Environment-friendly impregnator intelligent temperature control device

Abstract

The utility model discloses an intelligent temperature control device for an environment-friendly impregnator, which relates to the technical field of impregnator equipment and comprises an impregnation tank, a plurality of constant-temperature pipes are arranged on the outer side of the impregnation tank, and two ends of each constant-temperature pipe are respectively connected with a first connecting pipe and a second connecting pipe through connecting components. The other end of the first connecting pipe and the other end of the second connecting pipe are connected with a constant-temperature water tank, a water pump is installed on the first connecting pipe, and a plurality of electric heating wires are installed in the constant-temperature water tank. Two stirring paddles are connected in the gum dipping pool through a transmission assembly; the gum dipping pool is connected with a mounting plate through a moving assembly, and a temperature sensor is clamped and fixed on the mounting plate through a clamping mechanism; according to the glue dipping device, the temperature of glue moving at different depths can be detected, so that the temperature gradient can be found and adjusted in time, the stability and controllability of the whole glue dipping process are ensured, the uniform distribution of the temperature is further improved, and the stable performance of the glue in the glue dipping process can be ensured.

Description

Technical Field

[0001] This utility model relates to the technical field of dipping machine equipment, specifically an environmentally friendly intelligent temperature control device for dipping machines. Background Technology

[0002] The main function of a thermosetting adhesive dipping machine is to apply thermosetting adhesives to the surfaces of circuit boards, electronic components, or reinforcing materials, and then cure them by heating, thereby achieving purposes such as insulation, reinforcement, or protection. Temperature is one of the key factors affecting the curing effect of the adhesive. If the temperature is too high or too low, the adhesive may not cure completely or may over-cur, thus affecting the quality and performance of the product. Therefore, an intelligent temperature control device is needed to precisely control the temperature of the dipping machine to ensure that the adhesive completes the curing process within the set time.

[0003] In related technologies, when detecting the temperature of the adhesive inside a dipping machine, a suitable installation method is selected based on the type of temperature sensor and the structure of the dipping machine. Common installation methods include threaded connection, flange mounting, or direct insertion. The temperature sensor is installed in a fixed position. However, the actual temperature of the adhesive at different depths inside the dipping machine may vary due to differences in heating conditions, heat conduction efficiency, and the surrounding environment. The temperature of the adhesive during the dipping process has a significant impact on its curing effect and performance, and may lead to unstable or degraded product quality. Therefore, those skilled in the art provide an environmentally friendly intelligent temperature control device for dipping machines to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to provide an environmentally friendly intelligent temperature control device for a dipping machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An environmentally friendly intelligent temperature control device for a dipping machine includes:

[0007] The impregnation tank has several thermostatic pipes on its outer side. The two ends of the thermostatic pipes are respectively connected to a first connecting pipe and a second connecting pipe through connecting components. The other ends of the first connecting pipe and the second connecting pipe are connected to a thermostatic water tank. A water pump is installed on the first connecting pipe. Several heating wires are installed inside the thermostatic water tank.

[0008] The impregnation tank contains two stirring paddles connected by a transmission assembly.

[0009] A mounting plate is connected to the impregnation tank via a movable component, and a temperature sensor is clamped and fixed on the mounting plate by a clamping mechanism.

[0010] Preferably, the connecting assembly includes a first four-way water pipe, a second four-way water pipe, and two third connecting pipes. One end of the first four-way water pipe and the second four-way water pipe is connected to a plurality of thermostatic pipes, and the other end of the first four-way water pipe and the second four-way water pipe are respectively connected to the two third connecting pipes. A first electrically controlled valve and a second electrically controlled valve are respectively installed on the two third connecting pipes.

[0011] Preferably, the constant temperature water tank is provided with a water inlet pipe at the upper end, and a cover is threadedly connected to the water inlet pipe.

[0012] Preferably, a drain pipe is connected to one side of the constant temperature water tank, and a control valve is installed on the drain pipe.

[0013] Preferably, the transmission assembly includes a servo motor and two pulleys, the two pulleys being respectively connected to the extension ends of the two agitators penetrating the impregnation tank, the output end of the servo motor being connected to one of the pulleys, and the two pulleys being connected to each other by a transmission belt.

[0014] Preferably, a mounting frame is installed at the lower end of the impregnation tank, and the servo motor is installed inside the mounting frame.

[0015] Preferably, the moving component includes a drive motor, a support plate, a first threaded rod, and a moving block. The support plate is fixedly installed in the impregnation tank. The support plate has a moving groove for the first threaded rod to rotate and connect. The moving block is threadedly connected to the first threaded rod and is connected to the mounting plate. The drive motor is installed on the impregnation tank through a support frame, and the output end of the drive motor is connected to the extension end of the first threaded rod that passes through the moving groove.

[0016] Preferably, the clamping mechanism includes a first arc-shaped clamping plate, a second arc-shaped clamping plate, a side plate, and a second threaded rod. The first arc-shaped clamping plate is fixedly connected to one side of the mounting plate. The second arc-shaped clamping plate is connected to the mounting plate through a limiting part. The side plate is fixedly connected to the side of the mounting plate away from the first arc-shaped clamping plate. The second threaded rod is threadedly connected to the side plate, and one end of the second threaded rod is rotatably connected to the second arc-shaped clamping plate. A rotating handle is fixedly provided at the end of the second threaded rod away from the second arc-shaped clamping plate.

[0017] Preferably, both the first arc-shaped clamp and the second arc-shaped clamp are provided with a rubber layer on one side, and the rubber layer is in contact with the temperature sensor.

[0018] Preferably, the limiting part includes a limiting block, the limiting block is fixedly connected to the second arc-shaped clamping plate, and the mounting plate is provided with a limiting groove for the limiting block to slide.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. This utility model uses a water bath heating method to heat the glue in the dipping tank, which can improve the activity of the glue and make it easier to combine with the impregnated material, thereby improving the impregnation effect. Furthermore, by stirring the glue in the dipping tank, the glue is more evenly distributed in the dipping machine, which helps to transfer heat and achieve uniform temperature distribution.

[0021] 2. This utility model can intelligently detect the temperature of the glue in the impregnation tank, thereby controlling the heating process. It can also detect the temperature of the glue at different depths, thereby promptly identifying and adjusting the temperature gradient to ensure the stability and controllability of the entire impregnation process. This further improves the uniformity of temperature distribution. By precisely controlling the heating temperature, it can ensure that the glue maintains stable performance during the impregnation process, thus guaranteeing the quality of the impregnation. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of an environmentally friendly intelligent temperature control device for a dipping machine, as described in an embodiment of this application.

[0023] Figure 2 This is a cross-sectional view of an environmentally friendly intelligent temperature control device for a dipping machine, as described in an embodiment of this application.

[0024] Figure 3 This is a cross-sectional view of the limiting block of an environmentally friendly intelligent temperature control device for a dipping machine, as described in an embodiment of this application.

[0025] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0026] Figure 5 This is a cross-sectional view of the second threaded rod of an environmentally friendly intelligent temperature control device for a dipping machine, as described in the application embodiment.

[0027] Figure 6 for Figure 5 Enlarged view of section B in the middle.

[0028] In the diagram: 1. Impregnation tank; 2. Thermostatic pipe; 3. First connecting pipe; 4. Second connecting pipe; 5. Thermostatic water tank; 6. Water pump; 7. Heating wire; 8. Agitator; 9. Mounting plate; 10. Temperature sensor; 11. First four-way water pipe; 12. Second four-way water pipe; 13. Third connecting pipe; 14. First electric control valve; 15. Second electric control valve; 16. Inlet pipe; 17. Cover; 18. Drain pipe; 19. Control valve; 20. Servo motor; 21. Pulley; 22. Transmission belt; 23. Mounting frame; 24. Drive motor; 25. Support plate; 26. First threaded rod; 27. Moving block; 28. Moving groove; 29. ​​First arc-shaped clamp; 30. Second arc-shaped clamp; 31. Side plate; 32. Second threaded rod; 33. Rotary handle; 34. Rubber layer; 35. Limiting block; 36. Limiting groove; 37. Support frame. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figures 1-6 This utility model provides a technical solution:

[0031] An environmentally friendly intelligent temperature control device for a dipping machine includes:

[0032] The impregnation tank 1 has several thermostatic pipes 2 on its outer side. The two ends of the thermostatic pipes 2 are connected to a first connecting pipe 3 and a second connecting pipe 4 through a connecting assembly. The other ends of the first connecting pipe 3 and the second connecting pipe 4 are connected to a thermostatic water tank 5. The connecting assembly includes a first four-way water pipe 11, a second four-way water pipe 12 and two third connecting pipes 13. One end of the first four-way water pipe 11 and the second four-way water pipe 12 are connected to several thermostatic pipes 2. The other ends of the first four-way water pipe 11 and the second four-way water pipe 12 are connected to two third connecting pipes 13. A first electric control valve 14 and a second electric control valve 15 are installed on the two third connecting pipes 13 respectively. A water pump 6 is installed on the first connecting pipe 3. Several electric heating wires 7 are installed in the thermostatic water tank 5.

[0033] When controlling the heating of the impregnation tank 1, several heating wires 7 heat the water in the constant temperature water tank 5. The water pump 6 draws the water in the constant temperature water tank 5 into the third connecting pipe 13 through the first connecting pipe 3. Then, the water is transported to several constant temperature pipes 2 through the first four-way water pipe 11 and the second four-way water pipe 12. The constant temperature pipes 2 heat the impregnation tank 1, which can improve the activity of the glue and make it easier to combine with the impregnated material, thereby improving the impregnation effect.

[0034] When heating the upper part of the impregnation tank 1 is required, the first solenoid valve 14 is opened and the second solenoid valve 15 is closed. Water enters the thermostatic tube 2 from the first four-way water pipe 11, which can heat the upper part of the impregnation tank 1 and the glue at the upper part. When heating the lower part of the impregnation tank 1, the first solenoid valve 14 is closed and the second solenoid valve 15 is opened. Water enters the thermostatic tube 2 from the second four-way water pipe 12, which can heat the lower part of the impregnation tank 1. This keeps the upper and lower parts of the impregnation tank 1 at a constant temperature, ensuring the stability and controllability of the entire impregnation process and further improving the uniformity of temperature distribution. By precisely controlling the heating temperature, the glue can maintain stable performance during the impregnation process, thereby ensuring the quality of the impregnation.

[0035] Furthermore, the constant temperature water tank 5 is provided with an inlet pipe 16 at the upper end, and a baffle 17 is threadedly connected to the inlet pipe 16. A drain pipe 18 is connected to one side of the constant temperature water tank 5, and a control valve 19 is installed on the drain pipe 18. The inlet pipe 16 facilitates the entry of water into the constant temperature water tank 5. The baffle 17 prevents debris from entering the constant temperature water tank 5 through the inlet pipe 16. The control valve 19 controls the drain pipe 18 to discharge the water in the tank.

[0036] Two agitators 8 are connected inside the impregnation tank 1 via a transmission assembly. The transmission assembly includes a servo motor 20 and two pulleys 21. The two pulleys 21 are respectively connected to the extension ends of the two agitators 8 that pass through the impregnation tank 1. The output end of the servo motor 20 is connected to one of the pulleys 21. The two pulleys 21 are connected to each other via a transmission belt 22. A mounting frame 23 is installed at the lower end of the impregnation tank 1, and the servo motor 20 is installed inside the mounting frame 23.

[0037] When stirring the glue in the impregnation tank 1, the servo motor 20 drives one of the pulleys 21 to rotate. Since the two pulleys 21 are connected by the transmission belt 22, they can be driven to rotate simultaneously. Since the two stirring paddles 8 are rotatably connected to the impregnation tank 1 and connected to the two pulleys 21, they can be driven to stir the glue simultaneously. Stirring can make the glue more evenly distributed in the impregnation tank 1, which helps to transfer heat and distribute the temperature evenly.

[0038] An installation plate 9 is connected to the impregnation tank 1 via a movable component. The movable component includes a drive motor 24, a support plate 25, a first threaded rod 26, and a movable block 27. The support plate 25 is fixedly installed inside the impregnation tank 1. A movable groove 28 is provided on the support plate 25 for the first threaded rod 26 to rotate and connect. The movable block 27 is threadedly connected to the first threaded rod 26 and is connected to the installation plate 9. The drive motor 24 is installed on the impregnation tank 1 via a support frame 37, and the output end of the drive motor 24 is connected to the extension end of the first threaded rod 26 that passes through the movable groove 28.

[0039] When the temperature sensor 10 is moved to adjust its height, the drive motor 24 drives the moving block 27 to move in the moving groove 28 through the threaded rod, thereby moving the mounting plate 9 and adjusting the height of the temperature sensor 10. This allows for the detection of glue at different depths, which can promptly detect and adjust the temperature gradient.

[0040] A temperature sensor 10 is clamped and fixed on the mounting plate 9 by a clamping mechanism. The clamping mechanism includes a first arc-shaped clamping plate 29, a second arc-shaped clamping plate 30, a side plate 31, and a second threaded rod 32. The first arc-shaped clamping plate 29 is fixedly connected to one side of the mounting plate 9. The second arc-shaped clamping plate 30 is connected to the mounting plate 9 through a limiting part. The side plate 31 is fixedly connected to the side of the mounting plate 9 away from the first arc-shaped clamping plate 29. The second threaded rod 32 is threadedly connected to the side plate 31, and one end of the second threaded rod 32 is rotatably connected to the second arc-shaped clamping plate 30. A handle 33 is fixedly provided at the end of the second threaded rod 32 away from the second arc-shaped clamping plate 30. A rubber layer 34 is provided on one side of both the first arc-shaped clamping plate 29 and the second arc-shaped clamping plate 30. The rubber layer 34 is in contact with the temperature sensor 10. The limiting part includes a limiting block 35, which is fixedly connected to the second arc-shaped clamping plate 30. A limiting groove 36 is provided on the mounting plate 9 for the limiting block 35 to slide.

[0041] When the temperature sensor 10 is clamped and fixed, the temperature sensor 10 is in contact with the first arc-shaped clamping plate 29. Then, the rotating handle 33 is rotated, and the rotating handle 33 drives the second arc-shaped clamping plate 30 to move through the second threaded rod 32. The rubber layer 34 on one side of the first arc-shaped clamping plate 29 and the second arc-shaped clamping plate 30 is in contact with the temperature sensor 10, thereby clamping and fixing the temperature sensor 10, which facilitates the disassembly and replacement of the temperature sensor 10. When the second arc-shaped clamping plate 30 moves, the limiting block 35 moves in the limiting groove 36, which can limit the movement path of the second arc-shaped clamping plate 30.

[0042] It should be noted that the specific model and specifications of the temperature sensor 10 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly intelligent temperature control device for a dipping machine, characterized in that, include: A dipping tank (1) is provided on the outside of the dipping tank (1) with several thermostatic pipes (2). The two ends of the several thermostatic pipes (2) are respectively connected to a first connecting pipe (3) and a second connecting pipe (4) through a connecting assembly. The other ends of the first connecting pipe (3) and the second connecting pipe (4) are connected to a thermostatic water tank (5). A water pump (6) is installed on the first connecting pipe (3). Several electric heating wires (7) are installed in the thermostatic water tank (5). The impregnation tank (1) contains two agitators (8) connected by a transmission assembly; The impregnation tank (1) is connected to a mounting plate (9) via a movable component, and a temperature sensor (10) is clamped and fixed on the mounting plate (9) via a clamping mechanism.

2. The environmentally friendly intelligent temperature control device for a dipping machine according to claim 1, characterized in that: The connection assembly includes a first four-way water pipe (11), a second four-way water pipe (12), and two third connecting pipes (13). One end of the first four-way water pipe (11) and the second four-way water pipe (12) is connected to several thermostatic pipes (2), and the other end of the first four-way water pipe (11) and the second four-way water pipe (12) is connected to the two third connecting pipes (13) respectively. A first electric control valve (14) and a second electric control valve (15) are respectively installed on the two third connecting pipes (13).

3. The environmentally friendly intelligent temperature control device for a dipping machine according to claim 1, characterized in that: The constant temperature water tank (5) is provided with a water inlet pipe (16) at the upper end, and a cover (17) is threaded onto the water inlet pipe (16).

4. The environmentally friendly intelligent temperature control device for a dipping machine according to claim 1, characterized in that: The constant temperature water tank (5) is connected to a drain pipe (18) on one side, and a control valve (19) is installed on the drain pipe (18).

5. The environmentally friendly intelligent temperature control device for a dipping machine according to claim 1, characterized in that: The transmission assembly includes a servo motor (20) and two pulleys (21). The two pulleys (21) are respectively connected to the extension ends of the two stirring paddles (8) through the impregnation tank (1). The output end of the servo motor (20) is connected to one of the pulleys (21). The two pulleys (21) are connected to each other by a transmission belt (22).

6. The environmentally friendly intelligent temperature control device for a dipping machine according to claim 5, characterized in that: The lower end of the impregnation tank (1) is equipped with an installation frame (23), and the servo motor (20) is installed inside the installation frame (23).

7. The environmentally friendly intelligent temperature control device for a dipping machine according to claim 1, characterized in that: The moving component includes a drive motor (24), a support plate (25), a first threaded rod (26), and a moving block (27). The support plate (25) is fixedly installed in the impregnation tank (1). The support plate (25) has a moving groove (28) for the first threaded rod (26) to rotate and connect. The moving block (27) is threadedly connected to the first threaded rod (26) and is connected to the mounting plate (9). The drive motor (24) is installed on the impregnation tank (1) through a support frame (37), and the output end of the drive motor (24) is connected to the extension end of the first threaded rod (26) through the moving groove (28).

8. The environmentally friendly intelligent temperature control device for a dipping machine according to claim 1, characterized in that: The clamping mechanism includes a first arc-shaped clamping plate (29), a second arc-shaped clamping plate (30), a side plate (31), and a second threaded rod (32). The first arc-shaped clamping plate (29) is fixedly connected to one side of the mounting plate (9). The second arc-shaped clamping plate (30) is connected to the mounting plate (9) through a limiting part. The side plate (31) is fixedly connected to the side of the mounting plate (9) away from the first arc-shaped clamping plate (29). The second threaded rod (32) is threadedly connected to the side plate (31), and one end of the second threaded rod (32) is rotatably connected to the second arc-shaped clamping plate (30). A rotating handle (33) is fixedly provided at the end of the second threaded rod (32) away from the second arc-shaped clamping plate (30).

9. The environmentally friendly intelligent temperature control device for a dipping machine according to claim 8, characterized in that: Both the first arc-shaped clamp (29) and the second arc-shaped clamp (30) have a rubber layer (34) on one side, and the rubber layer (34) is in contact with the temperature sensor (10).

10. The environmentally friendly intelligent temperature control device for a dipping machine according to claim 9, characterized in that: The limiting part includes a limiting block (35), which is fixedly connected to the second arc-shaped clamp (30), and the mounting plate (9) is provided with a limiting groove (36) for the limiting block (35) to slide.

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