Single-side tab cutting device

By designing a single-sided tab cutting device with support components, cutting components, and positioning seats, the problem of inconvenient battery tab welding and packaging was solved, realizing automated cutting and bending of single-sided tabs and improving operational efficiency.

CN223643210UActive Publication Date: 2025-12-09佛山市实达科技有限公司
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Patent Information

Application Number
CN202423257983.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-09
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

The lack of a dedicated single-sided tab cutting device in the existing technology makes battery tab welding and packaging operations inconvenient. Conventional cutting equipment cannot cut single-sided tabs separately, requiring manual operation of scissors, which is inefficient.

Method used

Design a single-sided tab cutting device including a support component, a cutting component, and a positioning seat. The device uses a linear driver to drive the lifting seat and the cutter to achieve automatic cutting of the single-sided tab, and is equipped with a bending component to adapt to subsequent welding requirements.

Benefits of technology

It achieves automated cutting of single-sided tabs, simplifies the operation process, improves cutting efficiency, reduces manual intervention, and meets the needs of battery assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a single-side tab cutting device which comprises a supporting assembly, a cutting assembly and a cutting assembly. The supporting assembly comprises a base frame, a lifting seat and a linear driver; the cutting assembly comprises a tool apron arranged on the base frame and a cutter arranged on the lifting base, a cutting area is arranged between the cutter and the tool apron, a left avoiding area is arranged on the left side of the cutting area, and a right avoiding area is arranged on the right side of the cutting area; the positioning seat is arranged on the base frame, two placing grooves for placing batteries are formed in the upper side of the positioning seat, one placing groove is formed in the front side of the left avoiding area and the front side of the cutting area, and the other placing groove is formed in the front side of the right avoiding area and the front side of the cutting area. During use, a battery is placed in the placing groove, one tab of the battery is located in the cutting area, the other tab is located in the left avoiding area or the right avoiding area, then the linear driver is controlled to drive the lifting seat to move downwards, the tabs located in the cutting area can be cut, the operation of cutting the tabs on the single side does not need to be carried out by a worker through scissors, and the working efficiency is improved. And the operation is simple.
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Description

Technical Field

[0001] This utility model relates to the field of battery manufacturing technology, and in particular to a single-sided tab cutting device. Background Technology

[0002] Battery packs made using pouch lithium batteries are widely used in various industries. When manufacturing battery packs with a series structure, the positive / negative tab of the previous battery needs to be bent and brought close to the negative / positive tab of the next battery before welding. Since the two tabs of a battery are generally of the same length, the tab brought close to the previous battery will protrude beyond the bent tab, hindering welding and subsequent encapsulation processes. Therefore, the tabs that do not need to be bent must be cut. Currently, there is no dedicated device for cutting tabs on one side, and conventional cutting equipment cuts both tabs simultaneously. Therefore, cutting tabs on one side can only be done by workers using scissors, which is very inconvenient. Utility Model Content

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a single-sided tab cutting device.

[0004] The single-sided tab cutting device according to an embodiment of the present invention includes:

[0005] The support assembly includes a base frame, a lifting seat that is slidably disposed vertically on the base frame, and a linear actuator for driving the lifting seat;

[0006] The cutting assembly includes a blade holder disposed on the base frame and a cutter disposed on the lifting seat. The cutter is disposed above the blade holder and is adapted to the blade holder. A cutting area is provided between the cutter and the blade holder. A left clearance area is provided on the left side of the cutting area and a right clearance area is provided on the right side of the cutting area.

[0007] A positioning seat is provided on the base frame. The upper side of the positioning seat is provided with two placement slots for placing batteries. One placement slot is located in front of the left clearance area and the cutting area, and the other placement slot is located in front of the right clearance area and the cutting area.

[0008] The single-sided tab cutting device according to the present utility model has at least the following technical effects: When in use, the battery can be placed in one of the placement slots, so that one of the battery tabs is located in the cutting area and the other tab is located in the left or right avoidance area. Then, the linear driver is controlled to drive the lifting seat to move down, thereby causing the cutter to move down, so that the tab located in the cutting area can be cut. The operation of cutting a single-sided tab does not require the operator to use scissors, which is relatively simple.

[0009] According to some embodiments of the present invention, bending components are provided on both the left and right sides of the cutting component, and the bending component includes an upper bending die provided on the lifting seat and a lower bending die provided on the base frame.

[0010] According to some embodiments of the present invention, the two bending components are arranged in a left-right mirror symmetrical configuration.

[0011] According to some embodiments of this utility model, an elastic element is connected between the bending upper die and the lifting seat.

[0012] According to some embodiments of this utility model, the elastic element is a spring.

[0013] According to some embodiments of the present invention, the rear end of the placement groove is provided with a stop block, and the front end of the placement groove is open.

[0014] According to some embodiments of the present invention, the positioning seat is slidably disposed on the base frame along the front and back.

[0015] According to some embodiments of the present invention, a locking element is connected between the positioning seat and the base frame.

[0016] According to some embodiments of this utility model, the linear actuator is a cylinder.

[0017] According to some embodiments of this utility model, the cutter is a ceramic material component.

[0018] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0019] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0020] Figure 1 This is a three-dimensional structural schematic diagram of the single-sided tab cutting device according to an embodiment of the present invention;

[0021] Figure 2 This is a schematic diagram of the structure of the support component in one embodiment of the present invention;

[0022] In the attached image:

[0023] 100-Base frame; 110-Cylinder; 120-Lifting seat; 131-Cutter; 132-Knife holder; 200-Positioning seat; 201-Placement slot; 202-Side block; 210-Locking component; 310-Upper bending die; 311-Slide rod; 312-Spring; 320-Lower bending die. Detailed Implementation

[0024] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0025] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, "several" means one or more, "multiple" means two or more, "greater than," "less than," "exceeding," etc., are understood to exclude the stated number, while "above," "below," "within," etc., are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating relative importance or implicitly indicating the number of indicated technical features or the order of the indicated technical features.

[0026] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0027] The following is for reference. Figure 1 and Figure 2 This invention describes a single-sided tab cutting device according to an embodiment of the present invention.

[0028] The single-sided tab cutting device of this utility model includes a support component, a cutting component, and a positioning seat 200.

[0029] The support assembly includes a base frame 100, a lifting seat 120 slidably mounted on the base frame 100, and a linear actuator for driving the lifting seat 120. The base frame 100 includes a base, with vertically mounted support plates at both the left and right ends of the base. The support plate on the left is called the left plate, and the support plate on the right is called the right plate. A crossbeam connects the tops of the two support plates. The lifting seat 120 is positioned between the two support plates and below the crossbeam. The lifting seat 120 and the base frame 100 can be slidably connected vertically via a guide rail slider mechanism or other suitable sliding mechanism. The linear actuator is positioned horizontally between the lifting seat 120 and the base frame 100. The linear actuator can be a vertically mounted cylinder 110, an electric push rod, or other suitable component. The top end of the linear actuator is connected to the crossbeam, and the bottom end of the linear actuator is connected to the lifting seat 120.

[0030] The cutting assembly includes a blade holder 132 disposed on the base frame 100 and a cutter 131 disposed on the lifting seat 120. The cutter 131 is fixedly disposed at the bottom of the lifting seat 120 and above the blade holder 132. The blade holder 132 is fixedly disposed on the base frame 100. A cutting area is provided between the cutter 131 and the blade holder 132. The cutter 131 and the blade holder 132 are adapted to each other so that when the lifting seat 120 moves down, the cutter 131 can cut off the tabs located in the cutting area. A left clearance area is provided on the left side of the cutting area, which is located between the left plate and the cutting area. A right clearance area is provided on the right side of the cutting area, which is located between the right plate and the cutting area.

[0031] The positioning seat 200 is set on the base frame 100 and is located on the upper side of the base. The upper side of the positioning seat 200 is provided with two placement slots 201 for placing batteries. The two placement slots 201 are arranged side by side. One placement slot 201 is located on the front side of the left clearance area and the cutting area, and the other placement slot 201 is located on the front side of the right clearance area and the cutting area.

[0032] In use, the battery can be placed in one of the placement slots 201, with one of the battery's tabs in the cutting area and the other tab in the left or right clearance area. Then, the linear actuator is controlled to drive the lifting seat 120 downward, which in turn moves the cutter 131 downward, thus cutting the tab in the cutting area. The tab in the left or right clearance area is then bent to be flush with the tab in the cutting area. Cutting a single-sided tab does not require a worker to use scissors, making it relatively simple. In addition, by setting two placement slots 201, two batteries can be cut on one side simultaneously, improving efficiency.

[0033] In some embodiments of this utility model, bending components are provided on both the left and right sides of the cutting component. The bending components include an upper bending die 310 disposed on the lifting seat 120 and a lower bending die 320 disposed on the base frame 100. The two bending components are referred to as the left component and the right component, respectively. The upper bending die 310 of the left component is disposed above the left clearance area, and the lower bending die 320 of the left component is disposed below the left clearance area. The upper bending die 310 of the right component is disposed above the right clearance area, and the lower bending die 320 of the right component is disposed below the right clearance area. In this way, when the linear actuator drives the lifting seat 120 to move downward, the bending components can also bend the tabs located in the left and right clearance areas to meet the needs of subsequent assembly and welding.

[0034] In some embodiments of this utility model, a cutting upper die is provided on the rear side of the bending upper die 310, and a cutting lower die is provided on the rear side of the bending lower die 320. The cutting upper die and the cutting lower die are adapted to each other so that when the lifting seat 120 moves down, the cutting upper die also moves down to cut off the excess part of the end of the bent electrode lug. The cutting upper die can be integrated with the cutter 131, that is, the cutter 131 extends laterally to the bending assembly.

[0035] In some embodiments of this utility model, the two bending components are arranged in a mirror-symmetrical configuration. The lower bending die 320 of both bending components is provided with a downwardly recessed groove, and the upper bending die 310 of both bending components is provided with a protrusion that matches the groove, so that the tab is bent downwards when bent. This allows bending of the battery tab in all directions to be achieved. For example, if the left tab is the positive tab and the negative tab needs to be bent downwards, the battery can be placed in the right placement slot 201 for processing; if the left tab is the positive tab and the negative tab needs to be bent upwards, the battery can be flipped and placed in the left placement slot 201 for processing; if the left tab is the negative tab and the positive tab needs to be bent downwards, the battery can be placed in the right placement slot 201 for processing; if the left tab is the negative tab and the positive tab needs to be bent upwards, the battery can be flipped and placed in the left placement slot 201 for processing.

[0036] In some embodiments of this utility model, an elastic element connects the bending upper die 310 and the lifting seat 120. When the linear actuator drives the lifting seat 120 to move downward, the bending upper die 310 first contacts the tabs located in the left and right clearance areas. Then, as the lifting seat 120 continues to move downward, the elastic element is compressed while the cutter 131 cuts the tabs located in the cutting area, thus avoiding the problem that the bending upper die 310 obstructs the descent of the lifting seat 120, causing the cutter 131 to fail to cut.

[0037] In some embodiments of this utility model, the elastic element is a spring 312. The spring 312 is vertically arranged, and its two ends are respectively connected to the lifting seat 120 and the bending upper die 310. This structure is simple and easy to set. A guide structure can be provided between the lifting seat 120 and the bending upper die 310. The guide structure includes a sliding hole in the lifting seat 120 and a sliding rod 311 in the bending upper die 310. The sliding rod 311 is vertically arranged and inserted into the sliding hole. The spring 312 can be sleeved on the outside of the sliding rod 311.

[0038] In some embodiments of this utility model, a stop block 202 is provided at the rear end of the placement groove 201, and the front end of the placement groove 201 is open. In use, the main body of the battery can abut against the stop block 202 from front to back to position itself. The battery tabs extend from the rear end of the battery main body over the stop block 202 and then to the cutting and bending components.

[0039] In some embodiments of this invention, the positioning seat 200 is slidably disposed on the base frame 100 along the front and back. This allows adjustment of the front and back distance between the positioning seat 200 and the cutting assembly to control the length of the cut tab.

[0040] In some embodiments of this utility model, a locking member 210 is connected between the positioning seat 200 and the base frame 100. This allows the locking member 210 to be operated and locked after adjusting the front-to-back position of the positioning seat 200, avoiding the problem of the positioning seat 200 being pre-positioned during use. The locking member 210 can be a bolt. The positioning seat 200 is provided with a waist-shaped groove extending front-to-back. The locking member 210 passes through the waist-shaped groove from top to bottom and is threaded to the base frame 100. Loosening the locking member 210 adjusts the front-to-back position of the positioning seat 200, while tightening it fixes the positioning seat 200 in its current position.

[0041] In some embodiments of this invention, the linear actuator is a cylinder 110. This results in a simple structure and easy setup.

[0042] In some embodiments of this utility model, the cutter 131 is a ceramic material component. The ceramic cutter 131 has high wear resistance, a long service life, and does not require frequent replacement.

[0043] The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention, and these equivalent modifications or substitutions are all included within the scope defined by the claims of this application.

Claims

1. A single-sided tab cutting device, characterized in that, include: The support assembly includes a base frame (100), a lifting seat (120) slidably disposed vertically on the base frame (100), and a linear actuator for driving the lifting seat (120); The cutting assembly includes a blade holder (132) disposed on the base frame (100) and a cutter (131) disposed on the lifting seat (120). The cutter (131) is disposed above the blade holder (132). The cutter (131) is adapted to the blade holder (132). A cutting area is provided between the cutter (131) and the blade holder (132). A left clearance area is provided on the left side of the cutting area, and a right clearance area is provided on the right side of the cutting area. A positioning seat (200) is provided on the base frame (100). The upper side of the positioning seat (200) is provided with two placement slots (201) for placing batteries. One of the placement slots (201) is located in front of the left clearance area and the cutting area, and the other placement slot (201) is located in front of the right clearance area and the cutting area.

2. The single-sided tab cutting device according to claim 1, characterized in that: The cutting component is provided with bending components on both the left and right sides. The bending components include an upper bending die (310) provided on the lifting seat (120) and a lower bending die (320) provided on the base frame (100).

3. The single-sided tab cutting device according to claim 2, characterized in that: The two bending components are arranged in a left-right mirror symmetrical configuration.

4. The single-sided tab cutting device according to claim 2, characterized in that: An elastic element connects the upper bending die (310) and the lifting seat (120).

5. The single-sided tab cutting device according to claim 4, characterized in that: The elastic element is a spring (312).

6. The single-sided tab cutting device according to claim 1, characterized in that: The rear end of the placement slot (201) is provided with a stop block (202), and the front end of the placement slot (201) is open.

7. The single-sided tab cutting device according to claim 6, characterized in that: The positioning seat (200) is slidably disposed on the base frame (100) along the front and back.

8. The single-sided tab cutting device according to claim 7, characterized in that: A locking element (210) is connected between the positioning seat (200) and the base frame (100).

9. The single-sided tab cutting device according to claim 1, characterized in that: The linear actuator is a cylinder (110).

10. The single-sided tab cutting device according to claim 1, characterized in that: The cutter (131) is a ceramic material component.