Truck wire harness protection device

By designing the outer casing and connector of the truck wiring harness protection device, and utilizing the combined structure of the upper pressure plate and side guard plate, the problem of wiring harness being squeezed and impacted by external forces is solved, achieving effective separation and anti-tangling of charging cables, and improving the safety and stability of the wiring harness.

CN223651888UActive Publication Date: 2025-12-09LEONI ELECTRICAL SYSTEMS (JINING) CO LTD
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Patent Information

Application Number
CN202422683550.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-12-09
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

Existing truck wiring harness protection devices are ineffective against external forces and cannot effectively prevent wiring harnesses from being subjected to external impacts and charging cable entanglement.

Method used

A truck wiring harness protection device was designed, including an outer housing and a connector. The outer housing consists of an upper pressure plate and a bent side guard plate, which are clamped and fixed by connecting bolts and elastic fasteners. The wiring harness holes are designed to separate the charging cables and prevent them from getting tangled.

Benefits of technology

It effectively protects the wiring harness from external impacts, prevents the charging cable from getting tangled, and improves the safety and stability of the wiring harness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a truck wire harness protection device, and belongs to the technical field of wire harness protection. Comprising an outer protective shell, multiple sets of connecting bases are arranged in the length direction of the outer protective shell, one end of a connecting bolt is detachably connected with a base, and the other end of the connecting bolt sequentially penetrates through a lower elastic fixing piece, an upper elastic fixing piece and an upper pressing plate to be connected with a locking nut. A lower elastic fixing piece and an upper elastic fixing piece are clamped between a base and an upper pressing plate, the upper elastic fixing piece is provided with a plurality of sets of semicircular clamping grooves B, the lower elastic fixing piece is provided with a plurality of sets of semicircular clamping grooves A, and any set of semicircular clamping grooves B and a corresponding upper side baffle A define a wire harness clamping hole. The beneficial effects of the utility model are that the two sides of the upper pressing plate are respectively bent to form a group of side protection plates, the wire harness can be protected from external impact, and the wire harness hole can effectively separate the charging wire, so that the charging wire is prevented from being wound together.
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Description

Technical Field

[0001] This utility model relates to a truck wiring harness protection device, belonging to the field of wiring harness protection technology. Background Technology

[0002] Wire harnesses are used in heavy-duty trucks and are the main connection components of the vehicle's internal circuitry. A wire harness is a component that is formed by crimping copper contact terminals with wires and cables, and then molding an insulator or adding a metal shell to the outside, and then bundling the wire harness together to form a circuit connection.

[0003] For example, utility model patent number 201510629409.4 discloses a light truck and its wiring harness clamp. The latter includes a mother plate, a first daughter plate rotatably mounted on the mother plate via a rotating shaft, and a constraint band forming a wiring harness accommodating space. It also includes a second daughter plate fixed to the mother plate, with one end of the constraint band fixed to the mother plate and the other end fixed to the second daughter plate. The first daughter plate has a plurality of first pressure teeth on one side facing the second daughter plate, and the second daughter plate has a plurality of second pressure teeth on one side facing the first daughter plate. When the first daughter plate rotates to its limit position near the mother plate, the first pressure teeth engage and fix with the second pressure teeth. In this way, the wiring harness is constrained by the clamping of the first and second daughter plates, avoiding contact between the constraint band and the pressure teeth, thereby preventing breakage of the constraint band, extending the service life of the clamp, and ensuring the safety of the wiring harness.

[0004] Current technology is not comprehensive and has the following drawbacks: 1. Wiring harnesses in general truck areas are wrapped with PVC tape, cloth tape, fleece tape, corrugated tubing, or PVC flexible tubing, and then simply arranged using common round-hole or oblong-hole cable ties and C-clips, or even simpler brackets and clips. However, this relatively simple wiring harness protection and arrangement is not very effective in resisting external pressure and poses a high safety risk. 2. It fails to protect the wiring harness from external impacts, and the wiring harness holes cannot effectively separate the charging cables to prevent them from tangling.

[0005] To solve one of the above problems, there is an urgent need for a truck wiring harness protection device. Utility Model Content

[0006] Based on the shortcomings of the prior art, the technical problem to be solved by this utility model is: how to achieve the formation of a set of side guard plates by bending on both sides of the upper pressure plate, which can protect the wiring harness from external impact, and the wiring harness holes can effectively separate the charging cables and prevent the charging cables from getting tangled together. Therefore, a truck wiring harness protection device is provided.

[0007] The truck wiring harness protection device of this utility model includes an outer housing, and multiple sets of connecting seats are arranged along the length of the outer housing. Each connecting seat includes a base fixed to the vehicle body and a connecting bolt. The outer housing includes an upper pressure plate, and the connecting seat includes a lower elastic fixing member and an upper elastic fixing member that cooperate with each other. One end of the connecting bolt is detachably connected to the base, and the other end of the connecting bolt passes through the lower elastic fixing member, the upper elastic fixing member, and the upper pressure plate in sequence, connecting to a locking nut. The lower elastic fixing member and the upper elastic fixing member are clamped between the base and the upper pressure plate. Multiple sets of semi-circular slots B are provided on the upper elastic fixing member, and multiple sets of semi-circular slots A are provided on the lower elastic fixing member. Any set of semi-circular slots B and the corresponding upper baffle A form a wiring harness clamping hole.

[0008] The outer housing includes an upper pressure plate, and the two sides of the upper pressure plate are bent to form a set of side guards, which can protect the wire harness from external impacts, and the wire harness holes can effectively separate the charging wires and prevent the charging wires from getting tangled together.

[0009] Preferably, the base includes a connecting base plate fixedly connected to the vehicle body. Lower side baffles A and B are spaced apart on the outer surface of the connecting base plate. Both lower side baffles A and B are perpendicular to the connecting base plate and welded together. An inner support plate A is vertically welded to the inner side of the connecting base plate, and an inner support plate B is vertically welded to the inner side of the lower side baffles B. The inner support plates A and B are on the same plane, with a reserved gap between them. Connecting bolts pass through the baffles and the reserved gap sequentially. The two ends of the baffles are respectively attached to the surfaces of the inner support plates A and B. A lower elastic fixing member is located between the lower side baffles A and B and is supported by the inner support plates A and B.

[0010] Preferably, the connecting base plate is welded to the vehicle body.

[0011] Preferably, the two sides of the upper pressure plate are bent to form a set of side guard plates, and an upper baffle A and an upper baffle B are spaced apart on the inner side of the upper pressure plate, and the upper elastic fastener is located between the upper baffle A and the upper baffle B.

[0012] Preferably, the upper pressure plate and the side guard plate are integrally formed.

[0013] Preferably, both the upper elastic fastener and the upper pressure plate are made of rubber.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The truck wiring harness protection device of this utility model includes an outer housing comprising an upper pressure plate. The two sides of the upper pressure plate are bent to form a set of side guards, which can protect the wiring harness from external impacts. The wiring harness holes can effectively separate the charging cables and prevent them from getting tangled together.

[0016] The truck wiring harness protection device of this utility model has the other end of the connecting bolt passing through the lower elastic fixing member, the upper elastic fixing member, the upper pressure plate and connecting to the locking nut in sequence, clamping the lower elastic fixing member and the upper elastic fixing member between the base and the upper pressure plate. This method can effectively and quickly close and fix the protection device.

[0017] The truck wiring harness protection device of this utility model has multiple sets of connectors arranged along the length of the outer sheath. In this way, when the length of the wiring harness that needs to be protected is too long, multiple connectors can be installed to work with the same set of outer sheaths to perform the protection work. Attached Figure Description

[0018] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0019] Figure 1 This is a schematic cross-sectional view of the present invention;

[0020] Figure 2 This is a top view of the present invention;

[0021] Figure 3 This is an enlarged view of the base.

[0022] In the diagram: 1. Base 1.1. Connecting base plate 1.2. Lower side baffle A 1.3. Lower side baffle B 1.4. Inner support plate A 1.5. Inner support plate B 1.6. Grid baffle 2. Connecting bolts 3. Lower elastic fastener 3.1. Semi-circular groove A 4. Upper elastic fastener 4.1. Semi-circular groove B 5. Upper pressure plate 5.1. Upper side baffle A 5.2. Upper side baffle B 6. Locking nut 7. Side guard plate. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings: The present invention will be further described below through specific embodiments, but it is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

[0024] Example 1, such as Figure 1-2As shown, the truck wiring harness protection device includes an outer housing, with multiple sets of connecting seats arranged along the length of the outer housing. Each connecting seat includes a base 1 fixed to the vehicle body and a connecting bolt 2. The outer housing includes an upper pressure plate 5. The connecting seat also includes a lower elastic fixing member 3 and an upper elastic fixing member 4 that cooperate with each other. One end of the connecting bolt 2 is detachably connected to the base 1, and the other end of the connecting bolt 2 passes through the lower elastic fixing member 3, the upper elastic fixing member 4, and the upper pressure plate 5 in sequence and is connected to a locking nut 6, clamping the lower elastic fixing member 3 and the upper elastic fixing member 4 between the base 1 and the upper pressure plate 5. The upper elastic fixing member 4 has multiple sets of semi-circular slots B4.1, and the lower elastic fixing member 3 has multiple sets of semi-circular slots A3.1. Any set of semi-circular slots B4.1 and the corresponding semi-circular slots A3.1 form a wiring harness clamping hole. The outer housing includes an upper pressure plate, and the two sides of the upper pressure plate are bent to form a set of side guards, which can protect the wire harness from external impacts, and the wire harness holes can effectively separate the charging wires and prevent the charging wires from getting tangled together.

[0025] Example 2, as Figure 1-3 As shown, the truck wiring harness protection device includes an outer housing, with multiple sets of connecting seats arranged along the length of the outer housing. Each connecting seat includes a base 1 fixed to the vehicle body and a connecting bolt 2. The outer housing includes an upper pressure plate 5. The connecting seat also includes a lower elastic fixing member 3 and an upper elastic fixing member 4 that cooperate with each other. One end of the connecting bolt 2 is detachably connected to the base 1, and the other end of the connecting bolt 2 passes through the lower elastic fixing member 3, the upper elastic fixing member 4, and the upper pressure plate 5 in sequence and is connected to a locking nut 6, clamping the lower elastic fixing member 3 and the upper elastic fixing member 4 between the base 1 and the upper pressure plate 5. The upper elastic fixing member 4 has multiple sets of semi-circular slots B4.1, and the upper pressure plate 5 has multiple sets of upper side baffles A5.1. Any set of semi-circular slots B4.1 and the corresponding upper side baffles A5.1 form a wiring harness clamping hole.

[0026] Further, the base 1 includes a connecting base plate 1.1 fixedly connected to the vehicle body. Lower side baffles A1.2 and B1.3 are spaced apart on the outer surface of the connecting base plate 1.1. Both lower side baffles A1.2 and B1.3 are perpendicular to the connecting base plate 1.1 and welded together. An inner support plate A1.4 is vertically welded to the inner side of the connecting base plate 1.1, and an inner support plate B1.5 is vertically welded to the inner side of the lower side baffles B1.3. A1.4 and the inner support plate B1.5 are on the same plane, and there is a reserved gap between the inner support plate A1.4 and the inner support plate B1.5. The connecting bolt 2 passes through the grid plate 1.6 and the reserved gap in sequence. The two ends of the grid plate 1.6 are respectively attached to the surfaces of the inner support plate A1.4 and the inner support plate B1.5. The lower elastic fastener 3 is located between the lower side baffle A1.2 and the lower side baffle B1.3, and is supported by the inner support plate A1.4 and the inner support plate B1.5.

[0027] Furthermore, the connecting base plate 1.1 is welded to the vehicle body.

[0028] Furthermore, the upper pressure plate 5 is bent on both sides to form a set of side guard plates 7. The upper pressure plate 5 has an upper side baffle A5.1 and an upper side baffle B5.2 spaced apart on its inner side. The upper elastic fastener 4 is located between the upper side baffle A5.1 and the upper side baffle B5.2.

[0029] Furthermore, the upper pressure plate 5 and the side guard plate 7 are integrally formed.

[0030] Furthermore, both the upper elastic fastener 4 and the upper pressure plate 5 are made of rubber.

[0031] The truck wiring harness protection device of this utility model includes an outer housing comprising an upper pressure plate. The two sides of the upper pressure plate are bent to form a set of side guards, which can protect the wiring harness from external impacts. The wiring harness holes can effectively separate the charging cables and prevent them from getting tangled together.

[0032] The truck wiring harness protection device of this utility model has the other end of the connecting bolt passing through the lower elastic fixing member, the upper elastic fixing member, the upper pressure plate and connecting to the locking nut in sequence, clamping the lower elastic fixing member and the upper elastic fixing member between the base and the upper pressure plate. This method can effectively and quickly close and fix the protection device.

[0033] The truck wiring harness protection device of this utility model has multiple sets of connectors arranged along the length of the outer sheath. In this way, when the length of the wiring harness that needs to be protected is too long, multiple connectors can be installed to work with the same set of outer sheaths to perform the protection work.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

[0035] Any aspects of this invention not described in detail are well-known to those skilled in the art.

Claims

1. A truck wiring harness protection device, comprising an outer housing, and a plurality of connecting seats arranged along the length of the outer housing, each connecting seat comprising a base fixed to the vehicle body and connecting bolts, characterized in that: The outer housing includes an upper pressure plate, and the connecting seat includes a lower elastic fixing member and an upper elastic fixing member that cooperate with each other. One end of the connecting bolt is detachably connected to the base, and the other end of the connecting bolt passes through the lower elastic fixing member, the upper elastic fixing member, and the upper pressure plate in sequence and is connected to a locking nut, clamping the lower elastic fixing member and the upper elastic fixing member between the base and the upper pressure plate. The upper elastic fixing member has multiple sets of semi-circular slots B, and the lower elastic fixing member has multiple sets of semi-circular slots A. Any set of semi-circular slots B and the corresponding semi-circular slots A form a wire harness clamping hole. The base includes a connecting base plate that is fixedly connected to the vehicle body. Lower baffles A and B are spaced apart on the outer side of the plate. Both lower baffles A and B are perpendicular to the connecting base plate and are welded together. An inner support plate A is welded perpendicularly to the inner side of the connecting base plate, and an inner support plate B is welded perpendicularly to the inner side of the lower baffles B. The inner support plates A and B are on the same plane and have a reserved gap between them. The connecting bolts pass through the baffles and the reserved gap in sequence. The two ends of the baffles are respectively attached to the surfaces of the inner support plates A and B. The lower elastic fastener is located between the lower baffles A and B and is supported by the inner support plates A and B.

2. The truck wiring harness protection device according to claim 1, characterized in that, The connecting base plate is welded to the vehicle body.

3. The truck wiring harness protection device according to claim 2, characterized in that, The upper pressure plate is bent on both sides to form a set of side guard plates. The upper side baffle A and the upper side baffle B are spaced apart on the inner side of the upper pressure plate. The upper elastic fastener is located between the upper side baffle A and the upper side baffle B.

4. The truck wiring harness protection device according to claim 3, characterized in that, The upper pressure plate and the side guard plate are integrally formed.

5. The truck wiring harness protection device according to claim 4, characterized in that, Both the upper elastic fastener and the upper pressure plate are made of rubber.

Citation Information

Patent Citations

  • Light truck and wire harness pipe clamp thereof

    CN105090619A