Thermal insulation material pressing device

The insulation material pressing device, which combines an adjustment mechanism and a hydraulic cylinder, enables flexible adjustment of material thickness and stability of the pressing process, solving the adjustment and vibration problems of existing devices and improving production efficiency.

CN223643898UActive Publication Date: 2025-12-09WUXI GMS NEW MATERIAL SCI TECH CO LTD
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Patent Information

Application Number
CN202422853582.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-12-09
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

Existing insulation material pressing devices cannot adjust the material thickness, and the pressure is uneven and prone to vibration during the pressing process, which affects the insulation effect and has low production efficiency.

Method used

The system employs an adjustment mechanism and a hydraulic cylinder to achieve precise adjustment and pressing of the material thickness. It also incorporates a buffer spring and a vibrator for vibration reduction and uses a pressure detector to monitor the pressing force in real time.

Benefits of technology

It enables flexible adjustment of material thickness, improves the stability and safety of the pressing process, reduces equipment vibration, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thermal insulation material pressing device which comprises a base and a transfer table, an operation frame is arranged on the base, symmetrical supporting seats are arranged on the front portion and the rear portion of the operation frame, symmetrical guide rods are arranged on the supporting seats, the tops of the guide rods are connected with the operation frame, a downward pressing mechanism is in sliding fit with the guide rods, and a second hydraulic cylinder is connected to the top of the downward pressing mechanism. The second hydraulic cylinder is installed on the top of the operation frame, symmetrical downward pressing bases are arranged at the bottom of the downward pressing mechanism, a forming base is arranged below the transfer table, symmetrical forming cavities are formed in the forming base, adjusting mechanisms are arranged in the forming cavities, the height is adjusted through the adjusting mechanisms, and the bottom of the forming base is fixed to a positioning plate. The press-fit device has the advantages that press-fit operation of multiple sets of materials can be carried out, it is guaranteed that the press-fit process is stable and safe, the forming thickness of the materials is freely adjusted, and the press-fit device is suitable for press-fit operation with different technical requirements.
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Description

Technical Field

[0001] This utility model belongs to the field of thermal insulation material processing technology, and more specifically, it relates to a thermal insulation material pressing device. Background Technology

[0002] Currently, with the increasing demand for thermal insulation in the construction and industrial sectors, the use of thermal insulation materials is becoming increasingly widespread. During the production process, thermal insulation materials often require the pressing of multiple layers together to ensure structural compactness and insulation performance. However, existing pressing devices have several problems. For example, traditional pressing devices can often only press a single specification of insulation material, lacking the flexibility to adjust the pressing thickness; uneven pressure during pressing easily leads to vibration, resulting in excessive local deformation of the insulation material and affecting the insulation effect; moreover, the pressing efficiency is low, making it difficult to meet the needs of large-scale production. Utility Model Content

[0003] In view of the shortcomings of the prior art, the present invention provides a thermal insulation material pressing device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a thermal insulation material pressing device, comprising a base and a transfer platform. A working frame is mounted on the base, with symmetrical support seats positioned at the front and rear of the working frame. Symmetrical guide rods are mounted on the support seats, with the top of the guide rods connected to the working frame. A pressing mechanism is slidably fitted onto the guide rods, with a second hydraulic cylinder connected to the top of the pressing mechanism and mounted on the top of the working frame. Symmetrical pressing seats are positioned at the bottom of the pressing mechanism, with a pressing block at the bottom of each pressing seat. The pressing block has an overall shape resembling a frustum. A forming seat is positioned below the transfer platform, with symmetrical forming cavities within the forming seat. An adjustment mechanism is installed within each forming cavity to adjust the height. The bottom of the forming seat is fixed to a positioning plate, with symmetrical first buffer springs positioned at the bottom of the positioning plate and mounted on the support seats. A shock-absorbing assembly is positioned at the bottom of the positioning plate, with telescopic rods connected to both sides of the bottom of the shock-absorbing assembly. The top of the telescopic rods is connected to the bottom of the transfer platform.

[0005] As an optional solution of this utility model, the pressing mechanism includes a second pressure plate, the top of the second pressure plate is connected to the push-out end of the second hydraulic cylinder, a plurality of second buffer springs are provided below the second pressure plate, the bottom of the second buffer springs are connected to the first pressure plate, the bottom of the first pressure plate is connected to a detection seat, a pressure detector is provided inside the detection seat, the bottom of the detection seat is connected to a transfer platform, and the bottom of the transfer platform is connected and fixed to the pressing seat.

[0006] As an optional solution of this utility model, the adapter, the first pressure plate and the second pressure plate are all provided with symmetrical sliding cylinders on both sides, and the sliding cylinders are slidably fitted on the guide rod.

[0007] As an optional solution of this utility model, the adjustment mechanism includes an adjustment base plate, which is slidably fitted inside the forming seat. A compression block is provided in the center of the adjustment base plate, and symmetrical compression springs are provided on the top of the compression block. The compression springs are fitted into slots inside the forming seat, and a sliding groove is provided between the slots. A sliding rod is slidably fitted inside the sliding groove, and the bottom of the sliding rod is connected to the adjustment base plate. Adjustment screws are installed at both ends of the adjustment base plate through bearings. The adjustment screws are threaded into the forming seat, and the height is adjusted by adjusting the screws.

[0008] As an optional solution of this utility model, the bottom of the adjusting base plate is provided with symmetrical first hydraulic cylinders, which are fixed to the bottom of the transfer platform to further support the height of the adjusting base plate. Symmetrical scale plates are provided on both sides of the forming seat, and the height can be precisely adjusted by means of the scale plates.

[0009] As an optional solution of this utility model, the shock absorption component includes a vibrator, which is fixed to the bottom of the positioning plate. Symmetrical connecting columns are provided at the bottom of the vibrator, and buffer blocks are provided at the bottom of the connecting columns. Telescopic rods are connected to both sides of the buffer blocks.

[0010] This utility model provides a thermal insulation material pressing device, which has the following beneficial effects:

[0011] The height of the base plate is adjusted by adjusting the screw on the forming seat, and precise adjustment is made by using a scale plate. The first hydraulic cylinder provides further positioning and support to improve processing stability. Multiple forming cavities are set up, and the lower pressing seat is driven by the second hydraulic cylinder to press and form the shape. The vibrator combined with the first buffer spring provides rapid vibration reduction to improve pressing stability. The pressure detector in the detection seat detects the overall rebound force after pressing in real time, ensuring high overall operational safety. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a front view of the present invention;

[0014] Figure 3 This is a BB cross-sectional view of the present invention;

[0015] Figure 4 This is a partial enlarged view of the present invention.

[0016] In the diagram: 1. Working frame; 101. Guide rod; 102. Base; 2. Positioning plate; 3. Support seat; 301. First buffer spring; 4. Buffer block; 401. Connecting column; 5. Telescopic rod; 6. Forming seat; 601. Forming cavity; 602. Scale plate; 7. Adjusting base plate; 701. Adjusting screw; 702. Compression block; 703. Compression spring; 704. Slide rod; 705. First hydraulic cylinder; 8. Lower pressure seat; 801. Pressure block; 9. Transfer table; 10. Slide cylinder; 11. Detection seat; 111. Pressure detector; 12. First pressure plate; 121. Second buffer spring; 13. Second hydraulic cylinder; 14. Second pressure plate; 15. Vibrator. Detailed Implementation

[0017] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0018] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] Please see Figures 1 to 4 This utility model provides a technical solution: a thermal insulation material pressing device, including a base 102, a working frame 1 on the base 102, symmetrical support seats 3 at the front and rear of the working frame 1, symmetrical guide rods 101 on the support seats 3, the top of the guide rods 101 connected to the working frame 1, a pressing mechanism slidably fitted on the guide rods 101, a second hydraulic cylinder 13 connected to the top of the pressing mechanism, the second hydraulic cylinder 13 installed on the top of the working frame 1, symmetrical pressing seats 8 at the bottom of the pressing mechanism, and pressing blocks 801 at the bottom of the pressing seats 8, the pressing blocks 801 having an overall shape of a truncated pyramid.

[0021] The pressing mechanism includes a second pressure plate 14, the top of which is connected to the push-out end of a second hydraulic cylinder 13. Multiple second buffer springs 121 are located below the second pressure plate 14, and the bottom of each second buffer spring 121 is connected to a first pressure plate 12. A detection seat 11 is connected to the bottom of the first pressure plate 12, and a pressure detector 111 is installed inside the detection seat 11. A transfer platform 9 is located at the bottom of the detection seat 11, and its bottom is fixedly connected to the pressing seat 8. Real-time pressing detection is performed through the pressure detector 111 inside the detection seat 11 to monitor changes in the pressing force. Symmetrical sliding cylinders 10 are provided on both sides of the transfer platform 9, the first pressure plate 12, and the second pressure plate 14. The sliding cylinders 10 slide on the guide rod 101 to further improve lifting stability. A forming seat 6 is located below the transfer platform 9, and symmetrical forming cavities 601 are provided inside the forming seat 6. An adjustment mechanism is installed inside the forming cavity 601 to adjust the height, thereby adjusting the pressing thickness of the material.

[0022] The adjustment mechanism includes an adjustment base plate 7, which is slidably fitted within the molding seat 6. A compression block 702 is located in the center of the adjustment base plate 7, and symmetrical compression springs 703 are located on the top of the compression block 702. The compression springs 703 are fitted into slots inside the molding seat 6, and sliding grooves are provided between the slots. A sliding rod 704 is slidably fitted within the sliding grooves. The bottom of the sliding rod 704 is connected to the adjustment base plate 7. Adjustment screws 701 are installed at both ends of the adjustment base plate 7 via bearings. The adjustment screws 701 are threaded into the molding seat 6, and the height is adjusted by means of the adjustment screws 701. A symmetrical first hydraulic cylinder 705 is provided at the bottom, and the first hydraulic cylinder 705 is fixed at the bottom of the transfer platform 9 to further support the height of the adjusting base plate 7. A symmetrical scale plate 602 is provided on both sides of the forming seat 6, and the height is precisely adjusted by the scale plate 602. The bottom of the forming seat 6 is fixed on the positioning plate 2. A symmetrical first buffer spring 301 is provided at the bottom of the positioning plate 2. The first buffer spring 301 is provided on the support base 3. A shock-absorbing component is provided at the bottom of the positioning plate 2. Telescopic rods 5 are connected to both sides of the bottom of the shock-absorbing component. The top of the telescopic rods 5 is connected to the bottom of the transfer platform 9.

[0023] The vibration damping assembly includes a vibrator 15, which is fixed to the bottom of the positioning plate 2. Symmetrical connecting columns 401 are provided at the bottom of the vibrator 15, and buffer blocks 4 are provided at the bottom of the connecting columns 401. Telescopic rods 5 are connected to both sides of the buffer blocks 4. When the second hydraulic cylinder 13 presses down, the transfer platform 9 drives the lower pressure seat 8 to press down, starting the vibrator 15 in conjunction with the first buffer spring 301 for vibration damping and isolation, so as to protect mechanical equipment and structures from damage caused by vibration. It also helps to improve the operational stability of the equipment and extend its service life. The vibrator 15 generates vibration, and the spring absorbs and isolates these vibrations through its elastic properties.

[0024] The specific usage and function of this embodiment are as follows: First, according to the material processing technology requirements, adjust the adjusting screw 701 to adjust the height of the adjusting base plate 7. Combined with the scale plate 602, make precise adjustments. After the height is positioned, start the first hydraulic cylinder 705 for further positioning and support. Then, place the material in the forming cavity 601 and start the second hydraulic cylinder 13 to drive the lower pressing seat 8 under the transfer table 9 to press quickly. During this period, start the vibrator 15 and combine it with the first buffer spring 301 to quickly reduce vibration and improve the pressing stability. The pressure detector 111 in the detection seat 11 detects the overall rebound force after pressing in real time, thereby calculating the pressing force. The overall operation is highly safe.

[0025] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A thermal insulation material pressing device, characterized in that: The utility model provides a work frame, including base (102) and adapter platform (9), be provided with work frame (1) on base (102), work frame (1) is provided with symmetrical support seat (3) front and back, symmetrical guide rod (101) is provided on support seat (3), guide rod (101) top connects work frame (1), the lower pressing mechanism of sliding fit is provided on guide rod (101), the second hydraulic cylinder (13) is connected to the top of lower pressing mechanism, the second hydraulic cylinder (13) is installed at work frame (1) top, symmetrical lower pressing seat (8) is provided at the bottom of lower pressing mechanism, the pressing block (801) is provided at the bottom of lower pressing seat (8), the overall shape of pressing block (801) is four prism platform, the profile seat (6) is provided below adapter platform (9), symmetrical profile cavity (601) is provided in profile seat (6), the adjusting mechanism is provided in profile cavity (601), and the height is adjusted through adjusting mechanism, the profile seat (6) bottom is fixed on locating plate (2), symmetrical first buffer spring (301) is provided at the bottom of locating plate (2), first buffer spring (301) is provided on support seat (3), the shock attenuation subassembly is provided at the bottom of locating plate (2), the telescopic rod (5) is connected to both sides of shock attenuation subassembly bottom, and the bottom of telescopic rod (5) is connected adapter platform (9).

2. The device according to claim 1, wherein: The lower pressing mechanism includes second pressing plate (14), the second pressing plate (14) top connects the second hydraulic cylinder (13) push end, a plurality of second buffer spring (121) are provided below second pressing plate (14), the second buffer spring (121) bottom connects first pressing plate (12), the detection seat (11) is connected to the bottom of first pressing plate (12), the pressure detector (111) is provided in detection seat (11), the detection seat (11) bottom is connected with adapter platform (9), and the adapter platform (9) bottom is connected with lower pressing seat (8) and is fixed.

3. The device according to claim 1, wherein: The both sides of adapter platform (9), first pressing plate (12) and second pressing plate (14) are provided with symmetrical slide cylinder (10), and the slide cylinder (10) is slidingly fitted on the guide rod (101).

4. The device according to claim 1, wherein: The adjusting mechanism includes adjusting bottom plate (7), and the adjusting bottom plate (7) is slidingly fitted in the profile seat (6); the adjusting bottom plate (7) is provided with a compression block (702) in the center; the compression block (702) is provided with symmetrical compression springs (703) on the top; the compression springs (703) are fitted in the clamping grooves in the profile seat (6), and a sliding groove is arranged between the clamping grooves; the sliding groove is slidingly fitted with a sliding rod (704); the sliding rod (704) is connected to the adjusting bottom plate (7) at the bottom; the adjusting bottom plate (7) is provided with adjusting screws (701) at both ends through bearings; the adjusting screws (701) are screw-fitted in the profile seat (6); and the height is adjusted through the adjusting screws (701).

5. The device according to claim 4, wherein: The adjusting bottom plate (7) is provided with symmetrical first hydraulic cylinders (705) at the bottom, the first hydraulic cylinders (705) are fixed at the bottom of the adapter table (9), and the height of the adjusting bottom plate (7) is further supported, and the profiled seat (6) is provided with symmetrical scale plates (602) at both sides, so that the height is accurately adjusted through the scale plate (602).

6. The device according to claim 1, wherein: The damping assembly comprises a vibrator (15) fixed at the bottom of the positioning plate (2), the vibrator (15) is provided with symmetrical connecting columns (401) at the bottom, the connecting columns (401) are provided with buffer blocks (4) at the bottom, and the buffer blocks (4) are connected with telescopic rods (5) at both sides.