Copper wire annealing and tinning matching mechanism based on guide sensing

Abstract

The utility model relates to the technical field of copper wire annealing and tinning, in particular to a copper wire annealing and tinning matching mechanism based on guide sensing, which comprises a base, a heat dissipation mechanism is mounted on the upper surface of the base, a tinning mechanism is mounted in the heat dissipation mechanism, and the tinning mechanism comprises a tinning bath. The tinning bath is installed in the heat dissipation mechanism, a power mechanism is installed on the front face of the base and comprises a first motor, the back face of the first motor is fixedly connected with the front face of the base, the output end of the first motor is fixedly connected with a first rotating shaft, and the surface of the first rotating shaft is fixedly connected with a rolling wheel. The surface of the roller is fixedly connected with a pressure contact protrusion, and the inner wall of the tinning bath is fixedly connected with a contact sensor. According to the device, the tinning time and the required adding time of the tinning liquid can be measured and calculated more accurately, and the working efficiency of the device is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to copper wire annealing tin plating field especially relates to a copper wire annealing tin plating cooperation mechanism based on orientation sensing. BACKGROUND

[0002] Tin copper wire refers to the copper wire plated with a thin layer of tin on the surface. Tinned copper wire is relatively soft in quality, and has good electrical conductivity. Compared with bare copper wire, it has stronger corrosion resistance and oxidation resistance, and can greatly prolong the service life of weak current cable. The main purpose of tin plating of copper wire is to prevent copper from being oxidized to form a layer of copper green when exposed to air. The electrical conductivity of copper green is very poor, which increases the resistance. Tinned copper wire can prevent oxidation-reduction reaction and produce copper green; it can increase heat dissipation; it can improve electrical conductivity and improve wire performance.

[0003] The common annealing tin plating cooperation mechanism on the market is difficult to control the time of copper wire tin plating in use, and cannot quickly know whether to add tin plating liquid, which reduces the working efficiency of the device. UTILITY MODEL CONTENT

[0004] The utility model provides a copper wire annealing tin plating cooperation mechanism based on orientation sensing to solve the shortcomings in the prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a copper wire annealing tin plating cooperation mechanism based on orientation sensing, including base, the upper surface of base is installed with heat dissipation mechanism, the inside of heat dissipation mechanism is installed with tin plating mechanism, the tin plating mechanism includes tin plating tank, the tin plating tank is installed in the inside of heat dissipation mechanism, the front surface of base is installed with power mechanism, the power mechanism includes first motor, the back surface of first motor is fixedly connected with the front surface of base, the output end of first motor is fixedly connected with first rotary shaft, the surface of first rotary shaft is fixedly connected with gyro wheel, the surface of gyro wheel is fixedly connected with pressure contact protrusion, the inner wall of tin plating tank is fixedly connected with contact sensor.

[0006] As a further description of the above technical scheme:

[0007] The heat dissipation mechanism includes a heat dissipation shell, the bottom of the heat dissipation shell is fixedly connected with the upper surface of the base, the left side surface of the heat dissipation shell is fixedly connected with a water inlet pipe, the right side surface of the heat dissipation shell is fixedly connected with a water outlet pipe, and the inner wall of the heat dissipation shell is fixedly connected with the surface of the tin plating tank.

[0008] As a further description of the above technical scheme:

[0009] The inner wall of the tin plating tank is fixedly connected to a connecting shell, the top inner wall of the connecting shell is fixedly connected to an electric telescopic rod, the end of the electric telescopic rod is fixedly connected to a piston, and the surface of the connecting shell is provided with a through hole.

[0010] As a further description of the above technical solution:

[0011] A feed pipe is fixedly connected to the surface of the tin plating tank, and the end of the feed pipe extends through the tin plating tank into the interior of the connecting shell. A rotating wheel is movably connected to the inner wall of the tin plating tank.

[0012] As a further description of the above technical solution:

[0013] A rotating mechanism is installed on the lower surface of the base. The rotating mechanism includes a second motor. The surface of the second motor is in contact with the upper surface of the base. A second rotating shaft is fixedly connected to the output end of the second motor. A connecting rod is fixedly connected to the end of the second rotating shaft. A protrusion is fixedly connected to the surface of the connecting rod.

[0014] As a further description of the above technical solution:

[0015] The inner bottom of the tin plating tank is equipped with a connecting mechanism, which includes a rotating rod. One end of the rotating rod is fixedly connected to the inner bottom of the tin plating tank, and the other end of the rotating rod is movably connected to a stirring rod. A connecting block is fixedly connected to the upper surface of the rotating rod, and a groove is formed on the upper surface of the connecting block. The protrusion is located inside the groove.

[0016] This utility model has the following beneficial effects:

[0017] 1. Compared with existing technologies, this copper wire annealing and tin plating mechanism based on guide sensing utilizes a contact sensor, pressure contact protrusions, and rollers. During use, a first motor mounted on the base surface is activated, driving a first rotating shaft fixed at its output end. This rotating shaft, in turn, drives a roller and a pressure contact protrusion fixed to its surface to rotate. During rotation, the pressure contact protrusion contacts a contact sensor fixed to the inner wall of the tin plating bath. By observing the number and interval of these contacts, the rotational speed and number of rotations of the roller can be determined. Therefore, the power of the first motor can be adjusted to change the rotational speed and number of rotations of the roller. A higher rotational speed results in a thinner tin plating thickness on the copper wire surface, and a higher rotational speed results in a higher number of rotations. When the set value is reached, it indicates that the length of the tinned copper wire has reached the set value and tinning solution needs to be added. Compared with conventional devices, in use, a motor is needed as a power source to pull the copper wire in the tinning bath for tinning. However, the power of the motor may sometimes differ from the expected value due to external factors such as voltage. This makes it difficult to control the tinning time of the copper wire and to quickly determine whether tinning solution needs to be added, thus reducing the working efficiency of the device. In use, this device can directly calculate the speed and number of rotations of the roller using pressure contact protrusions and contact sensors. It can more accurately calculate the tinning time and the time when tinning solution needs to be added, thus improving the working efficiency of the device.

[0018] 2. Compared with existing technologies, this copper wire annealing and tin plating mechanism based on guide sensing uses an electric telescopic rod, piston, and rotating rod to add tin plating solution to a feed pipe fixed to the surface of the tin plating tank during use. When tin plating solution needs to be added to the tin plating tank, the electric telescopic rod inside the connecting shell is activated. The retraction of the electric telescopic rod causes the piston fixed at its end to rise, lifting the tin plating solution on its upper surface and allowing it to flow out through the through hole on the surface of the connecting shell. This ensures that the tin plating solution is evenly added to the tin plating tank. Then, the second motor is activated, and the second shaft at the output end of the second motor drives the connecting rod to rotate. The protrusion fixed to the surface of the connecting rod inserts into the groove on the connecting block fixed to the upper surface of the rotating rod, causing the stirring rod to rotate. This ensures that the tin plating solution is always evenly distributed in the tin plating tank, allowing the copper wire surface to be evenly coated with the tin plating solution. Attached Figure Description

[0019] Figure 1 This is a first-view overall structural diagram of a copper wire annealing and tin plating mechanism based on guidance sensing proposed in this utility model.

[0020] Figure 2 This is a second-view overall structural diagram of a copper wire annealing and tin plating mating mechanism based on guidance sensing proposed in this utility model.

[0021] Figure 3This is a cross-sectional view of a copper wire annealing and tin plating mating mechanism based on guidance sensing proposed in this utility model.

[0022] Figure 4 This invention proposes a copper wire annealing and tin plating mating mechanism based on guidance sensing. Figure 3 Enlarged view of the structure at point A.

[0023] Legend:

[0024] 1. Base; 2. Heat dissipation mechanism; 201. Heat dissipation shell; 202. Water inlet pipe; 203. Water outlet pipe; 3. Tin plating mechanism; 301. Tin plating tank; 302. Connecting shell; 303. Feed pipe; 304. Electric telescopic rod; 305. Piston; 306. Through hole; 4. Power mechanism; 401. First motor; 402. First rotating shaft; 403. Roller; 404. Pressure contact protrusion; 405. Contact sensor; 406. Rotating wheel; 5. Rotation mechanism; 501. Second motor; 502. Second rotating shaft; 503. Connecting rod; 504. Protrusion; 6. Connecting mechanism; 601. Rotating rod; 602. Stirring rod; 603. Connecting block; 604. Groove. Detailed Implementation

[0025] Reference Figures 1-4 This utility model provides a copper wire annealing and tin plating mechanism based on directional sensing: it includes a base 1, a heat dissipation mechanism 2 installed on the upper surface of the base 1, a tin plating mechanism 3 installed inside the heat dissipation mechanism 2, the tin plating mechanism 3 including a tin plating tank 301 installed inside the heat dissipation mechanism 2, a power mechanism 4 installed on the front of the base 1, the power mechanism 4 including a first motor 401, the back of the first motor 401 fixedly connected to the front of the base 1, a first rotating shaft 402 fixedly connected to the output end of the first motor 401, a roller 403 fixedly connected to the surface of the first rotating shaft 402, a pressure contact protrusion 404 fixedly connected to the surface of the roller 403, and a contact sensor 405 fixedly connected to the inner wall of the tin plating tank 301.

[0026] The heat dissipation mechanism 2 includes a heat dissipation shell 201. The bottom of the heat dissipation shell 201 is fixedly connected to the upper surface of the base 1. A water inlet pipe 202 is fixedly connected to the left side surface of the heat dissipation shell 201, and a water outlet pipe 203 is fixedly connected to the right side surface of the heat dissipation shell 201. The inner wall of the heat dissipation shell 201 is fixedly connected to the surface of the tin plating tank 301. A connecting shell 302 is fixedly connected to the inner wall of the tin plating tank 301. An electric telescopic rod 304 is fixedly connected to the top inner part of the connecting shell 302. A piston 305 is fixedly connected to the end of the electric telescopic rod 304. A through hole 306 is opened on the surface of the connecting shell 302. A feed pipe 303 is fixedly connected to the surface of the tin plating tank 301. The end of the feed pipe 303 extends through the tin plating tank 301 into the interior of the connecting shell 302. A rotating wheel is movably connected to the inner wall of the tin plating tank 301. 406. A rotating mechanism 5 is installed on the lower surface of the base 1. The rotating mechanism 5 includes a second motor 501. The surface of the second motor 501 is in contact with the upper surface of the base 1. The output end of the second motor 501 is fixedly connected to a second rotating shaft 502. The end of the second rotating shaft 502 is fixedly connected to a connecting rod 503. The surface of the connecting rod 503 is fixedly connected to a protrusion 504. A connecting mechanism 6 is installed at the inner bottom of the tin plating tank 301. The connecting mechanism 6 includes a rotating rod 601. One end of the rotating rod 601 is fixedly connected to the inner bottom of the tin plating tank 301. The other end of the rotating rod 601 is movably connected to a stirring rod 602. A connecting block 603 is fixedly connected to the upper surface of the rotating rod 602. A groove 604 is formed on the upper surface of the connecting block 603. The protrusion 504 is located inside the groove 604.

[0027] Working principle: The first motor 401, mounted on the surface of the base 1, is activated. The first motor 401 drives the first rotating shaft 402, fixed at its output end, to rotate. The first rotating shaft 402 drives the roller 403 and the pressure contact protrusion 404, both fixed to its surface, to rotate. During rotation, the pressure contact protrusion 404 contacts the contact sensor 405 fixed to the inner wall of the tin plating tank 301. The rotational speed and number of rotations of the roller 403 can be determined by the number and interval of these contacts. Therefore, the power of the first motor 401 can be changed to alter the rotational speed and number of rotations of the roller 403. A higher rotational speed results in a thinner tin plating layer on the copper wire. When the number of rotations reaches a certain value, it indicates that the length of the tin-plated copper wire has reached the set value, and tin plating solution needs to be added through the feed pipe fixed to the surface of the tin plating tank 301. When tin plating solution is added to the tin plating tank 301, the electric telescopic rod 304 inside the connecting shell 302 is activated. The retraction of the electric telescopic rod 304 causes the piston 305 fixed at the end of the electric telescopic rod 304 to rise. The piston 305 lifts the tin plating solution on its upper surface and flows out through the through hole 306 on the surface of the connecting shell 302, so that the tin plating solution can be evenly added into the tin plating tank 301. Then, the second motor 501 is activated. The second rotating shaft 502 at the output end of the second motor 501 drives the connecting rod 503 to rotate. The protrusion 504 fixed on the surface of the connecting rod 503 is inserted into the groove 604 on the connecting block 603 fixed on the upper surface of the rotating rod 601, driving the rotating rod 601 to rotate. This ensures that the tin plating solution is evenly distributed in the tin plating tank 301, so that the surface of the copper wire can be evenly coated with the tin plating solution.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A copper wire annealing and tin plating mating mechanism based on guidance sensing, comprising a base (1), characterized in that: A heat dissipation mechanism (2) is installed on the upper surface of the base (1). A tin plating mechanism (3) is installed inside the heat dissipation mechanism (2). The tin plating mechanism (3) includes a tin plating tank (301). The tin plating tank (301) is installed inside the heat dissipation mechanism (2). A power mechanism (4) is installed on the front of the base (1). The power mechanism (4) includes a first motor (401). The back of the first motor (401) is fixedly connected to the front of the base (1). A first rotating shaft (402) is fixedly connected to the output end of the first motor (401). A roller (403) is fixedly connected to the surface of the first rotating shaft (402). A pressure contact protrusion (404) is fixedly connected to the surface of the roller (403). A contact sensor (405) is fixedly connected to the inner wall of the tin plating tank (301).

2. The copper wire annealing and tin plating mating mechanism based on guidance sensing according to claim 1, characterized in that: The heat dissipation mechanism (2) includes a heat dissipation shell (201), the bottom of which is fixedly connected to the upper surface of the base (1), a water inlet pipe (202) is fixedly connected to the left side surface of the heat dissipation shell (201), a water outlet pipe (203) is fixedly connected to the right side surface of the heat dissipation shell (201), and the inner wall of the heat dissipation shell (201) is fixedly connected to the surface of the tin plating tank (301).

3. The copper wire annealing and tin plating mating mechanism based on guide sensing according to claim 1, characterized in that: The inner wall of the tin plating tank (301) is fixedly connected to a connecting shell (302), the top inner part of the connecting shell (302) is fixedly connected to an electric telescopic rod (304), the end of the electric telescopic rod (304) is fixedly connected to a piston (305), and a through hole (306) is opened on the surface of the connecting shell (302).

4. The copper wire annealing and tin plating mating mechanism based on guide sensing according to claim 1, characterized in that: A feed pipe (303) is fixedly connected to the surface of the tin plating tank (301). The end of the feed pipe (303) extends through the tin plating tank (301) into the interior of the connecting shell (302). A rotating wheel (406) is movably connected to the inner wall of the tin plating tank (301).

5. The copper wire annealing and tin plating mating mechanism based on guide sensing according to claim 1, characterized in that: A rotating mechanism (5) is installed on the lower surface of the base (1). The rotating mechanism (5) includes a second motor (501). The surface of the second motor (501) is in contact with the upper surface of the base (1). A second rotating shaft (502) is fixedly connected to the output end of the second motor (501). A connecting rod (503) is fixedly connected to the end of the second rotating shaft (502). A protrusion (504) is fixedly connected to the surface of the connecting rod (503).

6. The copper wire annealing and tin plating mating mechanism based on guide sensing according to claim 5, characterized in that: A connecting mechanism (6) is installed at the bottom of the tin plating tank (301). The connecting mechanism (6) includes a rotating rod (601). One end of the rotating rod (601) is fixedly connected to the bottom of the tin plating tank (301). The other end of the rotating rod (601) is movably connected to a stirring rod (602). A connecting block (603) is fixedly connected to the upper surface of the stirring rod (602). A groove (604) is provided on the upper surface of the connecting block (603). The protrusion (504) is located inside the groove (604).

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