Air-cooled water chilling unit

By rationally integrating the refrigeration system, water system, and electrical control system, the air-cooled water-cooled unit solves the problems of high power consumption and large space occupation of refrigeration equipment in energy storage products, achieving high efficiency and energy saving with small space occupation, and is suitable for the refrigeration needs inside the energy storage cabinet.

CN223651481UActive Publication Date: 2025-12-09SUZHOU ENVICOOL ENVIRONMENTAL CONTROL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423169294.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-09
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

Existing refrigeration equipment in energy storage products suffers from high power consumption and large space requirements, making it difficult to meet the demand for high efficiency, energy saving, and small space requirements of energy storage products.

Method used

Design an air-cooled water-cooled unit that integrates the refrigeration system, water system, and electrical control system into the casing. By optimizing the layout, the unit thickness can be reduced and the space occupancy can be optimized. Reasonable air ducts and water channels can be set between the various systems to achieve efficient cooling.

Benefits of technology

This approach achieves the desired cooling effect while reducing the unit's space occupancy, improving equipment integration and maintenance convenience, reducing noise, and extending equipment lifespan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air-cooled water chilling unit which comprises a shell, the shell comprises a frame main body, a top plate and a bottom plate, the frame main body is arranged on the bottom plate, the top plate is arranged on the frame main body, the frame main body, the top plate and the bottom plate jointly define a containing cavity, and a first beam body and a second beam body are arranged in the containing cavity. The first beam body and the second beam body are arranged in the containing cavity in a spaced mode in the first direction. The refrigerating system is arranged in the containing cavity and used for cooling and heat dissipation; the water system is arranged between the first beam body and the second beam body; and the electric control system is arranged between the top plate and the first beam body. According to the air-cooled water chilling unit, the refrigerating system, the water system and the electric control system are reasonably integrated in the shell, the refrigerating performance is achieved, meanwhile, the thickness of the unit is reduced, then the space occupancy of the air-cooled water chilling unit is reduced to the maximum extent, the number of parts forming the water chilling unit is small, and assembly, installation and subsequent production and maintenance are facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to refrigeration technical field, especially a kind of air-cooled water cooling unit. BACKGROUND

[0002] With the high-speed development of energy storage industry, long life, high integration, high density have become the development trend of energy storage products, which brings the internal thermal density of energy storage products to improve. The temperature of battery product when working greatly influences the performance and life of battery, so the energy storage industry attaches great importance to the capacity and power consumption of refrigeration equipment. In the process of realizing the present application, the inventor found that at least the following technical problems exist in the prior art: the refrigeration equipment is generally placed in the energy storage cabinet, and the power consumption is provided by the energy storage equipment, so the air-cooled water machine is high in energy efficiency and small in space ratio, which is a new requirement for the refrigeration industry. UTILITY MODEL CONTENTS

[0003] The utility model aims at providing an air-cooled water cooling unit, which meets the refrigeration effect while having a small space occupancy.

[0004] The utility model provides an air-cooled water cooling unit, which comprises:

[0005] A shell comprises a frame body, a top plate and a bottom plate, the frame body is arranged on the bottom plate, the top plate is arranged on the frame body, and the frame body, the top plate and the bottom plate jointly enclose a containing cavity, a first beam body and a second beam body are arranged in the containing cavity, and the first beam body and the second beam body are arranged in the containing cavity at intervals;

[0006] A refrigeration system is arranged in the containing cavity, and the refrigeration system is used for cooling and dissipating heat;

[0007] A water system is arranged between the first beam body and the second beam body;

[0008] An electric control system is arranged between the top plate and the first beam body.

[0009] The air-cooled water cooling unit described above, preferably, the frame body comprises a first panel, a second panel, a third panel and a fourth panel connected in sequence, the first panel and the third panel are arranged oppositely, the second panel and the fourth panel are arranged oppositely, and the opposite ends of the first beam body and the second beam body are connected with the second panel and the fourth panel respectively.

[0010] The air-cooled water-cooled unit as claimed in any one of the above claims, wherein preferably, the refrigeration system comprises a compressor, a plate heat exchanger, a condenser, an electronic expansion valve, a first fan and a second fan, the condenser is arranged between the top plate and the first beam body, the compressor and the plate heat exchanger are arranged between the first beam body and the second beam body, the first fan and the second fan are arranged between the second beam body and the bottom plate, and the electronic expansion valve is arranged on a connecting pipeline between the compressor and the plate heat exchanger.

[0011] The air-cooled water-cooled unit as claimed in any one of the above claims, wherein preferably, the first panel is provided with an air outlet, and the air outlet is located at one end of the first panel close to the top plate.

[0012] The air-cooled water-cooled unit as claimed in any one of the above claims, wherein preferably, the first panel is provided with two air return inlets, and the two air return inlets correspond to positions of the first fan and the second fan, respectively.

[0013] The air-cooled water-cooled unit as claimed in any one of the above claims, wherein preferably, the two air return inlets are provided with filter screens.

[0014] The air-cooled water-cooled unit as claimed in any one of the above claims, wherein preferably, the third panel comprises a first cover plate and a second cover plate, the first cover plate is detachably arranged on the third panel, and the first cover plate is arranged on the third panel at positions corresponding to the refrigeration system and the water system.

[0015] The air-cooled water-cooled unit as claimed in any one of the above claims, wherein preferably, the water system comprises a water return inlet, a water pump, a pipeline heating element and a water outlet, the water pump and the pipeline heating element are arranged between the first beam body and the second beam body, and the water return inlet and the water outlet are arranged on the second panel.

[0016] The air-cooled water-cooled unit as claimed in any one of the above claims, wherein preferably, the water system further comprises a liquid supplement inlet and an expansion tank, the liquid supplement inlet is embedded at one end of the second panel close to the bottom plate, and the expansion tank is arranged on the second panel between the top plate and the first beam body.

[0017] The air-cooled water-cooled unit as claimed in any one of the above claims, wherein preferably, the electric control system comprises an electric control box and an electric module, the electric control box is arranged between the top plate and the first beam body, and the electric module is embedded on the fourth panel.

[0018] Compared with the prior art, the air-cooled water-cooled unit provided by the present application has at least the following beneficial effects:

[0019] The air-cooled water chiller unit in the embodiment rationally integrates the refrigeration system, the water system and the electric control system in the shell, realizes the refrigeration performance, reduces the thickness of the unit, and maximizes the space occupancy of the air-cooled water chiller unit, and the components of the water chiller unit are less, facilitating assembly, installation, subsequent production and maintenance. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 is a perspective view of the air-cooled water chiller unit from another viewing angle according to an embodiment of the present application;

[0021] Figure 2 is a perspective view of the air-cooled water chiller unit from another viewing angle according to an embodiment of the present application;

[0022] Figure 3 is a front view of the air-cooled water chiller unit according to an embodiment.

[0023] BRIEF DESCRIPTION OF DRAWINGS

[0024] 10 - shell, 11 - frame body, 111 - first panel, 112 - second panel, 113 - third panel, 1131 - first cover plate, 1132 - second cover plate, 114 - fourth panel, 12 - top plate, 13 - bottom plate, 14 - containing cavity, 141 - first chamber, 142 - second chamber, 143 - third chamber, 15 - first beam body, 16 - second beam body, 17 - limiting frame;

[0025] 20 - refrigeration system, 21 - compressor, 22 - plate heat exchanger, 23 - condenser, 24 - electronic expansion valve, 25 - first fan, 26 - second fan, 27 - air outlet, 28 - air return;

[0026] 30 - water system, 31 - water return, 32 - water pump, 33 - pipeline heating element, 34 - water outlet, 35 - liquid supplementing port, 36 - expansion tank;

[0027] 40 - electric control system, 41 - electric control box, 42 - electric module. DETAILED DESCRIPTION

[0028] The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application, and cannot be explained as a limitation of the present application.

[0029] Referring to Figures 1 to 3 The present application provides an air-cooled water chiller unit, which comprises a shell 10, a refrigeration system 20, a water system 30 and an electric control system 40, wherein:

[0030] The shell 10 includes a frame body 11, a top plate 12, and a bottom plate 13. The top plate 12 is connected above the frame body 11, and the frame body 11 is mounted on the bottom plate 13. The frame body 11, top plate 12, and bottom plate 13 are connected to form a completely enclosed shell 10. The frame body 11, top plate 12, and bottom plate 13 together enclose a receiving cavity 14. A first beam 15 and a second beam 16 are provided in the receiving cavity 14. The first beam 15 and the second beam 16 are spaced apart in the receiving cavity 14 along the direction of gravity. The first beam 15 is located above the second beam 16. The first beam 15 and the second beam 16 divide the receiving cavity 14 from top to bottom into a first chamber 141, a second chamber 142, and a third chamber 143.

[0031] The refrigeration system 20, water system 30, and electrical control system 40 are all housed within the receiving cavity 14. While ensuring their respective functions are fulfilled, the refrigeration system 20 is distributed within the first chamber 141, the second chamber 142, and the third chamber 143. The water system 30 is located between the first beam 15 and the second beam 16, and the electrical control system 40 is located between the top plate 12 and the first beam 15. This air-cooled chiller unit fully utilizes the space of the receiving cavity 14, rationally arranging the refrigeration system 20, water system 30, and electrical control system 40, minimizing the thickness of the casing 10. When the air-cooled chiller unit is placed on the door of a commercial or industrial storage cabinet, it achieves excellent cooling performance with a very small space occupancy.

[0032] In the embodiments provided in this application, the frame body 11 includes a first panel 111, a second panel 112, a third panel 113, and a fourth panel 114 connected in sequence. The first panel 111 and the third panel 113 are arranged opposite to each other, and the second panel 112 and the fourth panel 114 are arranged opposite to each other. The two ends of the first panel 111 are connected to the second panel 112 and the fourth panel 114, respectively. Similarly, the two ends of the third panel 113 are connected to the second panel 112 and the fourth panel 114, respectively. The first panel 111, the second panel 112, the third panel 113, and the fourth panel 114 enclose the main body of the receiving cavity 14. The top plate 12 and the bottom plate 13 close the two ends of the frame body 11 to form a sealed shell 10. The extension direction of the first beam 15 and the second beam 16 is the direction of the line connecting the center points of the second panel 112 and the fourth panel 114. The opposite ends of the first beam 15 and the second beam 16 are connected to the second panel 112 and the fourth panel 114, respectively, to divide the receiving cavity 14 into three chambers.

[0033] Reference Figure 3As shown, the refrigeration system 20 includes a compressor 21, a plate heat exchanger 22, a condenser 23, an electronic expansion valve 24, a first fan 25, and a second fan 26. The condenser 23 is located between the top plate 12 and the first beam 15 (i.e., within the first chamber 141). The compressor 21 and the plate heat exchanger 22 are located between the first beam 15 and the second beam 16 (i.e., within the second chamber 142). The first fan 25 and the second fan 26 are both located between the second beam 16 and the bottom plate 13 (i.e., within the third chamber 143). The refrigeration system 20 is the main component of the air-cooled chiller unit and has a relatively large number of components. All components are arranged in three chambers. When the first fan 25 and the second fan 26 are started, the space on both sides of the compressor 21 and the plate heat exchanger 22 can act as air ducts to allow cooling air to flow. This avoids the obstruction of cooling air flow caused by many components being arranged in the same chamber, which would reduce the air volume and thus effectively reduce the noise generated during unit operation.

[0034] Furthermore, the first panel 111 is provided with an air outlet 27, which is located at one end of the first panel 111 near the top plate 12, as shown in the figure. Figure 1 as well as Figure 3 As shown, the air outlet 27 is located on the part of the first panel 111 corresponding to the first chamber 141. Under the action of the first fan 25 and the second fan 26, the air flows from the third chamber 143 to the second chamber 142. Under the action of the refrigeration system 20, the air is cooled down to form cooling air, which continues to flow into the first chamber 141 and is finally sent out through the air outlet 27 to achieve heat dissipation and cooling of the product.

[0035] To achieve air cooling circulation, continue referring to... Figure 1 as well as Figure 3 As shown, two return air vents 28 are also provided on the first panel 111. The two return air vents 28 correspond to the positions of the first fan 25 and the second fan 26, respectively. Outside air enters the third chamber 143 through the two return air vents 28. Then, under the action of the first fan 25 and the second fan 26, the air is forced to flow into the second chamber 142, thereby cooling the air. The cooled air is then sent out through the air outlet 27 to dissipate heat, thus forming a cycle in which outside air enters the housing 10 for cooling, and then the cooled air is sent out. After the cooled air dissipates heat on the product, it can re-enter the housing 10 through the return air vents 28.

[0036] The air entering the housing 10 through the return air inlet 28 may carry dust particles and other impurities. In order to prevent these impurities from being carried into the housing 10 and adsorbing or sticking to the various components of the refrigeration system 20, water system 30 and electrical control system 40, causing pollution to the internal components and even affecting their normal operation, filters (not shown) are installed on both return air inlets 28. The filters can block dust particles and other impurities, preventing them from entering the housing cavity 14 with the air, and effectively avoiding the impact of impurities on heat exchange efficiency.

[0037] To ensure the operating efficiency of air-cooled chiller units, regular equipment maintenance is required. In the embodiments provided in this application, reference is made to... Figure 2 As shown, the third panel 113 includes a first cover plate 1131 and a second cover plate 1132. The first cover plate 1131 is located at one end of the third panel 113 near the bottom plate 13, corresponding to the position of the refrigeration system 20 and the water system 30. The first cover plate 1131 is detachably mounted on the third panel 113. When the equipment needs maintenance or repair, only the first cover plate 1131 needs to be removed, which facilitates the investigation of production problems and subsequent application and maintenance.

[0038] In the embodiments provided in this application, the water system 30 includes a return water inlet 31, a water pump 32, a pipe heating element 33, and a water outlet 34. The water pump 32 and the pipe heating element 33 are both located between the first beam 15 and the second beam 16 (i.e., within the second chamber 142). The return water inlet 31 and the water outlet 34 are both located on the second panel 112. (Refer to...) Figure 2 as well as Figure 3 As shown, the return port 31 and the outlet 34 are located on the second panel 112 corresponding to the second chamber 142. The return port 31 is closer to the top plate 12, and the outlet 34 is closer to the bottom plate 13. The coolant flows from the return port 31 to the water pump 32, and after being processed by the refrigeration system 20, it is discharged through the pipe heating element 33 and the outlet 34, thus realizing the heat exchange process. By placing the return port 31 and the outlet 34 on the second panel 112, the respective functions can be achieved without occupying the internal space of the housing 10, and the input and output of the coolant are more convenient.

[0039] Furthermore, the water system 30 also includes a replenishment port 35 and an expansion tank 36. The replenishment port 35 is embedded in the end of the second panel 112 near the bottom plate 13, and is closer to the bottom plate 13 than the outlet 34. The replenishment port 35 is hidden on the second panel 112, which can realize the replenishment function without occupying too much space in the unit. The expansion tank 36 is located on the second panel 112 between the top plate 12 and the first beam 15 (third chamber 143). The expansion tank 36 is connected to the water pump 32 and only occupies a small space in the first chamber 141 to realize its function.

[0040] In the embodiments provided in this application, reference is made to Figure 1 as well as Figure 3 As shown, the electrical control system 40 includes an electrical control box 41 and an electrical module 42. The electrical control box 41 is located between the top plate 12 and the first beam 15, and is arranged in the first chamber 141 in parallel with the condenser 23. The electrical module 42 includes communication, power supply and debugging functions. The electrical module 42 is embedded in the fourth panel 114 to facilitate personnel to perform electrical control and debugging.

[0041] Reference Figure 1 as well as Figure 2 As shown, the air-cooled chiller unit of this application also includes a limiting frame 17. After the frame body 11, top plate 12 and bottom plate 13 are connected in sequence to form the shell 10, the shell 10 is fixed as a whole by the limiting frame 17, which can increase the overall strength of the unit and ensure the fixation of the various components inside the shell 10.

[0042] The air-cooled chiller unit of this application rationally distributes the various components of the refrigeration system 20, water system 30 and electrical control system 40 inside the casing 10 and on various panels. Under the premise of ensuring that the unit achieves good refrigeration function, it has the advantages of high efficiency and energy saving, reduced unit space occupation, easy maintenance and repair, beautiful appearance and long service life. It is suitable for placement inside products such as energy storage cabinets for refrigeration work.

[0043] The above description, based on the embodiments shown in the drawings, details the structure, features, and effects of this utility model. The above description is only a preferred embodiment of this utility model, but the scope of implementation of this utility model is not limited to what is shown in the drawings. Any changes made in accordance with the concept of this utility model, or modifications to equivalent embodiments, that do not exceed the spirit covered by the specification and drawings, shall be within the protection scope of this utility model.

Claims

1. An air-cooled water-cooled chiller unit, characterized in that, include: The housing includes a frame body, a top plate, and a bottom plate. The frame body is disposed on the bottom plate, and the top plate is disposed on the frame body. The frame body, the top plate, and the bottom plate together enclose a receiving cavity. A first beam and a second beam are provided in the receiving cavity, and the first beam and the second beam are spaced apart in the receiving cavity. A refrigeration system is provided inside the receiving cavity, and the refrigeration system is used for cooling and heat dissipation. A water system is located between the first beam and the second beam; The electrical control system is located between the top plate and the first beam.

2. The air-cooled water-cooled unit according to claim 1, characterized in that, The main frame includes a first panel, a second panel, a third panel, and a fourth panel connected in sequence. The first panel and the third panel are arranged opposite to each other, and the second panel and the fourth panel are arranged opposite to each other. The opposite ends of the first beam and the second beam are respectively connected to the second panel and the fourth panel.

3. The air-cooled water-cooled unit according to claim 2, characterized in that, The refrigeration system includes a compressor, a plate heat exchanger, a condenser, an electronic expansion valve, a first fan, and a second fan. The condenser is located between the top plate and the first beam. The compressor and the plate heat exchanger are located between the first beam and the second beam. The first fan and the second fan are located between the second beam and the bottom plate. The electronic expansion valve is located on the connecting pipe between the compressor and the plate heat exchanger.

4. The air-cooled water-cooled unit according to claim 3, characterized in that, The first panel is provided with an air outlet, which is located at one end of the first panel near the top plate.

5. The air-cooled water-cooled unit according to claim 3, characterized in that, The first panel is provided with two return air vents, which correspond to the positions of the first fan and the second fan, respectively.

6. The air-cooled water-cooled unit according to claim 5, characterized in that, The two return air inlets are equipped with filters.

7. The air-cooled water-cooled unit according to claim 2, characterized in that, The third panel includes a first cover plate and a second cover plate. The first cover plate is detachably disposed on the third panel, and the first cover plate is disposed on the third panel at the positions corresponding to the refrigeration system and the water system.

8. The air-cooled water-cooled unit according to claim 2, characterized in that, The water system includes a return water inlet, a water pump, a pipe heating element, and a water outlet. The water pump and the pipe heating element are both located between the first beam and the second beam, and the return water inlet and the water outlet are both located on the second panel.

9. The air-cooled water-cooled unit according to claim 8, characterized in that, The water system also includes a replenishment port and an expansion tank. The replenishment port is embedded in one end of the second panel near the bottom plate, and the expansion tank is located on the second panel between the top plate and the first beam.

10. The air-cooled water-cooled unit according to claim 2, characterized in that, The electrical control system includes an electrical control box and an electrical module. The electrical control box is located between the top plate and the first beam, and the electrical module is embedded in the fourth panel.