post (10). The size of the second connecting block (8) is adapted to the size of the first connecting block (9).
5. A TIG welding clamp for square conductor stator flat wire according to claim 4, characterized in that: The first connecting block (9) has a hinge pin (12) at its end, which passes through the second connecting block (8) and is hinged to the second connecting block (8).
6. A TIG welding clamp for square conductor stator flat wire according to claim 5, characterized in that: The inner wall of the cover plate (5) is provided with a sliding groove (13), and the end of the hinge pin (12) is located inside the sliding groove (13) and can slide along the sliding groove (13).
7. A TIG welding clamp for square conductor stator flat wires according to claim 6, characterized in that: The outer wall of the hinge pin (12) is fixedly connected to the inner jaw (6). The hinge pin (12) slides along the slide groove (13), which can drive the inner jaw (6) to slide along the inner wall of the outer jaw (7).