Aluminum alloy forging and pressing block blank machining device

Abstract

The utility model relates to the technical field of forging and pressing block blank machining, in particular to an aluminum alloy forging and pressing block blank machining device which comprises a machining machine table, a supporting seat is fixedly installed at the bottom of the machining machine table, a machining groove is formed in the front side of the top of the machining machine table, and a supporting frame is arranged at the top of the machining machine table. According to the aluminum alloy forging and pressing block blank machining device, the machining machine table, the supporting base, the machining groove, a cleaning plate, a discharging groove, a collecting box, a supporting frame, a hydraulic cylinder, a machining head, a guiding through groove, an adjusting lead screw, a movable block, a second motor, a brush, a scraping plate and a sliding way are used in cooperation, and the brush and the scraping plate move in the direction of the discharging groove; when the chip removing device is used, chips in the machining groove can be directly pushed into the discharging groove, the chips flow into the guiding through groove through guiding of the discharging groove, and finally the cleared chips flow into the collecting box to be collected through guiding of the guiding through groove.

Description

Technical Field

[0001] This utility model relates to the field of forging block blank processing technology, specifically to an aluminum alloy forging block blank processing device. Background Technology

[0002] Aluminum alloys are alloys based on aluminum with the addition of certain amounts of other alloying elements, and belong to the category of light metal materials. In addition to the general properties of aluminum, aluminum alloys have good casting and plastic processing properties, good electrical and thermal conductivity, good corrosion resistance and weldability, and can be used as structural materials. They have wide applications in aerospace, aviation, transportation, construction, electromechanical, light chemical, and daily consumer goods. Aluminum alloy blanks are an important raw material before aluminum alloy processing and forming.

[0003] Chinese Patent No. CN220612164U discloses an aluminum alloy forging blank processing device, which includes a processing machine table. A support frame is fixedly connected to the top of the processing machine table, and a connecting pipe is sleeved inside the support frame. This utility model relates to the field of forging blank processing technology. This aluminum alloy forging blank processing device uses a second telescopic component, a frame, a strip plate, a brush, and positioning pins to clean impurities on the surface of the lower template, ensuring the cleanliness of the lower template.

[0004] Regarding the aforementioned technologies, this device has some shortcomings. In actual use, although the surface of the lower template is cleaned, the cleaned impurities are not effectively removed and remain on the processing machine. This means that although the template is cleaned, dirt and debris still accumulate on the machine surface, requiring further manual cleaning and collection. Therefore, the cleaning function is not perfect and cannot fully meet the demands of modern production for efficient and fully automated cleaning. Thus, it is necessary to provide an aluminum alloy forging block blank processing device to solve the above-mentioned technical problems. Utility Model Content

[0005] The purpose of this invention is to provide an aluminum alloy forging block blank processing device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An apparatus for processing aluminum alloy forged block blanks, comprising:

[0008] A processing machine table, wherein a support base is fixedly installed at the bottom of the processing machine table, a processing groove is opened on the front side of the top of the processing machine table, a support frame is provided on the top of the processing machine table, a hydraulic cylinder is fixedly installed on the top of the support frame, and the driving end of the hydraulic cylinder passes through the support frame and extends to the top of the processing machine table, a processing head is fixedly installed on the driving end of the hydraulic cylinder, and a slide is opened on the rear side of the inner wall of the processing groove.

[0009] An adjusting screw is rotatably installed inside the slide rail. A second motor is fixedly installed on one side inside the slide rail, and the drive end of the second motor is fixedly connected to one end of the adjusting screw. A movable block is sleeved on the outer wall of the adjusting screw, and the movable block is slidably installed inside the slide rail. A cleaning plate is fixedly installed on the front of the movable block, and the cleaning plate is located inside the processing groove. A brush is fixedly installed on the bottom of the cleaning plate.

[0010] A discharge trough is provided on one side of the bottom of the processing tank, and a guide trough is provided on one side of the top of the support base. The top opening of the guide trough is connected to the bottom opening of the discharge trough. The bottom opening of the guide trough is located on one side of the support base, and a collection box is hung on one side of the support base.

[0011] Preferably, rails are fixedly installed on both sides of the top of the processing machine table, and fixed boxes are fixedly installed at the rear ends of the two rails. Threaded rods are rotatably installed inside the two rails, and adjusting blocks are sleeved on the outer walls of the two threaded rods. The adjusting blocks are slidably installed inside the rails, and the two adjusting blocks are respectively fixedly installed below the two sides of the support frame. A drive mechanism is provided inside the fixed box.

[0012] Preferably, the drive mechanism includes a worm gear, which is rotatably mounted inside the fixed box. The rear end of the threaded rod passes through the track and the fixed box in sequence and extends into the interior of the fixed box. Worm wheels are fixedly mounted on the rear ends of both threaded rods, and the worm wheels mesh with the worm gear. A first motor is fixedly mounted on one side of the fixed box, and the drive end of the first motor passes through the fixed box and extends into the interior of the fixed box, where it is fixedly connected to one end of the worm gear.

[0013] Preferably, the adjusting block has a threaded hole that matches the threaded rod, and the adjusting block is threadedly connected to the threaded rod through the threaded hole.

[0014] Preferably, the movable block has a threaded hole adapted to the adjusting screw, and the movable block is threadedly connected to the adjusting screw through the threaded hole.

[0015] Preferably, a scraper is fixedly installed on the bottom of the cleaning plate on one side of the brush.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. This utility model utilizes a processing machine base, support base, processing groove, cleaning plate, discharge groove, collection box, support frame, hydraulic cylinder, processing head, guide groove, adjusting screw, movable block, second motor, brush, scraper, and slide rail in combination. As the brush and scraper move towards the discharge groove, they directly push the debris inside the processing groove into the discharge groove. The debris is then guided by the discharge groove to the guide groove, and finally, guided by the guide groove, the cleaned debris flows into the collection box for collection. Later, the collection box can be removed from the side of the support base for cleaning, greatly reducing manual cleaning workload, improving production efficiency, and automating processing and cleaning, meeting the demands of modern production for efficient and fully automated cleaning.

[0018] 2. This utility model utilizes a track, a fixed box, a first motor, a worm gear, a worm wheel, a threaded rod, and an adjusting block to allow the entire machining mechanism to be moved from above the machining slot. This reduces obstacles during inspection and maintenance, making it easier for operators to inspect and maintain the machining area where the machining slot is located. Furthermore, removing the machining mechanism not only improves the efficiency of maintenance work but also significantly enhances safety during the process, reducing potential risks to operators. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a frontal sectional view of the present invention.

[0021] Figure 3 This is a schematic diagram of the connection structure between the worm and the threaded rod in this utility model;

[0022] Figure 4 This is a schematic diagram of the connection structure between the adjusting screw and the cleaning plate in this utility model;

[0023] Figure 5 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0024] In the diagram: 1. Processing table; 2. Support base; 3. Processing groove; 4. Cleaning plate; 5. Track; 6. Fixing box; 7. First motor; 8. Discharge chute; 9. Collection box; 10. Support frame; 11. Hydraulic cylinder; 12. Processing head; 13. Guide groove; 14. Worm gear; 15. Worm wheel; 16. Threaded rod; 17. Adjusting block; 18. Adjusting screw; 19. Movable block; 20. Second motor; 21. Brush; 22. Scraper; 23. Slide rail. Detailed Implementation

[0025] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0026] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1-5 One embodiment provided by this utility model:

[0030] An apparatus for processing aluminum alloy forged block blanks, comprising:

[0031] A processing machine table 1 is provided. A support base 2 is fixedly installed at the bottom of the processing machine table 1. A processing groove 3 is opened on the front side of the top of the processing machine table 1. A support frame 10 is provided on the top of the processing machine table 1. A hydraulic cylinder 11 is fixedly installed on the top of the support frame 10. The driving end of the hydraulic cylinder 11 passes through the support frame 10 and extends to the top of the processing machine table 1. A processing head 12 is fixedly installed on the driving end of the hydraulic cylinder 11. A slide 23 is opened on the rear side of the inner wall of the processing groove 3.

[0032] An adjusting screw 18 is rotatably installed inside the slide rail 23. A second motor 20 is fixedly installed on one side inside the slide rail 23, and the drive end of the second motor 20 is fixedly connected to one end of the adjusting screw 18. A movable block 19 is sleeved on the outer wall of the adjusting screw 18, and the movable block 19 is slidably installed inside the slide rail 23. A cleaning plate 4 is fixedly installed on the front of the movable block 19, and the cleaning plate 4 is located inside the processing groove 3. A brush 21 is fixedly installed on the bottom of the cleaning plate 4.

[0033] A discharge trough 8 is provided on one side of the bottom of the processing trough 3, and a guide trough 13 is provided on one side of the top of the support base 2. The top opening of the guide trough 13 is connected to the bottom opening of the discharge trough 8. The bottom opening of the guide trough 13 is located on one side of the support base 2, and a collection box 9 is hung on one side of the support base 2.

[0034] Both sides of the top of the processing machine table 1 are fixedly installed with rails 5. The rear ends of the two rails 5 are fixedly installed with fixed boxes 6. Threaded rods 16 are rotatably installed inside the two rails 5. Adjusting blocks 17 are sleeved on the outer walls of the two threaded rods 16 and are slidably installed inside the rails 5. The two adjusting blocks 17 are fixedly installed below the two sides of the support frame 10. The fixed box 6 is equipped with a drive mechanism.

[0035] In one embodiment, the drive mechanism includes a worm gear 14, which is rotatably mounted inside the fixed box 6. The rear end of the threaded rod 16 passes through the track 5 and the fixed box 6 in sequence and extends into the interior of the fixed box 6. Worm wheels 15 are fixedly mounted on the rear ends of both threaded rods 16, and the worm wheels 15 mesh with the worm gear 14. A first motor 7 is fixedly mounted on one side of the fixed box 6, and the drive end of the first motor 7 passes through the fixed box 6 and extends into the interior of the fixed box 6, and is fixedly connected to one end of the worm gear 14.

[0036] In one preferred embodiment, the adjusting block 17 has a threaded hole adapted to the threaded rod 16, and the adjusting block 17 is threadedly connected to the threaded rod 16 through the threaded hole.

[0037] In one embodiment, the movable block 19 has a threaded hole that matches the adjusting screw 18, and the movable block 19 is threadedly connected to the adjusting screw 18 through the threaded hole.

[0038] In one preferred embodiment, a scraper 22 is fixedly installed on the bottom of the cleaning plate 4 on one side of the brush 21 to achieve a more thorough cleaning.

[0039] The working principle of this utility model is as follows: The entire device is controlled by a main control button. Since the equipment matched with the control button is common equipment and belongs to existing common knowledge technology, its electrical connection relationship and specific circuit structure will not be described in detail here. The parts of this device not mentioned are the same as or can be implemented using existing technology. In use, the forging block to be processed is placed inside the processing groove 3 below the processing head 12, and the hydraulic cylinder 11 is controlled to start working. The drive end of the hydraulic cylinder 11 drives the processing head 12 to move vertically. The processing head 12 continuously impacts and processes the forging block. After processing, the forging block is taken out. Then, the second motor 20 is controlled to start working. The drive end of the second motor 20 drives the adjusting screw 18 to rotate. Through the threaded transmission between the adjusting screw 18 and the movable block 19, and The sliding relationship between the movable block 19 and the slide rail 23 allows the movable block 19 to move stably laterally. The movement of the movable block 19 drives the cleaning plate 4 to move, and the cleaning plate 4 drives the brush 21 and scraper 22 to move. As the brush 21 and scraper 22 move towards the discharge trough 8, they directly push the debris inside the processing tank 3 into the discharge trough 8. The debris is then guided by the discharge trough 8 to flow into the guide channel 13. Finally, the debris cleaned out by the guide channel 13 flows into the collection box 9 and is collected. Later, the collection box 9 can be removed from the side of the support base 2 to clean the collected debris, which greatly reduces the amount of manual cleaning, improves production efficiency, and realizes the automation of processing and cleaning, meeting the needs of modern production for efficient and fully automatic cleaning.

[0040] During operation, when a malfunction occurs in the processing area where the processing tank 3 is located, requiring maintenance of the mechanical components in that area, the first motor 7 can be activated. The drive end of the first motor 7 drives the worm gear 14 to rotate. Through the meshing of the worm gear 14 and the worm wheel 15, the two worm wheels 15 rotate synchronously. The rotation of the worm wheels 15 drives the threaded rod 16 to rotate. Through the threaded transmission between the threaded rod 16 and the adjusting block 17, and the sliding relationship between the adjusting block 17 and the track 5, the two adjusting blocks 17 move longitudinally synchronously. The movement of the adjusting blocks 17 drives the support frame 10 to move. The movement of the support frame 10 drives the processing head 12 to move via the hydraulic cylinder 11, allowing the entire processing mechanism to be removed from above the processing tank 3. This design reduces obstacles during maintenance and allows operators to more easily inspect and maintain the processing area where the processing tank 3 is located. Furthermore, removing the processing mechanism not only improves the efficiency of maintenance work but also significantly enhances safety during maintenance, reducing potential risks to operators.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A processing device for aluminum alloy forged block blanks, characterized in that, It includes: A processing machine table (1) is provided with a support base (2) fixedly installed at the bottom of the processing machine table (1). A processing groove (3) is provided on the front side of the top of the processing machine table (1). A support frame (10) is provided on the top of the processing machine table (1). A hydraulic cylinder (11) is fixedly installed on the top of the support frame (10). The driving end of the hydraulic cylinder (11) passes through the support frame (10) and extends to the top of the processing machine table (1). A processing head (12) is fixedly installed on the driving end of the hydraulic cylinder (11). A slide (23) is provided on the rear side of the inner wall of the processing groove (3). An adjusting screw (18) is rotatably installed inside the slide rail (23). A second motor (20) is fixedly installed on one side inside the slide rail (23), and the driving end of the second motor (20) is fixedly connected to one end of the adjusting screw (18). A movable block (19) is sleeved on the outer wall of the adjusting screw (18), and the movable block (19) is slidably installed inside the slide rail (23). A cleaning plate (4) is fixedly installed on the front of the movable block (19), and the cleaning plate (4) is located inside the processing groove (3). A brush (21) is fixedly installed on the bottom of the cleaning plate (4). A discharge trough (8) is provided on one side of the bottom of the processing trough (3), and a guide trough (13) is provided on one side of the top of the support base (2). The top opening of the guide trough (13) is connected to the bottom opening of the discharge trough (8). The bottom opening of the guide trough (13) is located on one side of the support base (2). A collection box (9) is hung on one side of the support base (2).

2. The aluminum alloy forging block blank processing device according to claim 1, characterized in that: The processing machine table (1) has two rails (5) fixedly installed on both sides of the top. The two rails (5) have fixed boxes (6) fixedly installed at their rear ends. The two rails (5) have threaded rods (16) rotatably installed inside. The two threaded rods (16) have adjusting blocks (17) sleeved on their outer walls. The adjusting blocks (17) are slidably installed inside the rails (5). The two adjusting blocks (17) are fixedly installed below the two sides of the support frame (10). The fixed box (6) has a drive mechanism inside.

3. The aluminum alloy forging block blank processing device according to claim 2, characterized in that: The drive mechanism includes a worm (14), which is rotatably mounted inside the fixed box (6). The rear end of the threaded rod (16) passes through the track (5) and the fixed box (6) in sequence and extends into the interior of the fixed box (6). The rear ends of the two threaded rods (16) are fixedly mounted with worm wheels (15), and the worm wheels (15) mesh with the worm (14). A first motor (7) is fixedly mounted on one side of the fixed box (6), and the drive end of the first motor (7) passes through the fixed box (6) and extends into the interior of the fixed box (6) and is fixedly connected to one end of the worm (14).

4. The aluminum alloy forging block blank processing device according to claim 2, characterized in that: The adjusting block (17) has a threaded hole that matches the threaded rod (16), and the adjusting block (17) is threadedly connected to the threaded rod (16) through the threaded hole.

5. The aluminum alloy forging block blank processing device according to claim 1, characterized in that: The movable block (19) has a threaded hole that matches the adjusting screw (18), and the movable block (19) is threadedly connected to the adjusting screw (18) through the threaded hole.

6. The aluminum alloy forging block blank processing device according to claim 1, characterized in that: A scraper (22) is fixedly installed on the bottom of the cleaning plate (4) on one side of the brush (21).

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