Automatic hinge boxing device
By designing an automatic hinge packing device, the problems of large size and high cost of existing packing machines have been solved, achieving efficient and stable packaging of hinges, reducing production costs and improving automation.
Patent Information
- Application Number
- CN202520119780.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Existing case packing machines are large in size, costly, and inconvenient to transport. They cannot be used for packaging boxes of different sizes and heights. Furthermore, the hinges are prone to shaking during the packaging process, occupy a lot of space, and are unstable. Existing case packing machines cannot grab multiple hinges at once.
An automatic packing device for hinges was designed, including a feeding mechanism, a dispensing mechanism, and a packing mechanism. By utilizing a transfer component, a lifting component, and a support positioning component, the device achieves automated positioning and neat arrangement of the hinges. The device adopts a multi-level spatial layout to reduce the floor space and improve packing efficiency.
It achieves efficient and stable packaging of hinges, reduces wear and tear, lowers production costs, increases automation, reduces labor intensity for workers, and ensures that hinges are neatly arranged inside the packaging box.
Smart Images

Figure CN223645165U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hinge packing technology, and in particular to an automatic packing device for hinges. Background Technology
[0002] A hinge is a mechanical device used to connect two relatively independent solids and allow them to rotate relative to each other. Hinges are very common furniture door connectors, utilizing the principle of movable hinges to allow the door to open or close around an axis. A hinge is mainly assembled from components such as a cup, four-hole bracket, arm, base, U-shaped pin, inner strip assembly, torsion spring, plastic tube, and several rivets and screws. The main body of a hinge is generally made of iron or stainless steel.
[0003] A case packer is a device that semi-automatically or automatically packs unpackaged or small-packaged products into boxes. Its working principle involves packing products into boxes in a specific arrangement and quantity. Existing case packers are large in size, costly, inconvenient to transport, require a large footprint, and have slow packing speeds, severely limiting their effectiveness. Furthermore, existing case packers cannot quickly adapt to boxes of various sizes and heights. Due to the inherent structural characteristics of hinges, which have multiple sharp edges, they cannot be directly used with existing case packers, nor can they simultaneously grip multiple hinges and place them into the box.
[0004] In the process of packaging hinges, the existing technology generally involves sealing the hinges in a bag and then using gravity to make the hinges fall into the packaging box and disperse freely. This method not only takes up a lot of space, but also does not pack tightly enough and is unstable. During subsequent storage and transportation, the hinges are prone to shaking and scratching each other. Because the edges of the hinges are relatively sharp, they are easy to damage the packaging bag. Utility Model Content
[0005] The technical problem to be solved by this utility model embodiment is to provide an automatic packing device for hinges.
[0006] To solve the above technical problems, an embodiment of the present utility model provides an automatic packing device for hinges, which includes a feeding mechanism, a discharging mechanism, and a box feeding mechanism. The feeding mechanism is arranged on one side of the discharging mechanism. The discharging mechanism includes a transfer component and a lifting component. The transfer component is arranged on the lifting component. The feeding mechanism has a push plate component. The push plate component pushes the hinges on the feeding mechanism into the transfer component. The box feeding mechanism is arranged below the discharging mechanism. The box feeding mechanism has a support and positioning component. The lifting component is arranged above the support and positioning component. The support and positioning component positions and撑开 the packing box on the box feeding mechanism; the transfer component carries the hinges pushed by the push plate component and descends and releases them into the packing box撑开 by the support and positioning component, and cooperates with the movement of the box feeding mechanism to stack and pack.
[0007] Further, the transfer component includes a guiding piece and a rotatably arranged carrying plate. The carrying plate has a notch for the guiding piece to pass through. The guiding piece is fixedly arranged above the carrying plate. The guiding piece is used to guide the hinges to be arranged in the packing box.
[0008] Further, the lifting component includes a sliding sleeve and a lifting slide rail. The lifting slide rail is fixedly arranged above the box feeding mechanism. The transfer component is slidably arranged on the lifting slide rail through the sliding sleeve.
[0009] Further, the feeding mechanism further includes a hinge conveying line and an output waiting plate arranged on one side of the output end of the hinge conveying line. The output waiting plate includes a first waiting area and a second waiting area. The push plate component is telescopically arranged on the other side of the output end of the hinge conveying line. The push plate component includes a first push plate and a second push plate. The first push plate first pushes the hinges on the output end of the hinge conveying line into the first waiting area. Telescopically arranged auxiliary push plates can be arranged on both sides of the first waiting area. The auxiliary push plates assist the first push plate to further push the hinges in the first waiting area into the second waiting area. The second push plate pushes the hinges in the second waiting area into the carrying plate.
[0010] Further, the output waiting plate is in a "convex" shape. The first waiting area is adjacent to the second waiting area. The width of the outlet of the second waiting area matches the width of the carrying plate.
[0011] Further, the feeding mechanism further includes an input conveying line arranged on one side of the input end of the hinge conveying line. An input push plate is telescopically arranged on one side of the input conveying line. The input push plate pushes the hinges on the output end of the input conveying line onto the hinge conveying line.
[0012] It should be noted that there is an unclear expression "撑开" in the original text. It is recommended to check and clarify the accurate technical term for a more precise translation.Furthermore, the box feeding mechanism also includes a first box conveyor line and a second box conveyor line, with the output end of the first box conveyor line adjacent to the input end of the second box conveyor line.
[0013] Furthermore, the output end of the first packaging box conveyor line is provided with a box pushing assembly. The box pushing assembly includes a support member, a box pushing slide rail, and a pushing elastic member fixedly disposed on the box pushing slide rail. The box pushing slide rail is slidably disposed on the support member. The box pushing slide rail cooperates with the support member to slide, so that the pushing elastic member pushes the packaging box on the first packaging box conveyor line to the second packaging box conveyor line.
[0014] Furthermore, the support and positioning component is disposed on the first packaging box conveyor line. The support and positioning component includes support platforms disposed on both sides of the first packaging box conveyor line and extension strips rotatably disposed on the support platforms. A box-supporting plate is disposed at the end of the extension strip, and the box-supporting plate is used to support the packaging box.
[0015] Furthermore, the support and positioning assembly also includes four positioning plates, which are retractably mounted on the support platform. The positioning plates are L-shaped, and the four positioning plates extend simultaneously to clamp the four opposite corners of the packaging box, thereby positioning the packaging box.
[0016] Implementing the embodiments of this utility model has the following beneficial effects:
[0017] The bearing plate reduces the pressure on the hinge during movement, avoids wear on the hinge during transfer, and ensures the integrity of the hinge. The bearing plate rotates, and the hinge is placed into the preset position of the packaging box along the guide plate.
[0018] The feeding mechanism and the support positioning component work together to place the hinges one by one into the preset position, so that the hinges in the packaging box are neatly and horizontally arranged. The guide plate can guide the hinges to be placed into the packaging box smoothly, reducing damage caused by the collision between the hinges.
[0019] The first pusher plate simultaneously moves two hinges from the hinge conveyor line to the first waiting area. At the same time, the second pusher plate moves the two hinges originally in the second waiting area to the carrier plate. Then, the auxiliary pusher plate presses the two hinge packaging bags closer together, and the first pusher plate then moves them from the first waiting area to the second waiting area.
[0020] The feeding mechanism and the box feeding mechanism are set up in an upper and lower space, which takes up little space. After the positioning plate fixes the packaging box, the box support plate opens the packaging box, and the feeding mechanism puts the hinged packaging bag in sequence. The automation level is high, which reduces the labor intensity of workers, improves the packing efficiency, and reduces the production cost. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model. Figure 1 ;
[0022] Figure 2 This is a schematic diagram of the overall structure of an embodiment of the present utility model. Figure 2 ;
[0023] Figure 3 This is a schematic diagram of the existing hinge structure;
[0024] Figure 4 This is a schematic diagram of the feeding mechanism and the unloading mechanism of this utility model embodiment;
[0025] Figure 5 This is a schematic diagram of the pusher assembly and transfer assembly according to an embodiment of the present invention;
[0026] Figure 6 This is another schematic diagram of the pusher plate assembly and auxiliary pusher plate according to an embodiment of the present invention;
[0027] Figure 7 This is a schematic diagram of the structure of the output waiting plate according to an embodiment of the present invention;
[0028] Figure 8 This is a schematic diagram of the structure of the transfer component according to an embodiment of the present invention;
[0029] Figure 9 This is a schematic diagram of the box feeding mechanism according to an embodiment of the present utility model;
[0030] Figure 10 This is a structural schematic diagram of the support positioning component and the first packaging box conveyor line according to an embodiment of the present invention;
[0031] Figure 11 This is a schematic diagram of the structure of the second packaging box conveyor line and the box pushing assembly according to an embodiment of this utility model;
[0032] In the picture:
[0033] 1. Feeding mechanism; 11. Push plate assembly; 111. First push plate; 112. Second push plate; 12. Hinge conveyor line; 13. Output waiting plate; 131. First waiting area; 132. Second waiting area; 14. Auxiliary push plate; 15. Input conveyor line; 16. Input push plate; 2. Unloading mechanism; 21. Transfer assembly; 211. Guide plate; 212. Bearing plate; 213. Notch; 22. Lifting assembly; 221. Sliding kit; 222. Lifting slide rail; 3. Box feeding mechanism; 31. Support and positioning assembly; 311. Support platform; 312. Extension strip; 313. Box support plate; 314. Positioning plate; 32. First packaging box conveyor line; 33. Second packaging box conveyor line; 34. Pushing assembly; 341. Support component; 342. Pushing slide rail; 343. Pushing elastic component; 4. Hinge. Detailed Implementation
[0034] To make the objectives, technical solutions and advantages of this utility model clearer, the utility model will be described in further detail below with reference to the accompanying drawings.
[0035] like Figure 1-11 As shown, an automatic packing device for hinges includes a feeding mechanism 1, a dispensing mechanism 2, and a box feeding mechanism 3. The feeding mechanism 1 is located on one side of the dispensing mechanism 2. The dispensing mechanism 2 includes a transfer component 21 and a lifting component 22. The transfer component 21 is located on the lifting component 22. The feeding mechanism 1 has a push plate component 11, which pushes the hinge 4 on the feeding mechanism 1 into the transfer component 21. The box feeding mechanism 3 is located below the dispensing mechanism 2. The box feeding mechanism 3 has a support and positioning component 31. The lifting component 22 is located above the support and positioning component 31. The support and positioning component 31 positions and opens the packaging box on the box feeding mechanism 3. The transfer component 21 carries the hinge 4 pushed by the push plate component 11 and lowers to release it into the packaging box opened by the support and positioning component 31, and cooperates with the movement of the box feeding mechanism 3 to stack and pack the boxes.
[0036] like Figure 4-7As shown, the feeding mechanism 1 also includes a hinged conveyor line 12 and an output waiting plate 13 disposed on one side of the output end of the hinged conveyor line 12. The output waiting plate 13 includes a first waiting area 131 and a second waiting area 132. The push plate assembly 11 is telescopically disposed on the other side of the output end of the hinged conveyor line 12. The push plate assembly 11 includes a first push plate 111 and a second push plate 112. The first push plate 111 first pushes the hinge 4 on the output end of the hinged conveyor line 12 into the first waiting area 131. Auxiliary push plates 14 can be telescopically disposed on both sides of the first waiting area 131. The auxiliary push plates 14 assist the first push plate 111 in pushing the hinge 4 in the first waiting area 131 into the second waiting area 132. The second push plate 112 pushes the hinge 4 in the second waiting area 132 into the carrier plate 212. The output waiting plate 13 is convex in shape, with the first waiting area 131 adjacent to the second waiting area 132. The outlet width of the second waiting area 132 matches the width of the carrying plate 212. The feeding mechanism 1 also includes an input conveyor line 15 located on one side of the input end of the hinge conveyor line 12. An input push plate 16 is retractably provided on one side of the input conveyor line 15. The input push plate 16 pushes the hinges 4 on the output end of the input conveyor line 15 onto the hinge conveyor line 12. The first push plate 111 simultaneously pushes two hinges 4 from the hinge conveyor line 15 into the first waiting area 131. At the same time, the second push plate 112 pushes the two hinges 4 originally in the second waiting area 132 into the carrying plate 212. Then, the auxiliary push plate 14 presses the two hinged packaging bags closer together, and the first push plate 111 then moves them horizontally from the first waiting area 131 into the second waiting area 132.
[0037] like Figure 4 and 8 As shown, the transfer assembly 21 includes a guide plate 211 and a rotatably mounted carrier plate 212. The carrier plate 212 has a notch 213 through which the guide plate 211 passes. The guide plate 211 is fixedly mounted above the carrier plate 212 and is used to guide the hinges 4 to be arranged and placed inside the packaging box. The lifting assembly 22 includes a sliding kit 221 and a lifting slide rail 222. The lifting slide rail 222 is fixedly mounted above the box feeding mechanism 3, and the transfer assembly 21 is slidably mounted on the lifting slide rail 222 via the sliding kit 221. The bearing plate 212 reduces the pressure on the hinge 4 during movement, avoids wear on the hinge 4 during transfer, and ensures the integrity of the hinge 4. The bearing plate 212 rotates, and the hinge 4 is placed into the preset position of the packaging box along the guide plate 211. The feeding mechanism 2 and the support positioning component 31 cooperate to put the hinge 4 into the preset position one by one, so that the hinge 4 in the packaging box is neatly and horizontally arranged. The guide plate 211 can guide the hinge 4 to be placed smoothly into the packaging box, reducing the damage caused by the collision of the hinge 4 with each other.
[0038] like Figure 9-11As shown, the support and positioning assembly 31 is disposed on the first packaging box conveyor line 32. The support and positioning assembly 31 includes support platforms 311 disposed on both sides of the first packaging box conveyor line 32 and extension bars 312 rotatably disposed on the support platforms 311. The end of the extension bar 312 is provided with a box-supporting plate 313, which is used to open the packaging box. The support and positioning assembly 31 also includes four positioning plates 314, which are telescopically disposed on the support platforms 311. The positioning plates 314 are "L" shaped, and the four positioning plates 314 extend simultaneously to clamp the four opposite corners of the packaging box, positioning the packaging box. The box feeding mechanism 3 also includes the first packaging box conveyor line 32 and the second packaging box conveyor line 33. The output end of the first packaging box conveyor line 32 is adjacent to the input end of the second packaging box conveyor line 33. The output end of the first packaging box conveyor line 32 is equipped with a box-pushing assembly 34. The box-pushing assembly 34 includes a support member 341, a box-pushing slide rail 342, and a pushing elastic member 343 fixedly mounted on the box-pushing slide rail 342. The box-pushing slide rail 342 is slidably mounted on the support member 341, and the box-pushing slide rail 342 and the support member 341 are slidably engaged, so that the pushing elastic member 343 pushes the packaging boxes on the first packaging box conveyor line 32 to the second packaging box conveyor line 33. The feeding mechanism 1 and the box-feeding mechanism 3 are arranged in an upper and lower space, which occupies a small area. After the positioning plate 314 fixes the packaging box, the box-supporting plate 313 opens the packaging box, and the material-discharging mechanism 2 sequentially puts in the hinged packaging bags. The degree of automation is high, which reduces the labor intensity of workers, improves the box-packing efficiency, and reduces production costs.
[0039] Of course, the above embodiments are only for illustrating the technical concept and features of this utility model, and their purpose is to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be used to limit the protection scope of this utility model. All modifications made in accordance with the spirit and essence of the main technical solution of this utility model should be covered within the protection scope of this utility model.
Claims
1. An automatic packing device for hinges, characterized in that, The feeding mechanism includes a feeding mechanism (1), a discharging mechanism (2), and a box feeding mechanism (3). The feeding mechanism (1) is located on one side of the discharging mechanism (2). The discharging mechanism (2) includes a transfer assembly (21) and a lifting assembly (22). The transfer assembly (21) is located on the lifting assembly (22). The feeding mechanism (1) has a pusher assembly (11). The pusher assembly (11) pushes the hinge (4) on the feeding mechanism (1) into the transfer assembly (21). The box feeding mechanism (3) is located on... Below the feeding mechanism (2), the box feeding mechanism (3) has a support and positioning component (31), and the lifting component (22) is located above the support and positioning component (31). The support and positioning component (31) positions and opens the packaging box on the box feeding mechanism (3). The transfer component (21) carries the hinge (4) pushed by the push plate component (11) down and releases it into the packaging box opened by the support and positioning component (31), and stacks and packs the boxes in cooperation with the movement of the box feeding mechanism (3).
2. The automatic packing device for hinges according to claim 1, characterized in that, The transfer assembly (21) includes a guide plate (211) and a rotatably mounted carrier plate (212). The carrier plate (212) has a notch (213) through which the guide plate (211) passes. The guide plate (211) is fixedly mounted above the carrier plate (212) and is used to guide the hinges (4) to be arranged and placed inside the packaging box.
3. The automatic packing device for hinges according to claim 1, characterized in that, The lifting assembly (22) includes a sliding kit (221) and a lifting slide rail (222). The lifting slide rail (222) is fixedly disposed above the box feeding mechanism (3). The transfer assembly (21) is slidably disposed on the lifting slide rail (222) through the sliding kit (221).
4. An automatic packing device for hinges according to claim 2, characterized in that, The feeding mechanism (1) further includes a hinged conveyor line (12) and an output waiting plate (13) disposed on one side of the output end of the hinged conveyor line (12). The output waiting plate (13) includes a first waiting area (131) and a second waiting area (132). The pusher assembly (11) is telescopically disposed on the other side of the output end of the hinged conveyor line (12). The pusher assembly (11) includes a first pusher plate (111) and a second pusher plate (112). The first pusher plate (111) pushes the hinged conveyor line (12)... 12) The hinge (4) on the output end is first pushed into the first waiting area (131). The first waiting area (131) can be extended and retracted on both sides of the auxiliary push plate (14). The auxiliary push plate (14) assists the first push plate (111) to push the hinge (4) in the first waiting area (131) into the second waiting area (132). The second push plate (112) pushes the hinge (4) in the second waiting area (132) into the bearing plate (212).
5. An automatic packing device for hinges according to claim 4, characterized in that, The output waiting material plate (13) is in a "convex" shape. The first waiting material area (131) is adjacent to the second waiting material area (132), and the outlet width of the second waiting material area (132) matches the width of the carrier plate (212).
6. An automatic packing device for hinges according to claim 4, characterized in that, The feeding mechanism (1) further includes an input conveyor line (15) arranged on one side of the input end of the hinge conveyor line (12). An input push plate (16) is telescopically arranged on one side of the input conveyor line (15). The input push plate (16) pushes the hinge (4) on the output end of the input conveyor line (15) onto the hinge conveyor line (12).
7. An automatic packing device for hinges according to claim 1, characterized in that, The box feeding mechanism (3) further includes a first packing box conveyor line (32) and a second packing box conveyor line (33). The output end of the first packing box conveyor line (32) is adjacent to the input end of the second packing box conveyor line (33).
8. An automatic packing device for hinges according to claim 7, characterized in that, A box pushing component (34) is arranged at the output end of the first packing box conveyor line (32). The box pushing component (34) includes a support member (341), a box pushing slide rail (342), and a pushing elastic member (343) fixedly arranged on the box pushing slide rail (342). The box pushing slide rail (342) is slidably arranged on the support member (341), and the box pushing slide rail (342) is in sliding fit with the support member (341), so that the pushing elastic member (343) pushes the packing box on the first packing box conveyor line (32) onto the second packing box conveyor line (33).
9. An automatic packing device for hinges according to claim 7, characterized in that, The support and positioning component (31) is arranged on the first packing box conveyor line (32). The support and positioning component (31) includes support platforms (311) arranged on both sides of the first packing box conveyor line (32) and extension bars (312) rotatably arranged on the support platforms (311). A box supporting plate (313) is arranged at the end of the extension bar (312), and the box supporting plate (313) is used for撑开 the packing box.
10. An automatic packing device for hinges according to claim 9, characterized in that, The support and positioning component (31) further includes four positioning plates (314). The positioning plates (314) are telescopically arranged on the support platforms (311). The positioning plates (314) are in an "L" shape. The four positioning plates (314) simultaneously extend out to clamp the four diagonals of the packing box to position the packing box.