Rotor shaping stacker crane

By designing a rotor shaping and palletizing machine, a cylinder-driven limit block and pressure block are used to automatically press the rotor. Combined with elastic buffer, the problems of low efficiency and insufficient precision caused by manual fixing are solved, realizing the automation and efficient and precise processing of rotor shaping and palletizing.

CN223645716UActive Publication Date: 2025-12-09FREEWON CHINA CO LTD
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Patent Information

Application Number
CN202520217459.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-12-09
Estimated Expiration
2035-02-12

AI Technical Summary

Technical Problem

In existing technologies, rotors need to be manually fixed before shaping, which leads to worker fatigue, low efficiency, and difficulty in ensuring the stability and precision of the rotor during processing.

Method used

A rotor shaping and palletizing machine was designed, comprising a processing table, a sorting component, a material picking component, a fixing component, a pre-pressing mechanism, and a limiting mechanism. The machine uses a cylinder to drive the limiting block and the pressure block to automatically press and limit the rotor, combined with elastic buffers to prevent rotor damage and slippage.

Benefits of technology

Automated fixing is achieved, which improves the efficiency and accuracy of rotor shaping and stacking processes, reduces manual operation, and ensures the stability and quality of rotors in subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rotor machining, in particular to a rotor shaping stacker crane which mainly comprises a machining table, a sorting assembly arranged on one side of the machining table, a material taking assembly and a fixing assembly arranged on the top face of the machining table, and a pre-pressing mechanism arranged above the machining table and comprising a supporting frame fixedly installed on the top face of the machining table. An air cylinder is arranged on one side of the supporting frame, a pressing block is arranged below the air cylinder, the pre-pressing mechanism is used for pressing the rotor, and the limiting mechanism is arranged above the fixing assembly. The air cylinder is started to drive the limiting block, the limiting frame, the moving frame and the pressing block to move downwards, when the pressing block presses the rotor downwards, the first elastic piece buffers the connecting plate, the connecting plate buffers the pressing block, when the pressing block presses the rotor, the rotor is not prone to being damaged, meanwhile, the whole process is driven through the air cylinder, manual pressing is not needed, and the working efficiency is improved. The machining speed cannot be reduced, and the working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to rotor processing technical field, concretely is a rotor shaping and stacking machine. BACKGROUND

[0002] Rotor refers to the rotating part of motor, turbine or pump and other rotary machinery, it is usually supported by bearing, is the main rotating component in power machinery and working machinery, and the rotor shaping and stacking machine is a kind of equipment specially used to shape rotor and stack the shaped rotor on pallet or other carrier according to preset mode.This kind of equipment combines two functions of shaping and stacking, has important significance in improving production efficiency, guaranteeing product quality and saving labor cost.

[0003] However, before shaping the rotor, the rotor needs to be pressed flat and fixed on a specific assembly to ensure that it remains stable during subsequent processing, guarantee the quality and precision of the rotor, at present, this process mostly relies on manual operation, workers need to use tools or equipment to press and fix the rotor on the fixed assembly, long time work, workers are prone to fatigue and work speed reduction, thereby reducing work efficiency. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a rotor shaping and stacking machine to solve the problems in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A rotor shaping and stacking machine, comprising: a processing table, one side of the processing table is provided with a sorting assembly, and the top surface of the processing table is provided with a material taking assembly and a fixing assembly;

[0007] A pre-pressing mechanism is arranged above the processing table, the pre-pressing mechanism comprises a support frame fixedly installed on the top surface of the processing table, a cylinder is arranged on one side of the support frame, and a pressing block is arranged below the cylinder, and the pre-pressing mechanism is used for pressing the rotor;

[0008] A limiting mechanism is arranged above the fixing assembly, and the limiting mechanism comprises limiting plates located on both sides of the pressing block, L-shaped plates are fixedly installed on the top surfaces of the limiting plates, and the limiting mechanism is used for limiting the rotor.

[0009] Preferably, the top surface of the processing table is provided with a flattening assembly, one side of the processing table is provided with a stacking assembly and a lifting assembly.

[0010] Preferably, the support frame is fixedly installed with a fixing frame at one end, the fixing frame is fixedly installed with a fixing plate on the side surface, the limiting block is slidably installed on the inner wall of the fixing frame, the top surface of the fixing frame is fixedly connected with the bottom surface of the cylinder, and one end of the cylinder is fixedly connected with the top surface of the limiting block.

[0011] Preferably, the limiting block is fixedly installed with a limiting frame on the side, the inner wall of the limiting frame is slidably connected with the side of the fixed plate, the side of the limiting frame is fixedly installed with a moving frame, and the inner wall of one side of the moving frame is fixedly installed with a limiting strip.

[0012] Preferably, the outer wall of the limiting strip is slidably installed with a limiting sleeve, the side of the limiting sleeve is fixedly connected with the side of the pressing block, and the bottom surface of the pressing block is fixedly installed with a rubber pad.

[0013] Preferably, the top surface of the pressing block is fixedly installed with a connecting plate, the top surface of the connecting plate is slidably installed with a connecting plate, and the top surface of the connecting plate is fixedly installed with a connecting plate.

[0014] Preferably, the bottom surface of the pressing block is fixedly installed with a rubber pad, the top surface of the connecting plate is slidably installed with a connecting plate, and the top surface of the connecting plate is fixedly installed with a connecting plate.

[0015] Preferably, the top surface of the pressing block is fixedly installed with a connecting plate, the top surface of the connecting plate is slidably installed with a connecting plate, and the top surface of the connecting plate is fixedly installed with a connecting plate.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] The utility model discloses a cylinder is opened, drives limiting block, limiting frame, moving frame and pressing block to move down, and when pressing block presses rotor, buffering is carried out to connecting plate through elastic piece no.

[0018] When the pressing block presses the rotor, the limiting plate limits the outer wall of the rotor, so that the rotor is not easy to slip and deviate when being pressed and fixed, ensuring the accuracy of the rotor fixation. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the three -dimensional structure schematic diagram of the utility model;

[0020] Figure 2 It is the three -dimensional structure schematic diagram of the utility model's pressing block;

[0021] Figure 3 It is the three -dimensional structure explosion drawing of the moving frame of the utility model;

[0022] Figure 4 For the utility model Figure 3 A place of enlargement view in the middle;

[0023] Figure 5 For the utility model's mobile block place the three-dimensional structure explosion map.

[0024] In the drawing:

[0025] 1, processing platform;101, sorting assembly;102, take material assembly;103, fixed assembly;104, leveling assembly;105, stacking assembly;106, lifting assembly;

[0026] 2, pre-pressing mechanism;201, support frame;202, fixed frame;203, fixed plate;204, air cylinder;205, limit block;206, limit frame;207, moving frame;208, limit strip;209, limit sleeve;210, pressing block;211, rubber pad;212, connecting plate;213, adjusting bolt;214, slide rod;215, round plate;216, elastic piece one;

[0027] 3, limiting mechanism;301, moving groove;302, L-shaped plate;303, elastic piece two;304, limit plate;305, moving block. DETAILED DESCRIPTION

[0028] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The technical solutions in the embodiments of the present application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0029] In order to enable the persons skilled in the art to better understand the present application scheme, the technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without creative labor should belong to the protection scope of the present application.

[0030] As Figures 1-5 shown, the present application provides a rotor shaping and stacking machine, which comprises a processing platform 1, the processing platform 1 is provided with a sorting assembly 101 on one side, and the processing platform 1 is provided with a material taking assembly 102 and a fixed assembly 103 on the top surface.

[0031] Specifically, as Figure 1 shown, the processing platform 1 is provided with a leveling assembly 104 on the top surface, and the processing platform 1 is provided with a stacking assembly 105 and a lifting assembly 106 on one side.

[0032] In the embodiment: the rotor is flattened by the flattening assembly 104, and the rotor is stacked and conveyed by the stacking assembly 105 and the lifting assembly 106.

[0033] The pre-pressing mechanism 2 is arranged above the machining table 1, and the pre-pressing mechanism 2 comprises a support frame 201 fixedly installed on the top surface of the machining table 1, and a gas cylinder 204 is arranged on one side of the support frame 201, and a pressing block 210 is arranged below the gas cylinder 204, and the pre-pressing mechanism 2 is used for pressing the rotor;

[0034] Specifically, as shown in the figure, Figures 1-4 One end of the support frame 201 is fixedly installed with a fixed frame 202, the side surface of the fixed frame 202 is fixedly installed with a fixed plate 203, the inner wall of the fixed frame 202 is slidably installed with a limiting block 205, the top surface of the fixed frame 202 is fixedly connected with the bottom surface of the gas cylinder 204, and one end of the gas cylinder 204 is fixedly connected with the top surface of the limiting block 205.

[0035] In the embodiment: the limiting block 205 is limited by the fixed frame 202, and the limiting block 205 is moved more stably by the gas cylinder 204.

[0036] Specifically, as shown in the figure, Figures 1-4 The side surface of the limiting block 205 is fixedly installed with a limiting frame 206, the inner wall of the limiting frame 206 is slidably connected with the side surface of the fixed plate 203, the side surface of the limiting frame 206 is fixedly installed with a moving frame 207, and the inner wall of one side of the moving frame 207 is fixedly installed with a limiting strip 208.

[0037] In the embodiment: the limiting frame 206 is moved by the limiting block 205, and the moving frame 207 is moved by the limiting frame 206.

[0038] Specifically, as shown in the figure, Figures 1-4 The outer wall of the limiting strip 208 is slidably installed with a limiting sleeve 209, the side surface of the limiting sleeve 209 is fixedly connected with the side surface of the pressing block 210, and the bottom surface of the pressing block 210 is fixedly installed with a rubber pad 211.

[0039] In the embodiment: the limiting sleeve 209 is limited by the limiting strip 208, so that the limiting sleeve 209 and the pressing block 210 move more stably.

[0040] Specifically, as shown in the figure, Figures 1-4 The top surface of the pressing block 210 is fixedly installed with a connecting plate 212, the top surface of the moving frame 207 is threadedly installed with an adjusting bolt 213, and the upper end inner wall of the moving frame 207 is fixedly installed with two sliding rods 214.

[0041] In the embodiment: the adjusting bolt 213 is arranged, so that the distance of the connecting plate 212 relative to the adjusting bolt 213 can be controlled.

[0042] Specifically, as shown in Figures 1-4 The lower ends of the two sliding rods 214 respectively slide through the top surface of the connecting plate 212 and extend below the connecting plate 212. The lower ends of the two sliding rods 214 are respectively fixedly installed with circular plates 215. The outer walls of the two sliding rods 214 are respectively slidably installed with elastic members one 216. The two ends of the two elastic members one 216 are respectively fixedly connected with the inner wall of the upper end of the moving frame 207 and the top surface of the connecting plate 212.

[0043] In the embodiment: the elastic member one 216 is arranged to buffer the connecting plate 212 and the pressing block 210, so that the pressing block 210 is not easy to cause damage to the rotor.

[0044] The limiting mechanism 3 is arranged above the fixed assembly 103. The limiting mechanism 3 includes limiting plates 304 located on both sides of the pressing block 210. The top surface of the limiting plate 304 is fixedly installed with an L-shaped plate 302. The limiting mechanism 3 is used for limiting the rotor.

[0045] Specifically, as shown in Figure 5 The two side surfaces of the pressing block 210 are respectively provided with moving grooves 301. The moving grooves 301 are “T”-shaped. The two ends of the two L-shaped plates 302 are respectively fixedly installed with moving blocks 305. The side surfaces of the two moving blocks 305 and the side surfaces of the two L-shaped plates 302 are respectively slidably connected with the inner walls of the two moving grooves 301. The top surfaces of the two moving blocks 305 are respectively fixedly installed with elastic members two 303. The upper ends of the two elastic members two 303 are respectively fixedly connected with the upper end inner walls of the two moving grooves 301.

[0046] In the embodiment: the elastic member two 303 is arranged to push the moving block 305 downward, so that the limiting plate 304 is always downward. The limiting plate 304 is arranged to limit the outer wall of the rotor. When the pressing block 210 presses the rotor, it is not easy to deviate.

[0047] The specific scheme is: the rotor is sorted through the sorting assembly 101, then the taking assembly 102 places the rotor on the fixing assembly 103, the cylinder 204 is opened, the limiting block 205, the limiting frame 206, the moving frame 207 and the pressing block 210 are driven to move downwards, the elastic member one 216 buffers the connecting plate 212 when the pressing block 210 presses the rotor downwards, the connecting plate 212 buffers the pressing block 210, so that the pressing block 210 is not easy to cause damage to the rotor when pressing the rotor, and the whole process is driven by the cylinder 204, manual pressing is not needed, the processing speed will not decrease, the working efficiency is improved, meanwhile, the elastic member two 303 pushes the limiting plate 304 downwards, so that the limiting plate 304 is always downwards, the limiting plate 304 limits the outer wall of the rotor, so that the rotor is not easy to slip and deviate when being pressed and fixed, the accuracy of fixing the rotor is guaranteed, the rotor can be accurately processed in the subsequent processing process, so that the quality of the rotor processing is improved, the rotor is processed through the leveling assembly 104, finally the rotor is stacked and conveyed through the stacking assembly 105 and the lifting assembly 106.

[0048] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; under the thought of the present application, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes of different aspects of the present application as described above, which are not provided in details for the sake of simplicity.

[0049] The present application is intended to cover all such alternatives, modifications, and variations as fall within the broad scope of the appended claims. Accordingly, any and all such modifications, variations, and equivalents that fall within the spirit and scope of the present application are intended to be included within the scope of the present application.

Claims

1. A rotor shaping and palletizing machine, comprising: A processing table (1), wherein a sorting component (101) is provided on one side of the processing table (1), and a material picking component (102) and a fixing component (103) are provided on the top surface of the processing table (1), characterized in that, A pre-pressing mechanism (2) is provided above the processing table (1). The pre-pressing mechanism (2) includes a support frame (201) fixedly installed on the top surface of the processing table (1). A cylinder (204) is provided on one side of the support frame (201). A pressure block (210) is provided below the cylinder (204). The pre-pressing mechanism (2) is used to press the rotor. The limiting mechanism (3) is disposed above the fixing component (103). The limiting mechanism (3) includes limiting plates (304) located on both sides of the pressure block (210). An L-shaped plate (302) is fixedly installed on the top surface of the limiting plate (304). The limiting mechanism (3) is used to limit the rotor.

2. The rotor shaping and palletizing machine according to claim 1, characterized in that, The processing table (1) is provided with a leveling component (104) on its top surface, and a stacking component (105) and a lifting component (106) are provided on one side of the processing table (1).

3. A rotor shaping and palletizing machine according to claim 1, characterized in that, A fixing frame (202) is fixedly installed at one end of the support frame (201), a fixing plate (203) is fixedly installed on the side of the fixing frame (202), a limit block (205) is slidably installed on the inner wall of the fixing frame (202), the top surface of the fixing frame (202) is fixedly connected to the bottom surface of the cylinder (204), and one end of the cylinder (204) is fixedly connected to the top surface of the limit block (205).

4. A rotor shaping and palletizing machine according to claim 3, characterized in that, A limiting frame (206) is fixedly installed on the side of the limiting block (205). The inner wall of the limiting frame (206) is slidably connected to the side of the fixing plate (203). A movable frame (207) is fixedly installed on the side of the limiting frame (206). A limiting strip (208) is fixedly installed on the inner wall of one side of the movable frame (207).

5. A rotor shaping and palletizing machine according to claim 4, characterized in that, A limiting sleeve (209) is slidably installed on the outer wall of the limiting strip (208). The side of the limiting sleeve (209) is fixedly connected to the side of the pressure block (210). A rubber pad (211) is fixedly installed on the bottom surface of the pressure block (210).

6. A rotor shaping and palletizing machine according to claim 5, characterized in that, A connecting plate (212) is fixedly installed on the top surface of the pressure block (210), and an adjusting bolt (213) is threaded through the top surface of the movable frame (207). Two sliding rods (214) are fixedly installed on the inner wall of the upper end of the movable frame (207).

7. A rotor shaping and palletizing machine according to claim 6, characterized in that, The lower ends of the two slide rods (214) slide through the top surface of the connecting plate (212) and extend to the bottom of the connecting plate (212). The lower ends of the two slide rods (214) are respectively fixedly installed with circular plates (215). The outer walls of the two slide rods (214) are respectively slidably installed with elastic elements (216). The two ends of the elastic elements (216) are respectively fixedly connected to the upper inner wall of the movable frame (207) and the top surface of the connecting plate (212).

8. A rotor shaping and palletizing machine according to claim 1, characterized in that, The pressure block (210) has a moving groove (301) on each side. The moving groove (301) is "T" shaped. The two L-shaped plates (302) are fixedly installed with moving blocks (305) at their close ends. The sides of the two moving blocks (305) and the sides of the two L-shaped plates (302) are slidably connected to the inner walls of the two moving grooves (301). The top surfaces of the two moving blocks (305) are fixedly installed with elastic elements (303). The upper ends of the two elastic elements (303) are fixedly connected to the upper inner walls of the two moving grooves (301).