Shock absorption and noise reduction type safety flow control valve

By designing a vibration-damping and noise-reducing safety flow control valve and adopting an electric telescopic mechanism and drive motor system, the vibration, noise, and safety hazards of traditional flow control valves have been solved, achieving stable system operation and safety protection.

CN223648183UActive Publication Date: 2025-12-09JINGJIANG XINBO HYDRAULIC PARTS CO LTD
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Patent Information

Application Number
CN202520234861.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-12-09
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

Traditional flow control valves in hydraulic systems suffer from vibration and noise problems, and cannot provide timely safety protection under high pressure, posing safety hazards.

Method used

A shock-absorbing and noise-reducing safety flow control valve was designed. It uses an electric telescopic mechanism to regulate the flow, combines a shock-absorbing layer and a noise-reducing coating to reduce noise, and utilizes a drive motor and connecting rope system to release pressure under high pressure to ensure system safety.

Benefits of technology

It reduces vibration and noise, improves the system's operational stability, and effectively relieves pressure under high pressure, ensuring system safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shock absorption and noise reduction type safety flow control valve, which belongs to the technical field of control valves and comprises a valve body, a liquid inlet pipe and a liquid outlet pipe are respectively arranged on two sides of the valve body, a mounting block is arranged at the top of the valve body, and an electric telescopic machine is arranged on the mounting block. The end, extending into the valve body, of the electric telescopic machine is provided with a plug. By arranging the electric telescopic machine, the plug is driven by the electric telescopic machine to move up and down, then the connecting pipe and the water outlet are sequentially opened from bottom to top, grading regulation and control are facilitated, by arranging the damping layer and smearing the noise reduction coating, sound insulation and noise reduction of the whole valve body are improved, the connecting rope is driven by the driving motor to be wound, and the noise reduction effect is improved. When the system pressure exceeds a set value, the movable column overcomes the elastic force of the spring under the action of pressure, the pressure relief opening is opened, the redundant fluid is discharged, and therefore the system pressure is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of control valve technology, and in particular to a shock-absorbing and noise-reducing safe flow control valve. Background Technology

[0002] In hydraulic systems, flow control valves are one of the key components used to regulate the flow rate of liquid to meet the system's operational requirements.

[0003] However, traditional flow control valves often generate vibration and noise during operation, which not only affects the normal operation of the system but may also cause noise pollution to the surrounding environment. In addition, when the system pressure is too high, traditional flow control valves may not be able to provide timely and effective safety protection, posing certain safety hazards.

[0004] Therefore, we propose a shock-absorbing and noise-reducing safe flow control valve. Utility Model Content

[0005] In view of the shortcomings of the prior art, this utility model provides a shock-absorbing and noise-reducing safe flow control valve, which overcomes the shortcomings of the prior art and aims to solve the problems in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a shock-absorbing and noise-reducing safety flow control valve, comprising a valve body, an inlet pipe and an outlet pipe respectively provided on both sides of the valve body, a mounting block provided on the top of the valve body, an electric telescopic mechanism provided on the mounting block, an end of the electric telescopic mechanism extending into the interior of the valve body and fitted with a plug, a fixing block provided inside the valve body, a through groove provided in the middle of the fixing block, connecting pipes provided on the upper and lower sides of the fixing block near the through groove, the other end of the connecting pipe extending to the upper surface of the fixing block and provided with an outlet, a diversion pipe provided at the bottom of the valve body, a water outlet fixedly connected to the middle of the diversion pipe, and an extension pipe provided at the bottom of the valve body.

[0007] In a preferred embodiment, the present invention can be further configured such that: the extension tube is bent and the other end of the extension tube extends to below the plug; a connecting block is provided at the top of the extension tube; a rotating cover plate is rotatably provided on the connecting block; and the rotating cover plate is adapted to the extension tube.

[0008] In a preferred embodiment, the present invention can be further configured such that: a drive motor is provided below the fixed block of the valve body, a connecting rope is sleeved on the output shaft of the drive motor, and the connecting rope is fixedly connected to the rotating cover plate.

[0009] In a preferred embodiment, the present invention can be further configured such that: the diversion pipe is connected to the extension pipe, and through holes are provided in both the diversion pipe and the extension pipe; a movable column is slidably arranged inside the diversion pipe; and a spring is provided at the bottom of the diversion pipe, and the spring is fixedly connected to the movable column.

[0010] In a preferred embodiment, the present invention can be further configured such that the diversion pipe is connected to the outlet, and a one-way valve is fixedly installed between the outlet and the diversion pipe.

[0011] In a preferred embodiment, the present invention can be further configured such that: a damping layer is provided inside the valve body, a damper and sound-absorbing cotton are provided inside the damping layer, and a noise-reducing coating is applied to the outside of the valve body.

[0012] The beneficial effects of this utility model are:

[0013] This utility model incorporates an electric telescopic mechanism that moves the plug up and down, thereby opening the connecting pipe and the outlet sequentially from bottom to top. This facilitates graded control. When a large flow rate is required, the plug can be disengaged from the fixed block to fully open the channel and allow for a large flow of water.

[0014] By setting up a shock-absorbing layer and applying a noise-reducing coating, the overall sound insulation and noise reduction of the valve body are increased;

[0015] The drive motor rotates, which in turn winds up the connecting rope, causing the connecting rope to open the rotating cover. Excess fluid enters the diversion pipe through the extension pipe. When the system pressure exceeds the set value, the movable column overcomes the spring force under pressure, opens the pressure relief port, and discharges the excess fluid, thereby reducing the system pressure. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall main structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the overall bottom view of the present invention;

[0018] Figure 3 This is a schematic cross-sectional view of the overall structure of this utility model;

[0019] Figure 4 For the present utility model Figure 3 Schematic diagram of the structure at point A in the middle;

[0020] Figure 5 For the present utility model Figure 3 Schematic diagram of the structure at point B;

[0021] Figure 6 This is a schematic diagram of the cross-sectional structure of the fixing block of this utility model;

[0022] Figure 7 This is a schematic diagram of the fluid flow direction structure within the valve body of this utility model.

[0023] In the diagram: 1. Valve body; 2. Inlet pipe; 3. Outlet pipe; 4. Mounting block; 5. Electric telescopic mechanism; 6. Outlet; 7. Diverter pipe; 8. Outlet; 9. Connecting pipe; 10. Fixing block; 11. Plug; 12. Drive motor; 13. Connecting rope; 14. Extension pipe; 15. Connecting block; 16. Rotating cover plate; 17. Through hole; 18. Movable column; 19. Spring; 20. Shock-absorbing layer. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] In the embodiments

[0026] Please see Figures 1-7 A shock-absorbing and noise-reducing safety flow control valve includes a valve body 1. An inlet pipe 2 and an outlet pipe 3 are respectively provided on both sides of the valve body 1. An installation block 4 is provided on the top of the valve body 1. An electric telescopic mechanism 5 is provided on the installation block 4. The end of the electric telescopic mechanism 5 extends into the interior of the valve body 1 and is fitted with a plug 11. A fixing block 10 is provided inside the valve body 1. A through groove is opened in the middle of the fixing block 10. Connecting pipes 9 are opened at the top and bottom on the side of the fixing block 10 near the through groove. The other end of the connecting pipe 9 extends to the upper surface of the fixing block 10 and is provided with an outlet 6. A diversion pipe 7 is provided at the bottom of the valve body 1. An outlet 8 is fixedly connected to the middle of the diversion pipe 7. An extension pipe 14 is provided at the bottom of the valve body 1.

[0027] The extension tube 14 is bent, and its other end extends to below the plug 11. A connecting block 15 is provided at the top of the extension tube 14, and a rotating cover plate 16 is rotatably mounted on the connecting block 15, which is adapted to the extension tube 14. A drive motor 12 is also provided below the fixing block 10 in the valve body 1. A connecting rope 13 is sleeved on the output shaft of the drive motor 12, and the connecting rope 13 is fixedly connected to the rotating cover plate 16.

[0028] The diversion pipe 7 is connected to the extension pipe 14, and both the diversion pipe 7 and the extension pipe 14 have through holes 17. A movable column 18 is slidably installed inside the diversion pipe 7, and a spring 19 is installed at the bottom of the diversion pipe 7, and is fixedly connected to the movable column 18 through the spring 19. The diversion pipe 7 is connected to the outlet 8, and a one-way valve is fixedly installed between the outlet 8 and the diversion pipe 7.

[0029] The valve body 1 is provided with a damping layer 20, and the damping layer 20 is provided with a damper and sound-absorbing cotton inside. The valve body 1 is coated with a noise-reducing coating.

[0030] See again Figure 7 Fluid enters the valve body 1 through the inlet pipe 2 and flows towards the fixed block 10. The fluid is blocked by the fixed block 10, causing it to flow back and then towards the extension pipe 14. The drive motor 12 drives the connecting rope 13 to wind up, which in turn drives the rotating cover 16 fixedly connected to the connecting rope 13 to open. When the connecting rope 13 is taut, the opening of the extension pipe 14 is opened to the maximum, and the rotating cover 16 rotates at an angle of 0-45°. When the water pressure is not so high, the drive motor 12 rotates back, causing the connecting rope 13 to loosen. The water pressure drives the rotating cover 16 to close the extension pipe 14, shutting off the extension pipe 14.

[0031] Working principle: When this device is in use, liquid enters through the inlet pipe 2 and exits through the outlet pipe 3. The fixed block 10 completely divides the inside of the valve body 1 into two spaces of equal size. The electric telescopic mechanism 5 drives the plug 11 to move up and down, thereby adjusting the flow rate at the outlet. The fluid enters the connecting pipe 9 from bottom to top and is output through different outlets 6. When the flow rate is large, the electric telescopic mechanism 5 drives the plug 11 to completely separate from the fixed block 10, so that the fluid can flow out from the through groove.

[0032] When a safe flow rate is set, if the system pressure exceeds the set value, the drive motor 12 will operate, causing the connecting rope 13 to wind up. This will cause the rotating cover 16, which is fixedly connected to the other end of the connecting rope 13, to be subjected to a corresponding force, causing the rotating cover 16 to open. The fluid will then enter the diversion pipe 7 through the extension pipe 14. By squeezing the movable column 18, which is in contact with the through hole 17, the fluid will move downward, squeezing the spring 19. This will cause the movable column 18 to move to the outlet 8 side, and the excess fluid will be discharged through the outlet 8, thereby reducing the system pressure and ensuring the safe operation of the system.

[0033] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0034] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0035] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A shock-absorbing and noise-reducing safe flow control valve, characterized in that, The valve body (1) includes an inlet pipe (2) and an outlet pipe (3) on both sides of the valve body (1). An installation block (4) is provided on the top of the valve body (1). An electric telescopic mechanism (5) is provided on the installation block (4). A plug (11) is installed at the end of the electric telescopic mechanism (5) extending into the interior of the valve body (1). A fixing block (10) is provided inside the valve body (1). A through groove is provided in the middle of the fixing block (10). A connecting pipe (9) is provided on the upper and lower sides of the fixing block (10) near the through groove. The other end of the connecting pipe (9) extends to the upper surface of the fixing block (10) and is provided with an outlet (6). A diversion pipe (7) is provided at the bottom of the valve body (1). An outlet (8) is fixedly connected in the middle of the diversion pipe (7). An extension pipe (14) is provided at the bottom of the valve body (1).

2. The vibration-damping and noise-reducing safe flow control valve according to claim 1, characterized in that, The extension tube (14) is bent and the other end of the extension tube (14) extends to the bottom of the plug (11). A connecting block (15) is provided on the top of the extension tube (14). A rotating cover plate (16) is rotatably provided on the connecting block (15). The rotating cover plate (16) is adapted to the extension tube (14).

3. The vibration-damping and noise-reducing safe flow control valve according to claim 2, characterized in that, The valve body (1) is located below the fixed block (10) and a drive motor (12) is provided. A connecting rope (13) is sleeved on the output shaft of the drive motor (12), and the connecting rope (13) is fixedly connected to the rotating cover plate (16).

4. The vibration-damping and noise-reducing safe flow control valve according to claim 1, characterized in that, The diversion pipe (7) is connected to the extension pipe (14), and a through hole (17) is provided in both the diversion pipe (7) and the extension pipe (14). A movable column (18) is slidably arranged inside the diversion pipe (7), and a spring (19) is provided at the bottom of the diversion pipe (7), and is fixedly connected to the movable column (18) through the spring (19).

5. The vibration-damping and noise-reducing safe flow control valve according to claim 4, characterized in that, The diversion pipe (7) is connected to the outlet (8), and a one-way valve is fixedly installed between the outlet (8) and the diversion pipe (7).

6. The vibration-damping and noise-reducing safe flow control valve according to claim 1, characterized in that, The valve body (1) is provided with a damping layer (20), and the damping layer (20) is provided with a damper and sound-absorbing cotton inside. The valve body (1) is coated with a noise-reducing coating.