Automatic shell entering mechanism for arc-shaped battery
By designing an automated arc-shaped battery casing mechanism, the problem of low efficiency in cell casing installation was solved, enabling automated production and assembly of arc-shaped batteries and improving production efficiency.
Patent Information
- Application Number
- CN202422569429.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-10-23
AI Technical Summary
In existing technologies, the lack of automated cell loading mechanisms in the production process of curved batteries leads to low production efficiency.
An automatic battery casing mechanism with an arc shape, including a platform structure, an arc-shaped casing clamp structure, a cell feeding structure, and a forming structure, was designed. The mechanism utilizes components such as cylinders, cylinder mounting plates, lifting slide cylinders, suction cups, and solenoid valves to achieve the automated casing process of the battery cells.
It has enabled automated production of arc-shaped batteries, improved production efficiency, and is applicable to the arc-shaped packaging and casing process of digital Bluetooth batteries and power batteries, realizing the large-scale and automated assembly of battery cells.
Smart Images

Figure CN223651428U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery processing mechanism technology, and in particular to an automatic casing mechanism for arc-shaped batteries. Background Technology
[0002] In the production of curved batteries, cell insertion is one of the production steps. Currently, the mass production of curved batteries in the market mainly relies on manual cell insertion, without automated mechanisms or tooling to automatically insert the curved cells. This results in low production efficiency for curved batteries. To solve this problem, we propose an automatic cell insertion mechanism for curved batteries. Utility Model Content
[0003] The main purpose of this invention is to provide an automatic casing mechanism for arc-shaped batteries, which can effectively solve the problems in the background art.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0005] An automatic arc-shaped battery casing insertion mechanism includes a platform structure, an arc-shaped casing clamp structure, a cell feeding structure, and a forming structure. The arc-shaped casing clamp structure is fixedly installed on the upper surface of the platform structure, the cell feeding structure is fixedly installed on the upper surface of the arc-shaped casing clamp structure, and the forming structure is fixedly installed on one side of the arc-shaped casing clamp structure.
[0006] Preferably, the arc-shaped housing clamp structure includes a mounting plate, a bearing seat, a rotating tube, a rotating air inlet, a handwheel, a connector, an arc-shaped punch clamp, an arc-shaped die clamp, a suction hole, a suction cup, and an air connector. The upper surface of the mounting plate is fixedly mounted with a bearing seat. The rotating tube is movably mounted on the surface of the mounting plate through the bearing seat. One end of the rotating tube is connected to a rotating air inlet. A handwheel is fixedly mounted on the surface of the rotating tube near the rotating air inlet. The other end of the rotating tube is fixedly connected to a connector. An arc-shaped punch clamp is fixedly mounted on the upper surface of the mounting plate on one side of the connector. An arc-shaped die clamp is fixedly mounted on one side of the connector. Suction holes and suction cups are alternately provided on the concave surface of the arc-shaped die clamp and the convex surface of the arc-shaped punch clamp. An air connector is connected to the front surface of the arc-shaped punch clamp.
[0007] Preferably, the rotating tube is connected to the suction hole and suction cup on the arc-shaped die fixture via a connector, and the air connector is connected to the suction hole and suction cup on the arc-shaped punch fixture.
[0008] Preferably, the battery cell loading structure includes a cylinder mounting plate, a lifting slide cylinder, a speed control valve, an adapter plate, a suction cup fixing tube, a second suction cup, and a second air connector. The lifting slide cylinder is fixedly mounted on one side surface of the cylinder mounting plate. The speed control valve is fixedly mounted on the front surface of the lifting slide cylinder near both the upper and lower surfaces. The adapter plate is fixedly mounted on one side of the lifting slide cylinder. The suction cup fixing tube is installed through the surface of the adapter plate. The second suction cup is fixedly mounted at the lower end of the suction cup fixing tube. The second air connector is connected to the upper end of the suction cup fixing tube.
[0009] Preferably, the molding structure includes a second cylinder mounting plate, a second lifting slide cylinder, a lifting vertical plate, a lifting base plate, a transverse cylinder plate, a second transverse cylinder, a first transverse cylinder, a second speed control valve, a first arc plate mounting seat, a second arc plate mounting seat, a second arc plate, a first arc plate, and a linear guide rail. The second lifting slide cylinder is fixedly mounted on one side of the second cylinder mounting plate, and the lifting vertical plate is fixedly mounted on one side of the second lifting slide cylinder. The lifting base plate is fixedly mounted on the upper surface of the lifting vertical plate, and one end of the lifting base plate is fixedly mounted with... A transverse cylinder plate is provided, and transverse cylinder two and transverse cylinder one are fixedly installed on the front and rear surfaces of the transverse cylinder plate, respectively. A speed regulating valve two is installed on the upper surface of transverse cylinder two and transverse cylinder one. Arc plate mounting seat two and arc plate mounting seat one are fixedly installed on the output ends of transverse cylinder two and transverse cylinder one, respectively. Linear guide rails are fixedly installed on the upper surface of the lifting base plate near the front and rear surfaces. Arc plate one and arc plate two are fixedly installed on one side of arc plate mounting seat one and arc plate mounting seat two, respectively.
[0010] Preferably, the first arc plate mounting base and the second arc plate mounting base are slidably mounted on the two linear guide rails respectively.
[0011] Preferably, the platform structure includes a base plate, a mounting platform, and solenoid valves. The mounting platform is fixedly mounted on the middle of the upper surface of the base plate, and solenoid valves are located on both sides of the upper surface of the base plate at the mounting platform.
[0012] Preferably, the arc-shaped insert clamp structure is fixedly mounted on the surface of the mounting platform by a mounting plate, the battery cell feeding structure is fixed on the upper surface of the mounting plate by a cylinder mounting plate one, and the forming structure is fixedly mounted on the lower surface of the mounting plate near one side by a cylinder mounting plate two.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] This invention relates to an automated arc-shaped battery casing mechanism, which automates the placement of flat, wound, or stacked battery cells into an arc-shaped aluminum-plastic film casing. It achieves a series of actions including automatic casing placement, automatic bending of the battery cell into an arc shape, and cap flipping. It is an essential automated piece of equipment for battery cell assembly and can be applied to the arc-shaped packaging and casing process of digital Bluetooth batteries and power batteries. Primarily suitable for assembling arc-shaped battery cells, it improves factory efficiency and enables large-scale and automated production. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of an automatic arc-shaped battery casing mechanism according to the present invention.
[0016] Figure 2 This is a platform structure diagram illustrating an automatic arc-shaped battery casing mechanism according to this utility model.
[0017] Figure 3 This is a diagram illustrating the arc-shaped battery insertion clamp structure of an automatic arc-shaped battery insertion mechanism according to this utility model.
[0018] Figure 4 This is a diagram illustrating the cell loading structure of an automatic arc-shaped battery casing mechanism according to this utility model.
[0019] Figure 5 This is a diagram illustrating the molding structure of an automatic arc-shaped battery casing mechanism according to this utility model.
[0020] In the diagram: 1. Platform structure; 11. Base plate; 12. Mounting platform; 13. Solenoid valve; 2. Arc-shaped housing clamp structure; 21. Mounting plate; 22. Bearing seat; 23. Rotating tube; 24. Rotary air connector; 25. Handwheel; 26. Connector; 27. Arc-shaped punch clamp; 28. Arc-shaped die clamp; 29. Suction hole; 210. Suction cup one; 211. Air connector one; 3. Battery cell feeding structure; 31. Cylinder mounting plate one; 32. Lifting slide cylinder one; 33. 34. Speed control valve 1; 35. Adapter plate; 36. Suction cup fixing tube; 37. Suction cup 2; 48. Air connector 2; 49. Molding structure; 40. Cylinder mounting plate 2; 41. Lifting slide cylinder 2; 42. Lifting vertical plate; 43. Lifting base plate; 44. Horizontal movement cylinder plate; 45. Horizontal movement cylinder 2; 46. Horizontal movement cylinder 1; 47. Speed control valve 2; 48. Arc plate mounting seat 1; 49. Arc plate mounting seat 2; 40. Arc plate 2; 411. Arc plate 2; 412. Arc plate 1; 413. Linear guide rail. Detailed Implementation
[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] like Figure 1-5As shown, an automatic arc-shaped battery casing insertion mechanism includes a platform structure 1, an arc-shaped casing clamp structure 2, a cell feeding structure 3, and a forming structure 4. The arc-shaped casing clamp structure 2 is fixedly installed on the upper surface of the platform structure 1, the cell feeding structure 3 is fixedly installed on the upper surface of the arc-shaped casing clamp structure 2, and the forming structure 4 is fixedly installed on one side of the arc-shaped casing clamp structure 2.
[0023] The arc-shaped housing clamping structure 2 includes a mounting plate 21, a bearing seat 22, a rotating tube 23, a rotating air inlet 24, a handwheel 25, a connector 26, an arc-shaped punch clamp 27, an arc-shaped die clamp 28, a suction hole 29, a suction cup 210, and an air connector 211. The bearing seat 22 is fixedly mounted on the upper surface of the mounting plate 21. The rotating tube 23 is movably mounted on the surface of the mounting plate 21 through the bearing seat 22. One end of the rotating tube 23 is connected to the rotating air inlet 24. The surface of the rotating tube 23 is fixedly mounted near the rotating air inlet 24. A handwheel 25 is installed, and a connector 26 is fixedly connected to the other end of the rotating tube 23. An arc-shaped punch clamp 27 is fixedly installed on the upper surface of the mounting plate 21 on one side of the connector 26. An arc-shaped concave clamp 28 is fixedly installed on one side of the connector 26. The aluminum-plastic film on the arc-shaped concave clamp 28 is pressed onto the arc-shaped punch clamp 27 by rotating the rotating tube 23 and the connector 26 through the arc-shaped concave clamp 28. The pressing is done in two stages. During the two stages, the arc piece 1 412 and the arc piece 2 411 are successively removed. After processing, suction holes 29 and suction cups 210 are alternately provided on the concave surface of the arc-shaped die fixture 28 and the convex surface of the arc-shaped punch fixture 27. An air connector 211 is connected to the front surface of the arc-shaped punch fixture 27. The rotating pipe 23 is connected to the suction holes 29 and suction cups 210 on the arc-shaped die fixture 28 via a connector 26, and the air connector 211 is connected to the suction holes 29 and suction cups 210 on the arc-shaped punch fixture 27. The battery cell loading structure 3 includes a cylinder mounting plate 31, a lifting slide cylinder 32, a speed regulating valve 33, and a converter. Plate 34, suction cup fixing tube 35, suction cup 2 36 and air connector 2 37, a lifting slide cylinder 1 32 is fixedly installed on one side surface of cylinder mounting plate 1 31, a speed regulating valve 1 33 is fixedly installed on the front surface of lifting slide cylinder 1 32 near the upper and lower surfaces, an adapter plate 34 is fixedly installed on one side of lifting slide cylinder 1 32, a suction cup fixing tube 35 is installed through the surface of adapter plate 34, a suction cup 2 36 is fixedly installed at the lower end of suction cup fixing tube 35, and an air connector 2 37 is connected to the upper end of suction cup fixing tube 35;The forming structure 4 includes a cylinder mounting plate 2 41, a lifting slide cylinder 2 42, a lifting vertical plate 43, a lifting base plate 44, a transverse cylinder plate 45, a transverse cylinder 2 46, a transverse cylinder 1 47, a speed regulating valve 2 48, an arc plate mounting seat 1 49, an arc plate mounting seat 2 410, an arc plate 2 411, an arc plate 1 412, and a linear guide rail 413. A lifting slide cylinder 2 42 is fixedly mounted on one side of the cylinder mounting plate 2 41. The lifting slide cylinder 2 42 is equipped with an air connector 3. Cylinder 2 42 is controlled by solenoid valve 13 connected to air connector 3. A lifting platform 43 is fixedly installed on one side of lifting platform cylinder 2 42. A lifting base plate 44 is fixedly installed on the upper surface of lifting platform 43. A transverse cylinder plate 45 is fixedly installed at one end of lifting base plate 44. Transverse cylinder 2 46 and transverse cylinder 1 47 are fixedly installed on the front and rear surfaces of transverse cylinder plate 45, respectively. Speed regulating valve 2 48 is installed on the upper surface of both transverse cylinder 2 46 and transverse cylinder 1 47. The output ends of cylinder 46 and transverse cylinder 47 are respectively fixedly mounted with arc plate mounting base 410 and arc plate mounting base 49. Linear guide rails 413 are fixedly mounted on the upper surface of the lifting base plate 44 near both the front and rear surfaces. Arc plate 412 and arc plate 411 are respectively fixedly mounted on one side of arc plate mounting base 49 and arc plate mounting base 410. Arc plate mounting base 49 and arc plate mounting base 410 are slidably mounted on the two linear guide rails 413. The platform structure 1 includes a base plate. 11. Mounting platform 12 and solenoid valves 13: The mounting platform 12 is fixedly mounted on the middle of the upper surface of the base plate 11, and solenoid valves 13 are located on both sides of the upper surface of the base plate 11 on the mounting platform 12; the arc-shaped housing clamp structure 2 is fixedly mounted on the surface of the mounting platform 12 via the mounting plate 21; the battery cell feeding structure 3 is fixed to the upper surface of the mounting plate 21 via the cylinder mounting plate 1 31; and the forming structure 4 is fixedly mounted on the lower surface of the mounting plate 21 near one side via the cylinder mounting plate 21.
[0024] It should be noted that this utility model is an automatic arc-shaped battery casing mechanism. In use, the aluminum-plastic film is placed onto the arc-shaped punch clamp 27 and the arc-shaped concave clamp 28. At this time, the rotating air connector 24 and air connector 211 are connected to the solenoid valve 13. The solenoid valve 13 controls the suction cup 210 and suction hole 29 to create a vacuum, thereby adsorbing the aluminum film onto the arc-shaped punch clamp 27 and the arc-shaped concave clamp 28. Then, the battery cell loading structure 3, after suction cup 36, lowers the battery cell into the casing via the lifting slide cylinder 32. The suction of suction cup 36 is controlled by the solenoid valve 13 via air connector 37, and the lifting of the lifting slide cylinder 32 is controlled by the solenoid valve 13 via speed control valve 33. After casing, the transverse cylinder 47 and transverse cylinder 46 simultaneously push the arc plate mounting base 49 and the arc plate mounting base 41. 0, thus pushing arc plate 2 411 and arc plate 1 412 to move upwards towards the battery cell. After moving, the lifting slide cylinder 2 42 moves downwards under the control of the solenoid valve 13, thereby driving arc plate 2 411 and arc plate 1 412 to press down on the battery cell and press it into an arc shape. Then, the suction cup 2 36 moves upwards and moves away under the control of the lifting slide cylinder 1 32. After moving away, the handwheel 25 is rotated to drive the arc-shaped concave mold clamp 28 connected to the connector 26, so that the arc-shaped concave mold clamp 28 presses onto arc plate 1 412 and arc plate 2 411. At this time, it is necessary to first depressurize the transverse cylinder 1 47 and remove arc plate 1 412. Then, it is necessary to depressurize the transverse cylinder 2 46 and remove arc plate 2 411. In this way, the automatic insertion of the arc-shaped battery into the casing can be completed. The entire process is controlled by the solenoid valve 13 in conjunction with the corresponding control microcontroller program, thereby automating the automatic insertion of the arc-shaped battery into the casing.
[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An automatic casing mechanism for an arc-shaped battery, characterized in that: It includes a platform structure (1), an arc-shaped housing clamp structure (2), a battery cell feeding structure (3), and a forming structure (4). The arc-shaped housing clamp structure (2) is fixedly installed on the upper surface of the platform structure (1), the battery cell feeding structure (3) is fixedly installed on the upper surface of the arc-shaped housing clamp structure (2), and the forming structure (4) is fixedly installed on one side of the arc-shaped housing clamp structure (2).
2. The automatic casing mechanism for an arc-shaped battery according to claim 1, characterized in that: The arc-shaped housing clamp structure (2) includes a mounting plate (21), a bearing seat (22), a rotating tube (23), a rotating air inlet head (24), a handwheel (25), a connector (26), an arc-shaped punch clamp (27), an arc-shaped die clamp (28), a suction hole (29), a suction cup (210), and an air inlet head (211). The upper surface of the mounting plate (21) is fixedly mounted with the bearing seat (22). The rotating tube (23) is movably mounted on the surface of the mounting plate (21) through the bearing seat (22). One end of the rotating tube (23) is connected to the rotating air inlet head (24). A handwheel (25) is fixedly installed on the surface of the rotating air inlet (24). A connector (26) is fixedly connected to the other end of the rotating tube (23). An arc-shaped punch clamp (27) is fixedly installed on the upper surface of the mounting plate (21) on one side of the connector (26). An arc-shaped concave die clamp (28) is fixedly installed on one side of the connector (26). Suction holes (29) and suction cups (210) are alternately provided on the concave surface of the arc-shaped concave die clamp (28) and the convex surface of the arc-shaped punch clamp (27). An air inlet connector (211) is connected to the front surface of the arc-shaped punch clamp (27).
3. The automatic casing mechanism for an arc-shaped battery according to claim 2, characterized in that: The rotating tube (23) is connected to the suction hole (29) and suction cup (210) on the arc-shaped die fixture (28) through the connector (26), and the air connector (211) is connected to the suction hole (29) and suction cup (210) on the arc-shaped punch fixture (27).
4. The automatic casing mechanism for an arc-shaped battery according to claim 3, characterized in that: The battery cell loading structure (3) includes a cylinder mounting plate (31), a lifting slide cylinder (32), a speed control valve (33), an adapter plate (34), a suction cup fixing tube (35), a suction cup (36), and an air connector (37). The lifting slide cylinder (32) is fixedly mounted on one side surface of the cylinder mounting plate (31). The speed control valve (33) is fixedly mounted on the front surface of the lifting slide cylinder (32) near the upper and lower surfaces. The adapter plate (34) is fixedly mounted on one side of the lifting slide cylinder (32). The suction cup fixing tube (35) is installed through the surface of the adapter plate (34). The suction cup (36) is fixedly mounted on the lower end of the suction cup fixing tube (35). The air connector (37) is connected to the upper end of the suction cup fixing tube (35).
5. The automatic casing mechanism for an arc-shaped battery according to claim 4, characterized in that: The forming structure (4) includes a cylinder mounting plate two (41), a lifting slide cylinder two (42), a lifting vertical plate (43), a lifting base plate (44), a transverse cylinder plate (45), a transverse cylinder two (46), a transverse cylinder one (47), a speed regulating valve two (48), an arc plate mounting seat one (49), an arc plate mounting seat two (410), an arc plate two (411), an arc plate one (412), and a linear guide rail (413). The lifting slide cylinder two (42) is fixedly installed on one side of the cylinder mounting plate two (41), and the lifting vertical plate (43) is fixedly installed on one side of the lifting slide cylinder two (42). The lifting base plate (44) is fixedly installed on the upper surface of the lifting vertical plate (43). A transverse cylinder plate (45) is fixedly installed at the end. A transverse cylinder 2 (46) and a transverse cylinder 1 (47) are fixedly installed on the front and rear surfaces of the transverse cylinder plate (45), respectively. A speed regulating valve 2 (48) is installed on the upper surface of both the transverse cylinder 2 (46) and the transverse cylinder 1 (47). An arc plate mounting seat 2 (410) and an arc plate mounting seat 1 (49) are fixedly installed on the output ends of the transverse cylinder 2 (46) and the transverse cylinder 1 (47), respectively. A linear guide rail (413) is fixedly installed on the upper surface of the lifting base plate (44) near the front and rear surfaces. An arc plate 1 (412) and an arc plate 2 (411) are fixedly installed on one side of the arc plate mounting seat 1 (49) and the arc plate mounting seat 2 (410), respectively.
6. The automatic casing mechanism for an arc-shaped battery according to claim 5, characterized in that: The first arc plate mounting base (49) and the second arc plate mounting base (410) are slidably mounted on the two linear guide rails (413).
7. The automatic casing mechanism for an arc-shaped battery according to claim 6, characterized in that: The platform structure (1) includes a base plate (11), an installation platform (12) and a solenoid valve (13). The installation platform (12) is fixedly installed in the middle of the upper surface of the base plate (11), and there are solenoid valves (13) on both sides of the upper surface of the base plate (11) located on the installation platform (12).
8. The automatic casing mechanism for an arc-shaped battery according to claim 7, characterized in that: The arc-shaped insert clamp structure (2) is fixedly installed on the surface of the mounting platform (12) by the mounting plate (21), the battery cell feeding structure (3) is fixed on the upper surface of the mounting plate (21) by the cylinder mounting plate one (31), and the forming structure (4) is fixedly installed on the lower surface of the mounting plate (21) near one side by the cylinder mounting plate two (41).