Function test tool for assembling vehicle lamp controller

By designing a functional testing fixture for vehicle lighting controllers, the fixture utilizes a drive lifting motor and a suction plate to achieve flexible assembly and power connection of the vehicle lighting controllers, solving the problem of cumbersome testing processes in existing technologies and improving testing efficiency and adaptability.

CN223643560UActive Publication Date: 2025-12-09WUHU ZHONGZHUO INTELLIGENT TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423137486.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-12-09
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

The functional testing process for existing vehicle lighting controllers is cumbersome, making it difficult to achieve flexible and efficient assembly and power connection, resulting in low testing efficiency.

Method used

Design a functional testing fixture that uses a driving lifting motor to control the lifting column and threaded adjusting rod to achieve height adjustment and fixation of the fixture's fixed platform; combined with a driving movable motor and a suction fixing plate, it achieves adsorption fixation and power connection of the vehicle light controller.

Benefits of technology

It improves the assembly flexibility and testing efficiency of the vehicle lighting controller, ensures the normal use of the vehicle lighting controller, and adapts to the tooling requirements of different specifications.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223643560U_ABST
    Figure CN223643560U_ABST
Patent Text Reader

Abstract

The utility model discloses a function test tool for assembling a vehicle lamp controller, which relates to the technical field of vehicle lamp controller assembling and comprises a test controller, a test assembly cabin is fixedly mounted at the bottom end of the back surface of one side of the test controller, and a mounting table is fixedly mounted in one side of the test assembly cabin. A driving lifting motor is fixedly mounted at the bottom end of one side of the mounting table, and a lifting column is movably mounted at the top end of one side of the mounting table. A driving lifting motor is arranged to control a lifting column to stretch out and draw back to adjust the overall height of a tool fixing table, a vehicle lamp controller mounting mechanism fixing tool is directly placed on the tool fixing table to achieve fixing and limiting operation, an adjusting rotary disc rotates to adjust the position of a threaded adjusting rod, and therefore fixing operation of the tool is achieved through an extrusion claw; and the installation flexibility is high, tools of different specifications can be installed, the assembling and using operation of the device is achieved, and the using comprehensiveness of the device is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of vehicle lighting controller assembly technology, and in particular to a functional testing fixture for assembling vehicle lighting controllers. Background Technology

[0002] With the rapid development of the automotive industry both domestically and internationally, automotive lights have evolved from simple illumination to intelligent systems. This transformation has progressed from simply powering on lights to intelligently controlling them, encompassing various functions such as light intensity, on / off frequency, and timing. The core of intelligent control lies in the headlight controller. By integrating and controlling various lights through the headlight controller, complex control functions can be achieved, and the reliability of the lighting electrical components is improved. As a crucial tool for safe driving and lighting in automobiles, functional testing during the development of headlight controllers is extremely important. The usual testing method involves directly connecting the headlight controller to numerous headlight loads via wiring harnesses, sending commands to the controller via a bus tool to control the on / off state of the lights. Then, the headlight functions are manually observed to determine if they meet design requirements, thereby assessing the reliability of the headlight controller. Therefore, we designed a functional testing fixture for assembling headlight controllers. Utility Model Content

[0003] The purpose of this invention is to provide a functional testing fixture for assembling vehicle lighting controllers.

[0004] To solve the above technical problems, this utility model provides the following technical solution: a functional testing fixture for assembling a vehicle lighting controller, comprising a test controller, a test assembly chamber fixedly installed on the bottom of one side of the test controller, an installation platform fixedly installed inside one side of the test assembly chamber, a drive lifting motor fixedly installed on the bottom of one side of the installation platform, a lifting column movably installed on the top of one side of the installation platform, a fixture fixing platform fixedly connected to the top of one side of the lifting column, a threaded adjusting rod movably installed on one side of the fixture fixing platform, a pressing claw rotatably connected to the top of one side of the threaded adjusting rod, an adjusting turntable fixedly connected to the top of the back of one side of the threaded adjusting rod, and a test connecting plate fixedly installed on the inner wall of the test assembly chamber near the test controller, with a test connecting hole opened on one side surface of the test connecting plate.

[0005] Preferably, the connection between the drive lifting motor and the lifting column is a drive connection, the threaded adjusting rod passes through one side surface of the tooling fixing table, the connection between the threaded adjusting rod and the tooling fixing table is a threaded connection, and the extrusion claw is located directly above one side of the tooling fixing table.

[0006] Preferably, an assembly movable arm is fixedly installed on the top of the back side of one side of the test controller. A drive groove is opened inside one side of the assembly movable arm. A drive threaded rod is movably installed inside the drive groove. A sliding adjustment block is movably installed inside the drive groove. A lifting drive motor is fixedly installed on the top of one side of the sliding adjustment block.

[0007] Preferably, a retractable column is fixedly connected to one bottom end of the sliding adjustment block, a telescopic column is telescopically connected to the inside of one bottom end of the retractable column, a suction fixing plate is fixedly connected to the surface of one bottom end of the telescopic column, a suction fixing hole is opened on the bottom surface of the suction fixing plate, a control motor is fixedly installed on one top end of the suction fixing plate, and a drive motor is fixedly installed on the outer wall of one top end of the assembly movable arm.

[0008] Preferably, the connection between the drive motor and the drive threaded rod is a drive connection, the drive threaded rod passes through the interior of the sliding adjustment block, the connection between the drive threaded rod and the sliding adjustment block is a threaded connection, and the connection between the lifting drive motor and the telescopic column is a drive connection.

[0009] Preferably, a control connection line is fixedly connected between the drive lifting motor and the test controller, a data display is fixedly installed on the top of one side of the test controller, a test control console is fixedly installed on the bottom of the front of the test controller, and a main power box is fixedly installed on one side of the test controller.

[0010] Compared with related technologies, the functional testing fixture for assembling vehicle lighting controllers provided by this utility model has the following advantages:

[0011] 1. This utility model provides a functional testing fixture for assembling vehicle light controllers. By setting a drive lifting motor to control the extension and retraction of the lifting column, the overall height of the fixture fixing platform is adjusted. The fixing and limiting operation is achieved by directly placing the vehicle light controller installation mechanism on the fixture fixing platform. The position of the threaded adjusting rod is adjusted by rotating the turntable, thereby using the extrusion claw to achieve the fixing operation of the fixture. The installation is highly flexible and can install fixtures of different specifications to realize the assembly and use of the device, thereby improving the versatility of the device.

[0012] 2. This utility model provides a functional testing fixture for assembling a vehicle lighting controller. It uses a drive motor to directly control the sliding adjustment of the drive threaded rod within the drive groove, and a lifting drive motor to control the extension and retraction height of the telescopic column within the retractable column. The controller is adsorbed and fixed using the suction and fixing holes on the bottom surface of the suction fixing plate. The assembly of the device is achieved by adjusting the position between the suction fixing plate and the fixture fixing table. Electrical connection is established with the vehicle lighting controller using the test connection holes on the test connection plate, enabling testing and ensuring the normal operation of the vehicle lighting controller. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0014] Figure 2 This is a schematic diagram of the tooling fixing device of this utility model;

[0015] Figure 3 This is a schematic diagram of the overall top view of the device from the rear of this utility model;

[0016] Figure 4 This is a bottom view of the overall structure of the device of this utility model.

[0017] The diagram shows the following components: 1. Test controller; 2. Test assembly chamber; 3. Mounting platform; 4. Drive lifting motor; 5. Lifting column; 6. Tooling fixing platform; 7. Threaded adjusting rod; 8. Extrusion claw; 9. Adjusting turntable; 10. Test connecting plate; 11. Test connecting hole; 12. Assembly movable arm; 13. Drive slot; 14. Drive threaded rod; 15. Sliding adjusting block; 16. Lifting drive motor; 17. Retracting column; 18. Telescopic column; 19. Suction fixing plate; 20. Suction fixing hole; 21. Control motor; 22. Drive movable motor; 23. Control connection cable; 24. Data display; 25. Test control console; 26. Main power box. Detailed Implementation

[0018] Example 1:

[0019] Please see Figure 1-4This utility model provides a technical solution: a functional testing fixture for assembling a vehicle headlight controller, including a test controller 1, a test assembly chamber 2 fixedly installed on the bottom of one side of the test controller 1, an installation platform 3 fixedly installed inside one side of the test assembly chamber 2, a drive lifting motor 4 fixedly installed on the bottom of one side of the installation platform 3, a lifting column 5 movably installed on the top of one side of the installation platform 3, a fixture fixing platform 6 fixedly connected to the top of one side of the lifting column 5, a threaded adjusting rod 7 movably installed on one side of the fixture fixing platform 6, a pressing claw 8 rotatably connected to the top of one side of the threaded adjusting rod 7, an adjusting turntable 9 fixedly connected to the top of the back of one side of the threaded adjusting rod 7, a test connecting plate 10 fixedly installed on the inner wall of the test assembly chamber 2 near the test controller 1, a test connecting hole 11 opened on one side surface of the test connecting plate 10, the drive lifting motor 4 and the lifting column 5 are connected by a drive connection, the threaded adjusting rod 7 penetrates one side surface of the fixture fixing platform 6, the threaded adjusting rod 7 and the fixture fixing platform 6 are connected by a thread, and the pressing claw 8 is located directly above one side of the fixture fixing platform 6.

[0020] In the implementation plan, the overall height of the tooling fixing platform 6 is adjusted by controlling the extension and retraction of the lifting column 5 through the drive lifting motor 4. The fixing and limiting operation is achieved by directly placing the vehicle light controller mounting mechanism on the tooling fixing platform 6. The position of the threaded adjusting rod 7 is adjusted by rotating the turntable 9, thereby using the extrusion claw 8 to fix the tooling. The installation is highly flexible and can install tooling of different specifications to realize the assembly and use of the device, thereby improving the overall usability of the device.

[0021] Example 2:

[0022] Please see Figure 1-4This utility model provides a technical solution: a functional testing fixture for assembling a vehicle headlight controller, comprising: an assembly movable arm 12 fixedly mounted on the top of the back side of one side of the test controller 1; a drive groove 13 opened inside one side of the assembly movable arm 12; a drive threaded rod 14 movably mounted inside the drive groove 13; a sliding adjustment block 15 movably mounted inside the drive groove 13; a lifting drive motor 16 fixedly mounted on the top of one side of the sliding adjustment block 15; a retractable column 17 fixedly connected to the bottom of one side of the sliding adjustment block 15; a telescopic column 18 telescopically connected inside the bottom of one side of the retractable column 17; a suction fixing plate 19 fixedly connected to the bottom surface of one side of the telescopic column 18; and a suction fixing hole 20 opened on the bottom surface of the suction fixing plate 19 for suction... A control motor 21 is fixedly installed on one top side of the fixed plate 19. A drive motor 22 is fixedly installed on the outer wall of one top side of the assembled movable arm 12. The drive motor 22 and the drive threaded rod 14 are connected by a drive connection. The drive threaded rod 14 passes through the interior of the sliding adjustment block 15. The drive threaded rod 14 and the sliding adjustment block 15 are connected by a threaded connection. The lifting drive motor 16 and the telescopic column 18 are connected by a drive connection. A control connection line 23 is fixedly connected between the lifting drive motor 4 and the test controller 1. A data display 24 is fixedly installed on the top front side of one side of the test controller 1. A test control console 25 is fixedly installed on the bottom front side of the test controller 1. A main power box 26 is fixedly installed on one side of the test controller 1.

[0023] In the implementation plan, the position of the drive threaded rod 14 inside the drive groove 13 is adjusted by directly controlling the position of the drive motor 22. The telescopic column 18 is extended or retracted inside the retractable column 17 by the lifting drive motor 16. The controller is attached and fixed by suction fixing holes 20 on the bottom surface of the suction fixing plate 19. The assembly of the device is achieved by the position between the suction fixing plate 19 and the tooling fixing table 6. The test connection hole 11 on the test connection plate 10 is used to connect the device to the vehicle light controller for power connection, so as to realize the test and use of the vehicle light controller and ensure the normal use of the vehicle light controller.

[0024] Working principle:

[0025] By setting the drive lifting motor 4 to control the extension and retraction of the lifting column 5 to adjust the overall height of the tooling fixing platform 6, the fixed limit operation is achieved by directly placing the vehicle light controller installation mechanism on the tooling fixing platform 6 to fix the tooling. The position of the adjusting threaded adjusting rod 7 is adjusted by rotating the turntable 9, thereby using the pressing claw 8 to achieve the fixing operation of the tooling. The installation is highly flexible and can install tooling of different specifications to realize the assembly and use of the device and improve the comprehensiveness of the device's use.

[0026] The position of the drive threaded rod 14 inside the drive groove 13 is adjusted by directly controlling the drive motor 22. The telescopic column 18 is extended or retracted inside the retractable column 17 by the lifting drive motor 16. The controller is attached and fixed by suction and fixing holes 20 on the bottom surface of the suction fixing plate 19. The assembly of the device is achieved by the position between the suction fixing plate 19 and the tooling fixing table 6. The test connection hole 11 on the test connection plate 10 is used to connect the device to the vehicle light controller for power connection, so as to realize the test and use of the vehicle light controller and ensure that the vehicle light controller is used normally.

Claims

1. A functional testing fixture for assembling a vehicle lighting controller, comprising a test controller (1), wherein a test assembly chamber (2) is fixedly mounted on the bottom of the back side of one side of the test controller (1), characterized in that: An installation platform (3) is fixedly installed inside one side of the test assembly chamber (2). A drive lifting motor (4) is fixedly installed at the bottom of one side of the installation platform (3). A lifting column (5) is movably installed at the top of one side of the installation platform (3). A tooling fixing platform (6) is fixedly connected to the top of one side of the lifting column (5). A threaded adjusting rod (7) is movably installed on one side of the tooling fixing platform (6). A pressing claw (8) is rotatably connected to the top of one side of the threaded adjusting rod (7). An adjusting turntable (9) is fixedly connected to the top of the back side of one side of the threaded adjusting rod (7). A test connecting plate (10) is fixedly installed on the inner wall of the test assembly chamber (2) near the test controller (1). A test connecting hole (11) is opened on one side surface of the test connecting plate (10).

2. The functional testing fixture for assembling a vehicle lighting controller according to claim 1, characterized in that, The connection between the drive lifting motor (4) and the lifting column (5) is a drive connection. The threaded adjusting rod (7) passes through one side surface of the tooling fixing table (6). The connection between the threaded adjusting rod (7) and the tooling fixing table (6) is a threaded connection. The extrusion claw (8) is located directly above one side of the tooling fixing table (6).

3. The functional testing fixture for assembling a vehicle lighting controller according to claim 1, characterized in that, An assembly movable arm (12) is fixedly installed on the top of the back side of one side of the test controller (1). A drive groove (13) is opened inside one side of the assembly movable arm (12). A drive threaded rod (14) is movably installed inside the drive groove (13). A sliding adjustment block (15) is movably installed inside the drive groove (13). A lifting drive motor (16) is fixedly installed on the top of one side of the sliding adjustment block (15).

4. The functional testing fixture for assembling a vehicle lighting controller according to claim 3, characterized in that, A retractable column (17) is fixedly connected to one bottom end of the sliding adjustment block (15). A telescopic column (18) is telescopically connected to the inside of one bottom end of the retractable column (17). A suction fixing plate (19) is fixedly connected to one bottom end surface of the telescopic column (18). A suction fixing hole (20) is opened on the bottom end surface of the suction fixing plate (19). A control motor (21) is fixedly installed on one top end of the suction fixing plate (19). A drive motor (22) is fixedly installed on the outer wall of one top end of the assembly movable arm (12).

5. A functional testing fixture for assembling a vehicle lighting controller according to claim 4, characterized in that, The connection between the drive motor (22) and the drive threaded rod (14) is a drive connection. The drive threaded rod (14) passes through the interior of the sliding adjustment block (15). The connection between the drive threaded rod (14) and the sliding adjustment block (15) is a threaded connection. The connection between the lifting drive motor (16) and the telescopic column (18) is a drive connection.

6. The functional testing fixture for assembling a vehicle lighting controller according to claim 1, characterized in that, A control connection line (23) is fixedly connected between the drive lifting motor (4) and the test controller (1). A data display (24) is fixedly installed on the top front side of one side of the test controller (1). A test control console (25) is fixedly installed on the bottom front side of the test controller (1). A main power box (26) is fixedly installed on one side of the test controller (1).